Nissan Frontier D22. Manual — part 819

MT-82

[FS5R30A]

SERVICE DATA AND SPECIFICATIONS (SDS)

DOUBLE BAULK RING

Unit: mm (in)

Distance Between Rear Surface of Reverse Cone and Reverse Baulk Ring

ECS007ID

Unit: mm (in)

Available Snap Ring

ECS007IE

MAIN DRIVE GEAR SNAP RING

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

MAINSHAFT FRONT BEARING SNAP RING

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

VG33E model

2nd & 3rd baulk rings

VG33ER model

1st, 2nd & 3rd baulk rings

Dimension

Standard

Wear limit

A

0.7 - 0.9 (0.028 - 0.035)

0.2 (0.008)

B

0.6 - 1.1 (0.024 - 0.043)

SMT742C

Dimension

Standard

Wear limit

A

0.35 to 0.95 (0.0119 to 0.0295)

1.1 (0.043)

SMT428C

Main drive gear snap ring groove allowable clearance

0 - 0.1 (0 - 0.003)

Thickness

Part number*

Thickness

Part number*

1.89 (0.0744)

32204-01G60

2.03 (0.0799)

32204-01G63

1.95 (0.0768)

32204-01G61

2.07 (0.0815)

32204-01G64

1.99 (0.0783)

32204-01G62

2.11 (0.0831)

32204-01G65

Mainshaft front bearing snap ring groove allowable clearance

0 - 0.1 (0 - 0.003)

Thickness

Part number*

Thickness

Part number*

1.99 (0.0783)

32204-01G62

2.11 (0.0831)

32204-01G65

2.03 (0.0799)

32204-01G63

2.15 (0.0846)

32204-01G66

2.07 (0.0815)

32204-01G64

2.19 (0.0862)

32204-01G67

SERVICE DATA AND SPECIFICATIONS (SDS)

MT-83

[FS5R30A]

D

E

F

G

H

I

J

K

L

M

A

B

MT

COUNTER GEAR REAR SNAP RING

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

Available C-ring

ECS007IF

MAINSHAFT C-RING

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

Available Shim and Washer

ECS007IG

TABLE FOR SELECTING PROPER COUNTER GEAR FRONT BEARING SHIM

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

REVERSE IDLER REAR THRUST WASHER

Unit: mm (in)

*Always check with the Parts Department for the latest parts information.

Counter gear rear snap ring groove allowable clearance

0 - 0.1 (0 - 0.003)

Thickness

Part number*

Thickness

Part number*

1.32 (0.0520)

32236-01G00

1.56 (0.0614)

32236-01G04

1.38 (0.0543)

32236-01G01

1.62 (0.0638)

32236-01G05

1.44 (0.0567)

32236-01G02

1.68 (0.0661)

32236-01G06

1.50 (0.0591)

32236-01G03

1.74 (0.0685)

32236-01G07

Mainshaft C-ring groove allowable clearance

0 - 0.1 (0 - 0.003)

Thickness

Part number*

Thickness

Part number*

2.63 (0.1035)

32348-01G15

3.19 (0.1256)

32348-01G07

2.70 (0.1063)

32348-01G00

3.26 (0.1283)

32348-01G08

2.77 (0.1091)

32348-01G01

3.33 (0.1311)

32348-01G09

2.84 (0.1118)

32348-01G02

3.40 (0.1339)

32348-01G10

2.91 (0.1146)

32348-01G03

3.47 (0.1366)

32348-01G11

2.98 (0.1173)

32348-01G04

3.54 (0.1394)

32348-01G12

3.05 (0.1201)

32348-01G05

3.61 (0.1421)

32348-01G13

3.12 (0.1228)

32348-01G06

3.68 (0.1449)

32348-01G14

Counter gear end play

0.10 - 0.26 (0.0040 - 0.0102)

Dial indicator deflection

Thickness of proper shim

Part number*

0.93 - 1.02 (0.0367 - 0.0401)

0.80 (0.0315)

32218-01G00

1.01 - 1.10 (0.0398 - 0.0433)

0.88 (0.0346)

32218-01G11

1.09 - 1.18 (0.0430 - 0.0464)

0.96 (0.0378)

32218-01G12

1.17 - 1.26 (0.0461 - 0.0496)

1.04 (0.0409)

32218-01G13

1.25 - 1.34 (0.0493 - 0.0527)

1.12 (0.0441)

32218-01G14

1.33 - 1.42 (0.0524 - 0.0559)

1.20 (0.0472)

32218-01G04

1.41 - 1.50 (0.0556 - 0.0590)

1.28 (0.0504)

32218-01G15

1.49 - 1.58 (0.0587 - 0.0622)

1.36 (0.0535)

32218-01G16

1.57 - 1.66 (0.0619 - 0.0653)

1.44 (0.0567)

32218-01G17

Reverse idler gear end play

0.30 - 0.53 (0.0119 - 0.0208)

Thickness

Part number*

A

1.97 (0.0776)

32284-01G10

B

2.07 (0.0815)

32284-01G11

MT-84

[FS5R30A]

SERVICE DATA AND SPECIFICATIONS (SDS)

MTC-1

MANUAL AIR CONDITIONER

J AIR CONDITIONER

CONTENTS

C

D

E

F

G

H

I

K

L

M

SECTION

A

B

MTC

PRECAUTIONS . . . . . . . . . . . . . . .. 3

Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” . . . . . . . . . . . . . . . . .. 3
Precautions for Working with HFC-134a (R-134a)

. . 3

Contaminated Refrigerant . . . . . . . . . . 4
General Refrigerant Precautions . . . . . . . .. 4
Precautions for Leak Detection Dye . . . . . . . 4
A/C Identification Label . . . . . . . . . . . 5
Precautions for Refrigerant Connection . . . . ... 5

FEATURES OF NEW TYPE REFRIGERANT
CONNECTION . . . . . . . . . . . . . .. 5
O-RING AND REFRIGERANT CONNECTION . . 6

Precautions for Servicing Compressor . . . . . . 8
Precautions for Service Equipment . . . . . . .. 8

RECOVERY/RECYCLING EQUIPMENT . . . .. 8
ELECTRONIC LEAK DETECTOR . . . . . . 8
VACUUM PUMP . . . . . . . . . . . . ... 9
MANIFOLD GAUGE SET . . . . . . . . . .. 9
SERVICE HOSES . . . . . . . . . . . . . 9
SERVICE COUPLERS . . . . . . . . . . 10
CHARGING CYLINDER . . . . . . . . . .. 10
THERMOMETER AND HYGROMETER . . . . 10

Wiring Diagrams and Trouble Diagnosis . . . . 10

PREPARATION . . . . . . . . . . . . . . ..11

Special Service Tools . . . . . . . . . . . ..11
HFC-134a (R-134a) Service Tools and Equipment

... 12

Commercial Service Tool . . . . . . . . . ... 14

REFRIGERATION SYSTEM . . . . . . . . . . 15

Refrigeration Cycle . . . . . . . . . . . . . 15

REFRIGERANT FLOW . . . . . . . . . ... 15
FREEZE PROTECTION . . . . . . . . . . 15
REFRIGERANT SYSTEM PROTECTION . . .. 15

Component Layout . . . . . . . . . . . . . 16

LUBRICANT . . . . . . . . . . . . . . . . 17

Maintenance of Lubricant Quantity in Compressor

... 17

LUBRICANT . . . . . . . . . . . . . . 17
CHECKING AND ADJUSTING . . . . . . ... 17

AIR CONDITIONER CONTROL . . . . . . . ... 20

Control Operation . . . . . . . . . . . . ... 20

FAN CONTROL KNOB . . . . . . . . . . 20
MODE CONTROL KNOB . . . . . . . . . 20
TEMPERATURE CONTROL KNOB . . . . . 20
RECIRCULATION (REC) SWITCH . . . . . . 20
AIR CONDITIONER SWITCH . . . . . . . . 20
REAR WINDOW DEFOGGER SWITCH (IF
EQUIPPED) . . . . . . . . . . . . . . . 20

Discharge Air Flow . . . . . . . . . . . . . 21

TROUBLE DIAGNOSIS . . . . . . . . . . . 22

How to Perform Trouble Diagnoses for Quick and
Accurate Repair . . . . . . . . . . . . . .. 22

WORK FLOW . . . . . . . . . . . . . .. 22
SYMPTOM TABLE . . . . . . . . . . . .. 22

Component Location . . . . . . . . . . . .. 23

ENGINE COMPARTMENT . . . . . . . . .. 23
PASSENGER COMPARTMENT . . . . . . . 26

Wiring Diagram — Heater — . . . . . . . . .. 27
Wiring Diagram — A/C — . . . . . . . . . ... 28
Operational Check . . . . . . . . . . . . .. 30

CONDITIONS: . . . . . . . . . . . . . . 30
PROCEDURE: . . . . . . . . . . . . . 30

Mode Door . . . . . . . . . . . . . . . .. 32

TROUBLE DIAGNOSIS PROCEDURE FOR
MODE DOOR . . . . . . . . . . . . . .. 32
MODE DOOR CONTROL LINKAGE ADJUST-
MENT . . . . . . . . . . . . . . . . .. 33

Intake Door . . . . . . . . . . . . . . . . 34

TROUBLE DIAGNOSIS PROCEDURE FOR
INTAKE DOOR . . . . . . . . . . . . . 34
INTAKE DOOR CIRCUIT . . . . . . . . . 35
CONTROL LINKAGE ADJUSTMENT . . . . . 36

Blower Motor . . . . . . . . . . . . . . .. 37

TROUBLE DIAGNOSIS PROCEDURE FOR
BLOWER MOTOR . . . . . . . . . . . .. 37
BLOWER MOTOR CIRCUIT . . . . . . . ... 37
ELECTRICAL COMPONENTS INSPECTION . . 41

Magnet Clutch . . . . . . . . . . . . . . 42

TROUBLE DIAGNOSIS PROCEDURE FOR
MAGNET CLUTCH . . . . . . . . . . . . 42
MAGNET CLUTCH CIRCUIT . . . . . . . .. 43