Juke F15 (2012 year). Service Repair Manual — part 234
A/C UNIT ASSEMBLY
HA-117
< REMOVAL AND INSTALLATION >
[MR16DDT ]
C
D
E
F
G
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A
B
HA
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4.
Remove mounting bolt (A), and then disconnect low-pressure
flexible hose (1) and high-pressure pipe (2) from expansion
valve. Refer to
HA-116, "EXPANSION VALVE : Removal and
.
CAUTION:
Cap or wrap the joint of the A/C piping and expansion valve
with suitable material such as vinyl tape to avoid the entry
of air.
5.
Remove mounting bolts (A), and then remove expansion valve
from evaporator.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Replace O-rings with new ones. Then apply compressor oil to them when installing.
• Check for leakages when recharging refrigerant. Refer to
: Vehicle front
JMIIA0974ZZ
JMIIA0883ZZ
HA-118
< SERVICE DATA AND SPECIFICATIONS (SDS)
[MR16DDT ]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Compressor
INFOID:0000000006485670
Lubricant
INFOID:0000000006485671
Refrigerant
INFOID:0000000006485672
Engine Idling Speed
INFOID:0000000006485673
Belt Tension
INFOID:0000000006485674
.
Model
CALSONIC KANSEI make
CR-08b
Type
Vane rotary
Displacement
cm
3
(cu in)/rev
Maximum
83 (5.1)
Direction of rotation
Clockwise (viewed from clutch)
Drive belt
Poly V
Disc to pulley clearance
mm (in)
Standard
0.3 – 0.6 (0.012 – 0.024)
Name
A/C System Oil Type R (DH-PR)
Capacity
m
(US fl oz, Imp fl oz)
Total in system
120 (4.1, 4.2)
Compressor (service part) charging
amount
120 (4.1, 4.2)
Type
HFC-134a (R-134a)
Capacity
kg (lb)
4WD models: 0.40 (0.9)
2WD models: 0.45 (1.0)
HAC-1
VENTILATION, HEATER & AIR CONDITIONER
C
D
E
F
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SECTION
HAC
A
B
HAC
N
O
P
CONTENTS
HEATER & AIR CONDITIONING CONTROL SYSTEM
TYPE 1
HOW TO USE THIS MANUAL . . . . . .
APPLICATION NOTICE . . . . . . . . . .
Information . . . . . . . . . . . . . . . ..
PRECAUTION . . . . . . . . . . . ..
PRECAUTIONS . . . . . . . . . . . . ..
SYSTEM DESCRIPTION . . . . . . . .
COMPONENT PARTS . . . . . . . . . ...
Component Parts Location . . . . . . . . . ..
Component Description . . . . . . . . . . ...
A/C UNIT ASSEMBLY . . . . . . . . . . . ...
A/C UNIT ASSEMBLY : Aspirator . . . . . . ...
A/C UNIT ASSEMBLY : Intake Sensor . . . . ...
A/C UNIT ASSEMBLY : Air Mix Door Motor . . ...
A/C UNIT ASSEMBLY : Mode Door Motor . . . .
A/C UNIT ASSEMBLY : Intake Door Motor . . . .
A/C UNIT ASSEMBLY : Blower Motor . . . . .
A/C UNIT ASSEMBLY : Power Transistor . . . ..
Multi Display Unit . . . . . . . . . . . . .
A/C Auto Amp. . . . . . . . . . . . . . .
BCM . . . . . . . . . . . . . . . . . .
ECM . . . . . . . . . . . . . . . . . .
IPDM E/R . . . . . . . . . . . . . . . .
Ambient Sensor . . . . . . . . . . . . . ...
In-vehicle Sensor . . . . . . . . . . . . .
Sunload Sensor . . . . . . . . . . . . . ...
Refrigerant Pressure Sensor . . . . . . . . ...
Magnet Clutch . . . . . . . . . . . . . . .
