Nissan Terrano model r20 series 2004. Manual — part 190
q
1
Fuel gauge
q
2
O-ring
q
3
Fuel tank protector
q
4
Fuel tank
q
5
Fuel check valve
q
6
Fuel return tube
q
7
Fuel feed tube
YFE071
FUEL SYSTEM
TD27Ti
FE-6
WARNING:
When replacing fuel line parts, be sure to observe the following:
I
Display a “
CAUTION:
INFLAMMABLE” sign in workshop.
I
Be sure to furnish workshop with a CO
2
fire extinguisher service.
I
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
I
Be sure to disconnect battery ground cable before conducting operations.
I
Pour drained fuel into an explosion-proof container, then ensure container lid is installed securely.
CAUTION:
I
For ECM models, release fuel pressure from fuel line. Refer to EC section (“Fuel Pressure Release”,
“BASIC SERVICE PROCEDURE”).
I
Do not disconnect any fuel line unless absolutely necessary.
I
Plug hose and pipe openings to prevent entry of dust or dirt.
I
Always replace top lid seal and hose clamps with new ones.
I
Do not kink or twist hoses and tubes during installation.
I
Do not tighten hose clamps excessively because this could cause damage to the hose.
I
Ensure fuel check valve is installed in the correct orientation.
I
Refer to EC section (“FUEL CHECK VALVE”, “EVAPORATIVE EMISSION SYSTEM”).
I
After installation, run engine and check for fuel leaks at connections.
Fuel Pump and Gauge
REMOVAL
Petrol engine
1. Release fuel pressure from fuel line.
Refer to EC section (“Fuel Pressure Release”, “BASIC SER-
VICE PROCEDURE”).
2. Remove inspection hole cover located under the luggage com-
partment carpet.
3. Remove fuel filler lid.
4. Disconnect fuel outlet, return tube and connectors.
CAUTION:
Mark the fuel tubes to ensure correct position during installa-
tion.
5. Remove the fuel gauge assembly and disconnect tubes and
connector.
EFE016
EFE017
EFE018
FUEL SYSTEM
TD27Ti
FE-7
6. Remove fuel pump with fuel tank chamber assy as follows:
a. Push the locking clip upwards and slide the pump chamber
assy towards the rear of the vehicle.
b. Lift the pump chamber assy from the bracket.
c. Carefully remove the pump chamber assy and top plate from
the tank.
7. Take off the fuel pump chamber lid by opening out the 4 clips.
Remove the fuel pump from the fuel pump chamber.
INSTALLATION
Installation is reverse procedure of removal.
CAUTION:
I
Always use a new top plate seal.
I
Tighten to specified torque.
Diesel engine
1. Remove inspection hole cover located under the luggage com-
partment carpet.
2. Disconnect fuel feed and return tubes and connector.
3. Remove the screws by which the fuel gauge is mounted to the
fuel tank.
NFE015
NFE016
EFE016
NFE031
FUEL SYSTEM
TD27Ti
Fuel Pump and Gauge (Cont’d)
FE-8
4. Remove fuel gauge assembly.
INSTALLATION
Installation procedure is the reverse order of removal.
CAUTION:
I
Tighten to specified torque.
I
Always use a new top plate seal.
EFE018
FUEL SYSTEM
TD27Ti
Fuel Pump and Gauge (Cont’d)
FE-9
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