Nissan Qashqai J11. Manual — part 651
TRANSAXLE ASSEMBLY
TM-179
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
5.
Set the dial indicator (A) to dummy adjusting shim (1) through
the bore plug mounting hole.
6.
Shift the shifter lever A (1) to 2nd gear position (A), and then
rotate it in the direction of the arrow (C) in the figure until it stops.
Using this position as the reference point, measure the amount
of movement when shifting shifter lever A to 1st gear position (B)
and rotating it in the direction of the arrow (D) in the figure until it
stops. This measurement is the "M" dimension.
7.
When measurement "M" is 0 - 0.06 mm (0 - 0.0024 in), adjust-
ment terminates, and the dummy adjusting shim becomes regu-
lar adjusting shim. Select adjusting shim from the computed
expressions when measurement "M" is over 0.06 mm (0.0024
in).
2
: Mainshaft rear bearing
3
: Snap ring
PCIB1827E
PCIB1935E
TM-180
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52A]
INPUT SHAFT AND GEAR
INPUT SHAFT AND GEAR
Exploded View
INFOID:0000000010288519
Disassembly
INFOID:0000000010288520
1.
Before disassembling, measure end play for 3rd, 4th, 5th, and
6th input gears.
2.
Remove oil channel.
3.
Press out input shaft rear bearing using the drift and a puller.
4.
Remove snap ring.
5.
Press out 6th input gear, 6th needle bearing, 6th input gear
bushing, 5th-6th synchronizer hub assembly, and 5th input gear
using the drift (A) [SST: ST33052000] and a puller (B).
6.
Remove 5th needle bearing.
7.
Press out 5th input gear bushing, thrust washer, 4th input gear,
4th needle bearing, 4th input gear bushing, 3rd-4th synchronizer
hub assembly, and 3rd input gear using the drift and a puller.
8.
Remove 3rd needle bearing.
End play standard value
: Refer to
SCIA0966E
SCIA0967E
PCIB1882E
SCIA0919E
INPUT SHAFT AND GEAR
TM-181
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
9.
Press out input shaft front bearing using a puller.
Assembly
INFOID:0000000010288521
1.
Install 3rd needle bearing to input shaft.
2.
Install 3rd input gear, 3rd inner baulk ring, 3rd synchronizer cone, and 3rd outer baulk ring to input shaft.
CAUTION:
Replace 3rd inner baulk ring, 3rd synchronizer cone, and 3rd outer baulk ring as a set.
3.
Install 3rd-4th spread springs, 3rd-4th shifting inserts, and 3rd-4th synchronizer hub onto 3rd-4th coupling
sleeve.
CAUTION:
• Be careful with orientation of 3rd-4th synchronizer hub.
• Never reuse 3rd-4th synchronizer hub and 3rd-4th cou-
pling sleeve.
• Replace 3rd-4th synchronizer hub and 3rd-4th coupling
sleeve as a set.
• Be careful with orientation of 3rd-4th coupling sleeve.
• Be sure not to hook center projection of 2 spread springs
on same shifting insert.
SCIA0920E
SCIA0921E
PCIB0799E
SCIA1083E
TM-182
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52A]
INPUT SHAFT AND GEAR
4.
Press in 3rd-4th synchronizer hub assembly using the press
stand.
CAUTION:
Align grooves of 3rd-4th shifting insert and 3rd outer baulk
ring.
5.
Press in 4th input gear bushing using the press stand.
6.
Install 4th baulk ring.
7.
Install 4th needle bearing and 4th input gear to input shaft.
8.
Select thrust washer so that dimension “C2” satisfies the stan-
dard value below. Then install thrust washer onto input shaft.
CAUTION:
Only one thrust washer can be selected.
9.
Press in 5th input gear bushing using the press stand.
CAUTION:
Never reuse 5th input gear bushing.
10. Install 5th needle bearing and 5th input gear to input shaft.
11. Install 5th baulk ring.
SCIA0922E
PCIB0800E
Standard value for dimen-
sion “C2”
: Refer to
.
SCIA0925E
SCIA0926E
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