SYSTEM . . . . . . . . . . . . . . . .
System Diagram . . . . . . . . . . . . . ..
System Description . . . . . . . . . . . . .
Temperature Control . . . . . . . . . . . ...
Air Outlet Control . . . . . . . . . . . . . .
Air Flow Control . . . . . . . . . . . . . ...
Air Inlet Control . . . . . . . . . . . . . .
Compressor Control . . . . . . . . . . . .
Door Control . . . . . . . . . . . . . . .
ECO Mode Control . . . . . . . . . . . . ..
Fail-safe . . . . . . . . . . . . . . . . ...
OPERATION . . . . . . . . . . . . . .
Switch Name and Function . . . . . . . . . ..
DIAGNOSIS SYSTEM (A/C AUTO AMP.) . .
Description . . . . . . . . . . . . . . . ...
CONSULT-III Function . . . . . . . . . . .
DIAGNOSIS SYSTEM (BCM) (WITH INTELLI-
GENT KEY SYSTEM) . . . . . . . . . ...
COMMON ITEM . . . . . . . . . . . . . . .
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . . .
AIR CONDITIONER . . . . . . . . . . . . ...
DIAGNOSIS SYSTEM (BCM) (WITHOUT IN-
TELLIGENT KEY SYSTEM) . . . . . . . .
COMMON ITEM . . . . . . . . . . . . . . .
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . . .
AIR CONDITIONER . . . . . . . . . . . . ...
ECU DIAGNOSIS INFORMATION . . . ..
HAC-2
Reference Value . . . . . . . . . . . . . .
Fail-safe . . . . . . . . . . . . . . . . ..
DTC Index . . . . . . . . . . . . . . . ..
MULTI DISPLAY UNIT, BCM, ECM, IPDM E/R
...
List of ECU Reference . . . . . . . . . . ....
WIRING DIAGRAM . . . . . . . . . .
AUTOMATIC AIR CONDITIONING SYSTEM ...
Wiring Diagram . . . . . . . . . . . . . ...
BASIC INSPECTION . . . . . . . . ...
DIAGNOSIS AND REPAIR WORK FLOW . .
Work Flow . . . . . . . . . . . . . . . ...
OPERATION INSPECTION . . . . . . . ...
Work Procedure . . . . . . . . . . . . . ..
SYSTEM SETTING . . . . . . . . . . .
Temperature Setting Trimmer . . . . . . . ....
Inlet Port Memory Function (REC) . . . . . . .
Inlet Port Memory Function (FRE) . . . . . . ..
Foot Position Setting Trimmer . . . . . . . ....
DOOR MOTOR STARTING POSITION RE-
SET . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . ..
Work Procedure . . . . . . . . . . . . . ..
DTC/CIRCUIT DIAGNOSIS . . . . . . .
U1000 CAN COMM CIRCUIT . . . . . . .
Description . . . . . . . . . . . . . . . ..
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
U1010 CONTROL UNIT (CAN) . . . . . . .
Description . . . . . . . . . . . . . . . ..
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
B2578, B2579 IN-VEHICLE SENSOR . . . ...
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
Component Inspection . . . . . . . . . . ....
B257B, B257C AMBIENT SENSOR . . . . .
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
Component Inspection . . . . . . . . . . ....
B2581, B2582 INTAKE SENSOR . . . . . ..
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
Component Inspection . . . . . . . . . . ....
B2630, B2631 SUNLOAD SENSOR . . . . .
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ..
Component Inspection . . . . . . . . . . .
B27A0, B27A1 INTAKE DOOR MOTOR . . ..
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
Component Inspection (PBR) . . . . . . . . .
Component Inspection (Motor) . . . . . . . ...
B27A2, B27A3, B27A4, B27A5 AIR MIX
DOOR MOTOR . . . . . . . . . . . . ..
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
Component Inspection . . . . . . . . . . .
B27A6, B27A7, B27A8, B27A9 MODE DOOR
MOTOR . . . . . . . . . . . . . . . ..
DTC Logic . . . . . . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
Component Inspection . . . . . . . . . . .
POWER SUPPLY AND GROUND CIRCUIT . .
A/C AUTO AMP. . . . . . . . . . . . . . .
A/C AUTO AMP. : Diagnosis Procedure . . . . .
A/C ON SIGNAL . . . . . . . . . . . .
Component Function Check . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
BLOWER FAN ON SIGNAL . . . . . . . ..
Component Function Check . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
BLOWER MOTOR . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . ...
Component Inspection (Blower Motor) . . . . ...
Component Inspection (Blower Relay) . . . . ...
MAGNET CLUTCH . . . . . . . . . . .
Component Function Check . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . ...
SYMPTOM DIAGNOSIS . . . . . . .
AUTOMATIC AIR CONDITIONER SYSTEM .
Symptom Table . . . . . . . . . . . . . ...
INSUFFICIENT COOLING . . . . . . . . .
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ...
INSUFFICIENT HEATING . . . . . . . . .
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ...
COMPRESSOR DOSE DOT OPERATE . . ...
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ...
REMOVAL AND INSTALLATION . . . ..
HAC-3
C
D
E
F
G
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J
K
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A
B
HAC
N
O
P
Removal and Installation . . . . . . . . . . .
A/C AUTO AMP. . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
AMBIENT SENSOR . . . . . . . . . . ...
Removal and Installation . . . . . . . . . . .
IN-VEHICLE SENSOR . . . . . . . . . ...
Removal and Installation . . . . . . . . . . .
SUNLOAD SENSOR . . . . . . . . . . ..
Removal and Installation . . . . . . . . . . .
INTAKE SENSOR . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
REFRIGERANT PRESSURE SENSOR . . . .
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
POWER TRANSISTOR . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
DOOR MOTOR . . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . .
INTAKE DOOR MOTOR . . . . . . . . . . .
INTAKE DOOR MOTOR : Removal and Installa-
tion . . . . . . . . . . . . . . . . . . ..
MODE DOOR MOTOR . . . . . . . . . . . ..
MODE DOOR MOTOR : Removal and Installation
AIR MIX DOOR MOTOR . . . . . . . . . . .
AIR MIX DOOR MOTOR : Removal and Installa-
tion . . . . . . . . . . . . . . . . . .
TYPE 2
HOW TO USE THIS MANUAL . . . . ...
APPLICATION NOTICE . . . . . . . . ...
Information . . . . . . . . . . . . . . .
PRECAUTION . . . . . . . . . . .
PRECAUTIONS . . . . . . . . . . . .
SYSTEM DESCRIPTION . . . . . . ...
COMPONENT PARTS . . . . . . . . . .
AUTOMATIC AIR CONDITIONING SYSTEM . . .
AUTOMATIC AIR CONDITIONING SYSTEM :
Component Parts Location . . . . . . . . .
AUTOMATIC AIR CONDITIONING SYSTEM :
Component Description . . . . . . . . . . .
PTC HEATER CONTROL SYSTEM . . . . . .
PTC HEATER CONTROL SYSTEM : Component
Parts Location . . . . . . . . . . . . . .
PTC HEATER CONTROL SYSTEM : Component
Description . . . . . . . . . . . . . . . .
A/C UNIT ASSEMBLY . . . . . . . . . . . .
A/C UNIT ASSEMBLY : Aspirator . . . . . . .
A/C UNIT ASSEMBLY : Intake Sensor . . . . ..
A/C UNIT ASSEMBLY : Air Mix Door Motor . . ..
A/C UNIT ASSEMBLY : Mode Door Motor . . .
A/C UNIT ASSEMBLY : Intake Door Motor . . ...
A/C UNIT ASSEMBLY : Blower Motor . . . . ...
A/C UNIT ASSEMBLY : Fan Control Amp. . . .
A/C UNIT ASSEMBLY : PTC Heater . . . . . .
Multi Display Unit . . . . . . . . . . . . ...
A/C Auto Amp. . . . . . . . . . . . . . ...
BCM . . . . . . . . . . . . . . . . . ...
ECM . . . . . . . . . . . . . . . . . ...
IPDM E/R . . . . . . . . . . . . . . . ...
Ambient Sensor . . . . . . . . . . . . . .
In-vehicle Sensor . . . . . . . . . . . . ...
Sunload Sensor . . . . . . . . . . . . . .
Refrigerant Pressure Sensor . . . . . . . . .
Magnet Clutch . . . . . . . . . . . . . ...
SYSTEM . . . . . . . . . . . . . . ..
AUTOMATIC AIR CONDITIONING SYSTEM . . .
AUTOMATIC AIR CONDITIONING SYSTEM :
System Diagram . . . . . . . . . . . . .
AUTOMATIC AIR CONDITIONING SYSTEM :
System Description . . . . . . . . . . . .
AUTOMATIC AIR CONDITIONING SYSTEM :
Temperature Control . . . . . . . . . . . .
AUTOMATIC AIR CONDITIONING SYSTEM : Air
Outlet Control . . . . . . . . . . . . . .
AUTOMATIC AIR CONDITIONING SYSTEM : Air
Flow Control . . . . . . . . . . . . . . ..
AUTOMATIC AIR CONDITIONING SYSTEM : Air
Inlet Control . . . . . . . . . . . . . . ...
AUTOMATIC AIR CONDITIONING SYSTEM :
Compressor Control . . . . . . . . . . . ..
AUTOMATIC AIR CONDITIONING SYSTEM :
Door Control . . . . . . . . . . . . . . ..
AUTOMATIC AIR CONDITIONING SYSTEM :
ECO Mode Control . . . . . . . . . . . .
AUTOMATIC AIR CONDITIONING SYSTEM :
Fail-safe . . . . . . . . . . . . . . . . .
PTC HEATER CONTROL SYSTEM . . . . . .
PTC HEATER CONTROL SYSTEM : System Di-
agram . . . . . . . . . . . . . . . . .
PTC HEATER CONTROL SYSTEM : System De-
scription . . . . . . . . . . . . . . . . .
OPERATION . . . . . . . . . . . . ...
Switch Name and Function . . . . . . . . .
HAC-4
Description . . . . . . . . . . . . . . . .
CONSULT-III Function . . . . . . . . . . ..
DIAGNOSIS SYSTEM (BCM) (WITH INTELLI-
GENT KEY SYSTEM) . . . . . . . . . ..
COMMON ITEM . . . . . . . . . . . . . ...
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ...
AIR CONDITIONER . . . . . . . . . . . . .
DIAGNOSIS SYSTEM (BCM) (WITHOUT IN-
TELLIGENT KEY SYSTEM) . . . . . . .
COMMON ITEM . . . . . . . . . . . . . ...
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ...
AIR CONDITIONER . . . . . . . . . . . . .
ECU DIAGNOSIS INFORMATION . . . .
A/C AUTO AMP. . . . . . . . . . . . ..
Reference Value . . . . . . . . . . . . .
Fail-safe . . . . . . . . . . . . . . . . .
DTC Index . . . . . . . . . . . . . . . .
MULTI DISPLAY UNIT, BCM, ECM, IPDM E/R
.
List of ECU Reference . . . . . . . . . . ...
WIRING DIAGRAM . . . . . . . . .
AUTOMATIC AIR CONDITIONING SYSTEM .
Wiring Diagram . . . . . . . . . . . . . ..
BASIC INSPECTION . . . . . . . . ..
DIAGNOSIS AND REPAIR WORK FLOW . ..
Work Flow . . . . . . . . . . . . . . . ..
OPERATION INSPECTION . . . . . . . .
