Nissan Leaf. Manual — part 352
BRM-32
< REMOVAL AND INSTALLATION >
BODY CONSTRUCTION
Rear Fender Hemming Process
INFOID:0000000010121696
1. A wheel arch is to be installed and hemmed over the left and right outer wheel houses.
2. In order to hem the wheel arch, it is necessary to repair any damaged or defaced parts around outer
wheel house.
CAUTION:
Ensure that the area that is to be glued around the outer wheelhouse is undamaged or defaced.
PROCEDURE OF THE HEMMING PROCESS
• Peel off old bonding material on the surface of the outer wheel-
house and clean thoroughly.
• Peel off a primer coat in the specified area where new adhesive is
to be applied on rear fender (the replacing part).
• Apply new adhesive to both specified areas of the outer wheel-
house and rear fender.
• Attach rear fender to the body of the car, and weld the required
part except the hemming part.
• Bend the welded part starting from the center of the wheel arch
gradually with a hammer and a dolly. (Also hem the end of the
flange.)
• Hemming with a hammer is conducted to an approximate angle of
80 degrees.
10. Lower dash
11. Lower front pillar hinge brace
12. Lower hinge plate
13. Inner front sill reinforcement
14. Inner sill
15. Front side member extension center
16. Front side member closing plate
17. Front outrigger
18. Front floor front
19. Lower front pillar reinforcement
20. Outer sill reinforcement
21. Outer sill brace
22. Front side member extension rear
23. Floor member extension
24. Center sill reinforcement
25. Roof
26. Center roof reinforcement
27. Roof member reinforcement
28. Inner center pillar
29. Center pillar seat belt anchor
30. Center pillar reinforcement
31. Center pillar hinge brace
32. Outer side roof rail
33. Front floor side
34. Rear side member closing plate
35. Rear side member reinforcement
36. Rear side member
37. Inner sill extension
38. Inner rear sill reinforcement
39. Outer rear wheelhouse extension
40. Inner rear wheelhouse
41. Outer rear wheelhouse
42. Rear fender extension
43. Back door stay bracket
44. Inner rear pillar
45. Rear roof rail brace
46. Inner rear pillar reinforcement
47. Rear pillar seat belt anchor
<Adhesive> 3M™ Automix™ Panel Bonding Adhe-
sive 08115 or equivalent
JSKIA0136GB
SIIA2245E
BODY CONSTRUCTION
BRM-33
< REMOVAL AND INSTALLATION >
C
D
E
F
G
H
I
J
L
M
A
B
BRM
N
O
P
• Starting from the center, hem the wheel arch gradually, using slight
back and forth motion with a hemming tool.
• Seal up the area around the hemmed end of the flange.
SIIA2246E
JSKIA0137GB
BRM-34
< REMOVAL AND INSTALLATION >
REPLACEMENT OPERATIONS
REPLACEMENT OPERATIONS
Description
INFOID:0000000010121697
• This section is prepared for technicians who have attained a high level of skill and experience in repairing
collision-damaged vehicles and also use modern service tools and equipment. Persons unfamiliar with body
repair techniques should not attempt to repair collision-damaged vehicles by using this section.
• Technicians are also encouraged to read the Body Repair Manual (Fundamentals) in order to ensure that the
original functions and quality of the vehicle are maintained. The Body Repair Manual (Fundamentals) con-
tains additional information, including cautions and warnings, that are not including in this manual. Techni-
cians should refer to both manuals to ensure proper repair.
• Please note that this information is prepared for worldwide usage, and as such, certain procedures might not
apply in some regions or countries.
The symbols used in this section for welding operations are shown below.
Symbol marks
Description
2-spot welds
3-spot welds
MIG plug weld
For 3 panels plug weld method
MIG seam weld / Point weld
JSKIA0049ZZ
JSKIA0053ZZ
JSKIA0050ZZ
JSKIA0051ZZ
JSKIA0054ZZ
JSKIA0055ZZ
JSKIA0052ZZ
JSKIA0056ZZ
REPLACEMENT OPERATIONS
BRM-35
< REMOVAL AND INSTALLATION >
C
D
E
F
G
H
I
J
L
M
A
B
BRM
N
O
P
• Front pillar butt joint can be determined anywhere within shaded
area (A) as shown in the figure. The best location for the butt joint
is within the (B) location due to the construction of the vehicle.
• Determine cutting position and record distance from the locating
indent (B) Use this distance when cutting the service part. Cut
outer front pillar (A) over 60 mm (2.36 in) above the inner front pil-
lar cut position.
• Prepare a cutting jig to make outer pillar easier to cut. Also, this will
permit the service part to be accurately cut at the joint position.
• An example of cutting operation using a cutting jig is as per the fol-
lowing.
1. Mark cutting lines cut position of outer pillar (A) and the inner pil-
lar.
2. Align cutting line with notch on jig. Clamp jig to pillar.
3. Cut outer pillar along groove of jig (at position A).
4. Remove jig and cut remaining portions.
5. Cut inner pillar in same manner.
PIIA0150E
JSKIA0104GB
JSKIA0105GB
PIIA0153E
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст