Nissan Juke (2014 year). Service Repair Manual — part 35
STEERING ANGLE SENSOR
BRC-141
< REMOVAL AND INSTALLATION >
[WITH VDC]
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STEERING ANGLE SENSOR
Removal and Installation
INFOID:0000000009752995
REMOVAL
1.
Remove spiral cable assembly. Refer to
SR-14, "Removal and Installation"
2.
Remove steering angle sensor.
INSTALLATION
Note the following, and install in the reverse order of removal.
• Perform steering angle sensor neutral position adjustment when steering angle sensor is removed and
installed, or replaced. Refer to
.
Revision: 2013 October
2014 JUKE
BRC-142
< REMOVAL AND INSTALLATION >
[WITH VDC]
VDC OFF SWITCH
VDC OFF SWITCH
Removal and Installation
INFOID:0000000009752996
REMOVAL
1.
Remove lower instrument panel. Refer to
IP-13, "Removal and Installation"
2.
Remove VDC OFF switch.
INSTALLATION
Installation is the reverse order of removal.
Revision: 2013 October
2014 JUKE
BRM-1
BODY EXTERIOR, DOORS, ROOF & VEHICLE SECURITY
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SECTION
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CONTENTS
BODY REPAIR
VEHICLE INFORMATION . . . . . . . .
BODY EXTERIOR PAINT COLOR . . . . . .
Body Exterior Paint Color . . . . . . . . . . ..
PRECAUTION . . . . . . . . . . . ...
REPAIRING HIGH STRENGTH STEEL . . . ..
High Strength Steel (HSS) . . . . . . . . . ..
Handling of Ultra High Strength Steel Plate Parts
. ..
PREPARATION . . . . . . . . . . .
REPAIRING MATERIAL . . . . . . . . . .
Foam Repair . . . . . . . . . . . . . . .....
BODY COMPONENT PARTS . . . . . . . .
Underbody Component Parts (2WD Models) . . ....
Underbody Component Parts (AWD Models) . . .
Body Component Parts (2WD Models) . . . . ...
Body Component Parts (AWD Models) . . . . ...
REMOVAL AND INSTALLATION . . . ...
CORROSION PROTECTION . . . . . . . .
Description . . . . . . . . . . . . . . . ..
Anti-corrosive Wax . . . . . . . . . . . . ..
Undercoating (2WD Models) . . . . . . . . ...
Undercoating (AWD Models) . . . . . . . . ..
Body Sealing (2WD Models) . . . . . . . . ...
Body Sealing (AWD Models) . . . . . . . . ...
BODY CONSTRUCTION . . . . . . . . .
Body Construction (Standard roof Models) . . . .
Body Construction (With sunroof Models) . . . ...
Rear Fender Hemming Process . . . . . . . ..
REPLACEMENT OPERATIONS . . . . . .
Description . . . . . . . . . . . . . . . ..
Radiator Core Support . . . . . . . . . . .
Hoodledge . . . . . . . . . . . . . . . ...
Hoodledge (Partial Replacement) . . . . . . ...
Front Side Member . . . . . . . . . . . . ..
Front Side Member (Partial Replacement) . . . ..
Front Pillar . . . . . . . . . . . . . . . ...
Center Pillar (Standard Roof Models) . . . . . ..
Center Pillar (With Sunroof Models) . . . . . .
Outer Sill (Partial Replacement) . . . . . . . ..
Outer Sill . . . . . . . . . . . . . . . . ..
Rear Fender (2WD Models) . . . . . . . . .
Rear Fender (AWD Models) . . . . . . . . .
Rear Fender Extension (2WD Models) . . . . .
Rear Fender Extension (AWD Models) . . . . ...
Rear Panel (2WD Models) . . . . . . . . . ...
Rear Panel (AWD Models) . . . . . . . . . ..
Rear Floor Rear (2WD Models) . . . . . . . ...
Rear Floor Rear (AWD Models) . . . . . . . ..
Rear Side Member (AWD Models Partial Replace-
ment) . . . . . . . . . . . . . . . . . ...
Rear Side Member Extension (2WD Models) . . ..
Rear Side Member Extension (AWD Models) . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .
BODY ALIGNMENT . . . . . . . . . . ..
Body Center Marks . . . . . . . . . . . . ..
Description . . . . . . . . . . . . . . . ...
Engine Compartment . . . . . . . . . . . ...
Underbody (2WD Models) . . . . . . . . . ...
Underbody (AWD Models) . . . . . . . . . ...
Passenger Compartment . . . . . . . . . . .
Rear Body . . . . . . . . . . . . . . . ...
LOCATION OF PLASTIC PARTS . . . . .
Precautions for Plastics . . . . . . . . . . ...
Location of Plastic Parts . . . . . . . . . . ..
Revision: 2013 October
2014 JUKE
BRM-2
< VEHICLE INFORMATION >
BODY EXTERIOR PAINT COLOR
VEHICLE INFORMATION
BODY EXTERIOR PAINT COLOR
Body Exterior Paint Color
INFOID:0000000009750245
NOTE:
• 2M: 2-Coat metallic
• 2P: 2-Coat pearl
• 2S: 2-Coat solid
• 2PM: 2-Coat pearl metallic
• 3P: 3-Coat pearl
Component
Color code
BB20
BKAD
BK23
BNAH
BQAB
BRAQ
BEAH
BA20
BGAB
Description
Bluish
Black
Gray
Silver
Red
White
Dark
Blue
Gold
Red
Black
Paint type
Note
2P
2M
2M
2PM
3P
2M
2PM
2S
2P
Hard clear
coat
×
−
−
×
−
×
−
×
×
Front
grille
Grille
Material color
−
−
−
−
−
−
−
−
−
Molding
Chromium
plate
Cr
Cr
Cr
Cr
Cr
Cr
Cr
Cr
Cr
Front bumper fascia
Body color
BB20
BKAD
BK23
BNAH
BQAB
BRAQ
BEAH
BA20
BGAB
Front fillet molding
Material color
−
−
−
−
−
−
−
−
−
Door outside mirror
Body color
BB20
BKAD
BK23
BNAH
BQAB
BRAQ
BEAH
BA20
BGAB
Material color
−
−
−
−
−
−
−
−
−
Back door finisher
Body color
BB20
BKAD
BK23
BNAH
BQAB
BRAQ
BEAH
BA20
BGAB
Rear bumper fascia
Body color
BB20
BKAD
BK23
BNAH
BQAB
BRAQ
BEAH
BA20
BGAB
Rear fillet molding
Material color
−
−
−
−
−
−
−
−
−
Center mudguard
Material color
−
−
−
−
−
−
−
−
−
Front door outside
handle
Body color
BB20
BKAD
BK23
BNAH
BQAB
BRAQ
BEAH
BA20
BGAB
Material color
−
−
−
−
−
−
−
−
−
Rear door outside
handle
Material color
−
−
−
−
−
−
−
−
−
JSKIA2126ZZ
Revision: 2013 October
2014 JUKE
REPAIRING HIGH STRENGTH STEEL
BRM-3
< PRECAUTION >
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PRECAUTION
REPAIRING HIGH STRENGTH STEEL
High Strength Steel (HSS)
INFOID:0000000009750246
High strength steel is used for body panels in order to reduce vehicle weight.
Accordingly, precautions in repairing automotive bodies made of high strength steel are described below:
Read the following precautions when repairing HSS:
1.
Additional points to consider
• The repair of reinforcements (such as side members) by heat-
ing is not recommended, because it may weaken the compo-
nent. When heating is unavoidable, never heat HSS parts
above 550
°
C (1,022
°
F).
Verify heating temperature with a thermometer.
(Crayon-type and other similar type thermometer are appropri-
ate.)
Tensile strength
Major applicable parts
440 - 780 MPa
• Trans control reinforcement
(Center front floor component part)
• 2nd crossmember
(Front floor component part)
• Inner sill
• Side dash
• Lower dash crossmember (Lower)
• Front strut housing
• Front side member assembly
• Front side member closing plate assembly
• Front suspension mounting bracket (Front)
• Rear seat crossmember
• Rear seat crossmember reinforcement
(Rear crossmember center assembly component part)
• Rear side member
• Rear side member extension
• Upper rear seat crossmember
• Front side member front assembly
• Inner side roof rail
• Upper inner front pillar
• Inner center pillar
• Outer side roof rail reinforcement
• Lower center pillar brace
• Outer front pillar reinforcement
(Front pillar brace component part)
• Lower front pillar hinge brace
• Outer sill reinforcement
• Inner rear pillar reinforcement
• Front roof rail
• Rear bumper stay assembly
980 - 1310 MPa
• Front side member rear extension
(Front floor component part)
• Inner sill reinforcement
(Inner sill component part)
• Lower dash crossmember (Upper)
(Lower dash component part)
• Inner center front bumper reinforcement
• Inner center rear bumper reinforcement
PIIA0115E
Revision: 2013 October
2014 JUKE
BRM-4
< PRECAUTION >
REPAIRING HIGH STRENGTH STEEL
• When straightening body panels, use caution in pulling any
HSS panel. Because HSS is very strong, pulling may cause
deformation in adjacent sections of the body. In this case,
increase the number of measuring points, and carefully pull
the HSS panel.
• When cutting HSS panels, avoid gas (torch) cutting if possible.
Instead, use a saw to avoid weakening surrounding areas due
to heat. If gas (torch) cutting is unavoidable, allow a minimum
margin of 50 mm (1.97in).
• When welding HSS panels, use spot welding whenever possi-
ble in order to minimize weakening surrounding areas due to
heat.
If spot welding is impossible, use MIG. welding. Do not use
gas (torch) for welding because it is inferior in welding
strength.
• Spot welding on HSS panels is harder than that of an ordinary
steel panel.
Therefore, when cutting spot welds on a HSS panel, use a low
speed high torque drill (1,000 to 1,200 rpm) to increase drill bit
durability and facilitate the operation.
PIIA0116E
PIIA0117E
JSKIA0082GB
PIIA0145E
Revision: 2013 October
2014 JUKE
REPAIRING HIGH STRENGTH STEEL
BRM-5
< PRECAUTION >
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2.
Precautions in spot welding HSS
This work should be performed under standard working condi-
tions. Always note the following when spot welding HSS:
• The electrode tip diameter must be sized properly according to
the metal thickness.
• The panel surfaces must fit flush to each other, leaving no
gaps.
• Follow the specifications for the proper welding pitch.
Unit: mm (in)
Handling of Ultra High Strength Steel Plate Parts
INFOID:0000000009750247
PROHIBITION OF CUT AND CONNECTION
Never cut and Joint the stiffener front side member (front floor inside frame parts) because its material is high
strength steel plate (ultra high strength steel plate).
The front floor assembly must be replaced if this part is damaged.
PIIA0146E
PIIA0147E
Thickness (T)
Minimum pitch (L)
0.6 (0.024)
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.6 (0.063)
1.8 (0.071)
10 (0.39) or more
12 (0.47) or more
18 (0.71) or more
20 (0.79) or more
27 (1.06) or more
31 (1.22) or more
JSKIA0781ZZ
Revision: 2013 October
2014 JUKE
BRM-6
< PREPARATION >
REPAIRING MATERIAL
PREPARATION
REPAIRING MATERIAL
Foam Repair
INFOID:0000000009750248
During factory body assembly, foam insulators are installed in certain body panels and locations around the
vehicle. Use the following procedure(s) to replace any factory-installed foam insulators.
URETHANE FOAM APPLICATIONS
Use commercially available Urethane foam for sealant (foam material) repair of material used on vehicle.
Read instructions on product for fill procedures.
Example of foaming agent filling operation procedure
1.
Fill procedures after installation of service part.
a.
Eliminate foam material remaining on vehicle side.
b.
Clean area after eliminating form insulator and foam material.
c.
Install service part.
d.
Insert nozzle into hole near fill area and fill foam material or fill enough to close gap with the service part.
2.
Fill procedures before installation of service part.
a.
Eliminate foam material remaining on vehicle side.
b.
Clean area after eliminating foam insulator and foam material.
c.
Fill foam material on wheelhouse outer side.
<Urethane foam for foaming agent>
3M™ Automix™ Flexible Foam 08463 or equiva-
lent
1.
Urethane foam
A.
Nozzle insert hole
: Vehicle front
JSKIA0129GB
Revision: 2013 October
2014 JUKE
REPAIRING MATERIAL
BRM-7
< PREPARATION >
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NOTE:
Fill enough to close gap with service part while avoiding flange
area.
d.
Install service part.
NOTE:
Refer to label for information on working times.
1.
Urethane foam
A.
Fill while avoiding flange area
: Vehicle front
JSKIA0130GB
Revision: 2013 October
2014 JUKE
BRM-8
< PREPARATION >
BODY COMPONENT PARTS
BODY COMPONENT PARTS
Underbody Component Parts (2WD Models)
INFOID:0000000009750249
: Both sided anti-corrosive precoated steel sections
: High strength steel (HSS) sections
: Both sided anti-corrosive steel and HSS sections
JSKIA2193ZZ
Revision: 2013 October
2014 JUKE
BODY COMPONENT PARTS
BRM-9
< PREPARATION >
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NOTE:
• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
• Tensile strength column shows the largest strength value of a part in the component part.
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.
No.
Parts name
Tensile strength
(MPa)
Both sided anti-corrosive
precoated steel sections
1.
Center front floor
590
×
2.
Front floor (RH & LH)
a.
T=1.8 mm
(0.071 in)
980
caution
×
3.
Inner sill (RH & LH)
b.
T=1.4 mm
(0.055 in)
980
caution
×
4.
Inner cowl top
Under 440
×
5.
Upper dash
Under 440
×
6.
Side dash (RH & LH)
590
×
7.
Lower dash
c.
T=1.4 mm
(0.055 in)
980
caution
×
8.
Lower dash crossmember
780
×
9.
Front strut housing (RH & LH)
590
×
10.
Lower front hoodledge (RH & LH)
Under 440
×
11.
Upper hoodledge (RH & LH)
Under 440
×
12.
Hoodledge reinforcement (RH & LH)
Under 440
×
13.
Hoodledge connector (RH & LH)
Under 440
×
14.
Side radiator core support (RH & LH Upper)
Under 440
×
15.
Side radiator core support (RH & LH Lower)
Under 440
×
16.
Front side member closing plate assembly (RH & LH)
590
×
17.
Add on frame bracket (RH & LH)
Under 440
×
18.
Front side member assembly (RH & LH)
590
×
19.
Front suspension mounting bracket (RH & LH Front)
440
×
20.
Front suspension mounting bracket (RH & LH Rear)
Under 440
×
21.
Rear crossmember center assembly
780
×
22.
Rear seat crossmember
440
×
23.
Rear floor front
Under 440
×
24.
Rear floor rear cover
Under 440
×
25.
Rear side member (RH & LH)
780
×
26.
Rear side member extension (RH & LH)
440
×
27.
Upper rear seat crossmember
440
—
28.
Muffler mounting bracket
Under 440
×
29.
Canister mounting bracket
Under 440
×
30.
Spare wheel clamp reinforcement
Under 440
×
31.
Canister bracket (Front)
Under 440
×
32.
Rear floor rear side (RH & LH)
440
×
33.
Rear floor rear
Under 440
×
34.
Rear towing hook bracket
440
×
35.
Canister bracket (Rear)
Under 440
—
36.
Spare tire clamp bracket
Under 440
—
Revision: 2013 October
2014 JUKE
BRM-10
< PREPARATION >
BODY COMPONENT PARTS
Underbody Component Parts (AWD Models)
INFOID:0000000009750250
: Both sided anti-corrosive precoated steel sections
: High strength steel (HSS) sections
: Both sided anti-corrosive steel and HSS sections
JSKIA2194ZZ
Revision: 2013 October
2014 JUKE
BODY COMPONENT PARTS
BRM-11
< PREPARATION >
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NOTE:
• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
• Tensile strength column shows the largest strength value of a part in the component part.
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.
No.
Parts name
Tensile strength
(MPa)
Both sided anti-corrosive
precoated steel sections
1.
Center front floor
590
×
2.
Front floor (RH & LH)
a.
T=1.8 mm
(0.071 in)
980
caution
×
3.
Inner sill (RH & LH)
b.
T=1.4 mm
(0.055 in)
980
caution
×
4.
Inner cowl top
Under 440
×
5.
Upper dash
Under 440
×
6.
Side dash (RH & LH)
590
×
7.
Lower dash
c.
T=1.4 mm
(0.055 in)
980
caution
×
8.
Lower dash crossmember
780
×
9.
Front strut housing (RH & LH)
590
×
10.
Lower front hoodledge (RH & LH)
Under 440
×
11.
Upper hoodledge (RH & LH)
Under 440
×
12.
Hoodledge reinforcement (RH & LH)
Under 440
×
13.
Hoodledge connector (RH & LH)
Under 440
×
14.
Side radiator core support (RH & LH Upper)
Under 440
×
15.
Side radiator core support (RH & LH Lower)
Under 440
×
16.
Front side member closing plate assembly (RH & LH)
590
×
17.
Add on frame bracket (RH & LH)
Under 440
×
18.
Front side member assembly (RH & LH)
590
×
19.
Front suspension mounting bracket (RH & LH Front)
440
×
20.
Front suspension mounting bracket (RH & LH Rear)
Under 440
×
21.
Rear seat crossmember
440
×
22.
Rear crossmember center assembly
590
×
23.
7th crossmember
Under 440
×
24.
Rear side member (RH & LH)
780
×
25.
Rear side member extension (RH & LH)
590
×
26.
Rear floor front extension
Under 440
×
27.
Rear floor front
Under 440
×
28.
Rear floor belt anchor reinforcement
590
×
29.
Upper rear seat crossmember
440
—
30.
Spare wheel clamp reinforcement
Under 440
×
31.
Canister bracket (Front)
Under 440
×
32.
Rear floor rear
Under 440
×
33.
Rear floor rear side (RH & LH)
Under 440
×
34.
Spare tire clamp bracket
Under 440
—
35.
Canister bracket (Rear)
Under 440
—
36.
Jack mounting bracket
Under 440
—
Revision: 2013 October
2014 JUKE
BRM-12
< PREPARATION >
BODY COMPONENT PARTS
Body Component Parts (2WD Models)
INFOID:0000000009750251
A.
Right side
B.
With sunroof models
C.
Standard roof models
: Both sided anti-corrosive precoated steel sections
: High strength steel (HSS) sections
: Both sided anti-corrosive steel and HSS sections
JSKIA2195ZZ
Revision: 2013 October
2014 JUKE
BODY COMPONENT PARTS
BRM-13
< PREPARATION >
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No.
Parts name
Tensile strength
(MPa)
Both sided anti-corrosive
precoated steel sections
1.
Hood
Under 440
×
2.
Inner center front bumper reinforcement
T=1.2 mm
(0.047 in)
1310
caution
—
3.
Front side member front assembly (RH & LH)
590
×
4.
Front fender (RH & LH)
Under 440
×
5.
Inner side roof rail (RH & LH)
590
—
6.
Upper inner front pillar (RH & LH)
780
—
7.
Inner center pillar (RH & LH)
590
×
8.
Side body assembly (RH & LH)
Refer to No.9
−
15
9.
Outer side roof rail reinforcement (RH & LH)
590
—
10.
Lower center pillar brace (RH & LH)
590
—
11.
Front pillar brace (RH & LH)
590
—
12.
Lower front pillar hinge brace (RH & LH)
590
—
13.
Outer front side body (RH & LH)
Under 440
×
14.
Front fender bracket assembly (RH & LH)
Under 440
×
15.
Outer sill reinforcement (RH & LH)
780
×
16.
Outer sill (RH & LH)
Under 440
×
17.
Front door (RH & LH)
Under 440
×
18.
Outer front door panel (RH & LH)
Under 440
×
19.
Rear door (RH & LH)
Under 440
×
20.
Outer rear door panel (RH & LH)
Under 440
×
21.
Inner rear pillar reinforcement (RH & LH)
440
—
22.
Rear pillar reinforcement (RH & LH)
Under 440
—
23.
Inner rear pillar (RH & LH)
Under 440
—
24.
Inner rear wheelhouse (RH & LH)
440
×
25.
Outer rear wheelhouse (RH & LH)
Under 440
×
26.
Outer rear wheelhouse extension (RH & LH)
Under 440
×
27.
Roof
Under 440
—
28.
Front roof rail
780
—
29.
Roof bow No.1
Under 440
—
30.
Roof bow No.2
590
—
31.
Roof bow No.3
Under 440
—
32.
Rear roof rail
Under 440
—
33.
Rear fender (RH & LH)
Under 440
×
34.
Rear fender extension (RH & LH)
Under 440
—
35.
Rear fender corner (RH & LH)
Under 440
×
36.
Fuel filler lid
Under 440
×
37.
Back door
Under 440
×
38.
Upper rear panel
Under 440
×
39.
Upper rear bumper retainer
Under 440
×
40.
Rear side bumper bracket
Under 440
×
41.
Rear bumper stay (RH & LH)
590
×
42.
Inner center rear bumper reinforcement
T=1.2 mm
(0.047 in)
1310
caution
—
Revision: 2013 October
2014 JUKE
BRM-14
< PREPARATION >
BODY COMPONENT PARTS
NOTE:
• For the parts without a number described in the figure, it is supplied only with the assembly part that the part is included with.
• Tensile strength column shows the largest strength value of a part in the component part.
CAUTION:
If the high strength steel (ultra high strength steel) of this is broken, replace by assembly for the supply part.
Body Component Parts (AWD Models)
INFOID:0000000009750252
JSKIA2196ZZ
Revision: 2013 October
2014 JUKE
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