Work Procedure . . . . . . . . . . . . . .
SYSTEM SETTING . . . . . . . . . . ..
Temperature Setting Trimmer . . . . . . . ...
Inlet Port Memory Function (REC) . . . . . .
Inlet Port Memory Function (FRE) . . . . . . .
DTC/CIRCUIT DIAGNOSIS . . . . . .
U1000 CAN COMM CIRCUIT . . . . . . ..
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U1010 CONTROL UNIT (CAN) . . . . . .
Description . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
B2578, B2579 IN-VEHICLE SENSOR . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection . . . . . . . . . . ..
B257B, B257C AMBIENT SENSOR . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection . . . . . . . . . . ..
B2581, B2582 INTAKE SENSOR . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection . . . . . . . . . . ..
B2630, B2631 SUNLOAD SENSOR . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection . . . . . . . . . . ..
B2632, B2633 AIR MIX DOOR MOTOR PBR ..
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
B2636, B2637, B2638, B2639, B2654, B2655
MODE DOOR MOTOR . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
B263D, B263E, B263F INTAKE DOOR MO-
TOR . . . . . . . . . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
B27B0 A/C AUTO AMP. . . . . . . . . ...
DTC Logic . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
POWER SUPPLY AND GROUND CIRCUIT .
A/C AUTO AMP. . . . . . . . . . . . . . ..
A/C AUTO AMP. : Diagnosis Procedure . . . ...
DOOR MOTOR . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
A/C ON SIGNAL . . . . . . . . . . . ...
Component Function Check . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
BLOWER FAN ON SIGNAL . . . . . . . .
Component Function Check . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
BLOWER MOTOR . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
HAC-5
C
D
E
F
G
H
J
K
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M
A
B
HAC
N
O
P
Component Inspection (Blower Relay) . . . . ..
Component Inspection (Fan Control Amp.) . . ...
MAGNET CLUTCH . . . . . . . . . . ...
Component Function Check . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
PTC HEATER . . . . . . . . . . . . ...
Component Function Check . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection (PTC Relay) . . . . . .
Component Inspection (PTC Heater) . . . . .
SYMPTOM DIAGNOSIS . . . . . . .
AUTOMATIC AIR CONDITIONER SYSTEM ...
Symptom Table . . . . . . . . . . . . . .
INSUFFICIENT COOLING . . . . . . . ...
Description . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
INSUFFICIENT HEATING . . . . . . . .
Description . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
COMPRESSOR DOSE DOT OPERATE . . ..
Description . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . .
CONTROLLER . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . ...
A/C AUTO AMP. . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
AMBIENT SENSOR . . . . . . . . . . .
Removal and Installation . . . . . . . . . ...
IN-VEHICLE SENSOR . . . . . . . . . .
Removal and Installation . . . . . . . . . ...
SUNLOAD SENSOR . . . . . . . . . .
Removal and Installation . . . . . . . . . ...
INTAKE SENSOR . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
REFRIGERANT PRESSURE SENSOR . . ...
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
FAN CONTROL AMPLIFIER . . . . . . ...
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
DOOR MOTOR . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ..
INTAKE DOOR MOTOR . . . . . . . . . . ..
INTAKE DOOR MOTOR : Removal and Installa-
tion . . . . . . . . . . . . . . . . . . .
MODE DOOR MOTOR . . . . . . . . . . . .
MODE DOOR MOTOR : Removal and Installation ..
AIR MIX DOOR MOTOR . . . . . . . . . . ..
AIR MIX DOOR MOTOR : Removal and Installa-
tion . . . . . . . . . . . . . . . . . . .
TYPE 3
HOW TO USE THIS MANUAL . . . . ..
APPLICATION NOTICE . . . . . . . . ..
Information . . . . . . . . . . . . . . . .
PRECAUTION . . . . . . . . . . .
PRECAUTIONS . . . . . . . . . . . ...
SYSTEM DESCRIPTION . . . . . . ...
COMPONENT PARTS . . . . . . . . .
Component Part Location . . . . . . . . . ..
Component Description . . . . . . . . . . .
A/C UNIT ASSEMBLY . . . . . . . . . . . .
A/C UNIT ASSEMBLY : Thermo Control Amp. . .
A/C UNIT ASSEMBLY : Blower Motor . . . . ...
A/C UNIT ASSEMBLY : Blower Fan Resistor . ...
A/C Control . . . . . . . . . . . . . . .
BCM . . . . . . . . . . . . . . . . . ...
ECM . . . . . . . . . . . . . . . . . ...
IPDM E/R . . . . . . . . . . . . . . . ...
Refrigerant Pressure Sensor . . . . . . . . .
Magnet Clutch . . . . . . . . . . . . . ...
SYSTEM . . . . . . . . . . . . . . ..
System Diagram . . . . . . . . . . . . .
System Description . . . . . . . . . . . .
Compressor Control . . . . . . . . . . . ..
Door Control . . . . . . . . . . . . . . ..
OPERATION . . . . . . . . . . . . ...
Switch Name and Function . . . . . . . . .
DIAGNOSIS SYSTEM (BCM) (WITH INTELLI-
GENT KEY SYSTEM) . . . . . . . . . .
Description . . . . . . . . . . . . . . . .
COMMON ITEM . . . . . . . . . . . . . ...
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ...
HAC-6
DIAGNOSIS SYSTEM (BCM) (WITHOUT IN-
TELLIGENT KEY SYSTEM) . . . . . . .
Description . . . . . . . . . . . . . . . .
COMMON ITEM . . . . . . . . . . . . . ...
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ...
AIR CONDITIONER . . . . . . . . . . . . .
ECU DIAGNOSIS INFORMATION . . . .
BCM, ECM, IPDM E/R . . . . . . . . . .
List of ECU Reference . . . . . . . . . . ...
WIRING DIAGRAM . . . . . . . . .
MANUAL AIR CONDITIONING SYSTEM . ...
Wiring Diagram . . . . . . . . . . . . . ..
BASIC INSPECTION . . . . . . . . ..
DIAGNOSIS AND REPAIR WORKFLOW . ...
Work Flow . . . . . . . . . . . . . . . ..
OPERATION INSPECTION . . . . . . . .
Work Procedure . . . . . . . . . . . . . .
DTC/CIRCUIT DIAGNOSIS . . . . . .
A/C SWITCH . . . . . . . . . . . . .
Component Function Check . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
BLOWER FAN ON SIGNAL . . . . . . .
Component Function Check . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
THERMO CONTROL AMPLIFIER . . . . ...
Component Function Check . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
A/C INDICATOR . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
BLOWER MOTOR . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection (Blower Motor) . . . . ..
Component Inspection (Blower Relay) . . . . ..
Component Inspection (Blower Fan Resistor) . ...
Component Inspection (Fan Switch) . . . . . .
MAGNET CLUTCH . . . . . . . . . . ..
Component Function Check . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
SYMPTOM DIAGNOSIS . . . . . . .
MANUAL AIR CONDITIONING SYSTEM . ...
Symptom Table . . . . . . . . . . . . . .
INSUFFICIENT COOLING . . . . . . . .
Description . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
INSUFFICIENT HEATING . . . . . . . .
Description . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
COMPRESSOR DOSE DOT OPERATE . . ..
Description . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . .
A/C CONTROL . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
THERMO CONTROL AMPLIFIER . . . . ...
Removal and Installation . . . . . . . . . ...
REFRIGERANT PRESSURE SENSOR . . ...
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
BLOWER FAN RESISTOR . . . . . . . ..
Exploded View . . . . . . . . . . . . . ..
Removal and Installation . . . . . . . . . ...
DOOR CABLE . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ..
INTAKE DOOR CABLE . . . . . . . . . . ..
INTAKE DOOR CABLE : Removal and Installation
.
MODE DOOR CABLE . . . . . . . . . . . .
MODE DOOR CABLE : Removal and Installation .
AIR MIX DOOR CABLE . . . . . . . . . . ..
AIR MIX DOOR CABLE : Removal and Installation
.
TYPE 4
HOW TO USE THIS MANUAL . . . . ..
APPLICATION NOTICE . . . . . . . . ...
Information . . . . . . . . . . . . . . .
PRECAUTION . . . . . . . . . . ...
PRECAUTIONS . . . . . . . . . . . .
SYSTEM DESCRIPTION . . . . . . ..
COMPONENT PARTS . . . . . . . . . ..
MANUAL AIR CONDITIONING SYSTEM . . . ...
MANUAL AIR CONDITIONING SYSTEM : Com-
ponent Part Location . . . . . . . . . . . .
HAC-7
C
D
E
F
G
H
J
K
L
M
A
B
HAC
N
O
P
MANUAL AIR CONDITIONING SYSTEM : Com-
ponent Description . . . . . . . . . . . .
PTC HEATER CONTROL SYSTEM . . . . . .
PTC HEATER CONTROL SYSTEM : Component
Parts Location . . . . . . . . . . . . . ...
PTC HEATER CONTROL SYSTEM : Component
Description . . . . . . . . . . . . . . .
A/C UNIT ASSEMBLY . . . . . . . . . . . .
A/C UNIT ASSEMBLY : Thermo Control Amp. . .
A/C UNIT ASSEMBLY : Blower Motor . . . . ..
A/C UNIT ASSEMBLY : Blower Fan Resistor . ...
A/C UNIT ASSEMBLY : PTC Heater Control Unit
A/C UNIT ASSEMBLY : PTC Heater . . . . .
A/C Control . . . . . . . . . . . . . . .
BCM . . . . . . . . . . . . . . . . . ..
ECM . . . . . . . . . . . . . . . . . ..
IPDM E/R . . . . . . . . . . . . . . . ..
Ambient Sensor . . . . . . . . . . . . . .
Refrigerant Pressure Sensor . . . . . . . . .
Magnet Clutch . . . . . . . . . . . . . ...
SYSTEM . . . . . . . . . . . . . . ...
MANUAL AIR CONDITIONING SYSTEM . . . ...
MANUAL AIR CONDITIONING SYSTEM : Sys-
tem Diagram . . . . . . . . . . . . . . ..
MANUAL AIR CONDITIONING SYSTEM : Sys-
tem Description . . . . . . . . . . . . . .
MANUAL AIR CONDITIONING SYSTEM : Com-
pressor Control . . . . . . . . . . . . . ..
MANUAL AIR CONDITIONING SYSTEM : Door
Control . . . . . . . . . . . . . . . . ...
PTC HEATER CONTROL SYSTEM . . . . . .
PTC HEATER CONTROL SYSTEM : System Di-
agram . . . . . . . . . . . . . . . . .
PTC HEATER CONTROL SYSTEM : System De-
scription . . . . . . . . . . . . . . . . .
OPERATION . . . . . . . . . . . . . .
Switch Name and Function . . . . . . . . ...
DIAGNOSIS SYSTEM (PTC HEATER CON-
TROL UNIT) . . . . . . . . . . . . . ..
CONSULT-III Function . . . . . . . . . . ..
DIAGNOSIS SYSTEM (BCM) (WITH INTELLI-
GENT KEY SYSTEM) . . . . . . . . . ...
Description . . . . . . . . . . . . . . .
COMMON ITEM . . . . . . . . . . . . . ...
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ...
AIR CONDITIONER . . . . . . . . . . . . .
DIAGNOSIS SYSTEM (BCM) (WITHOUT IN-
TELLIGENT KEY SYSTEM) . . . . . . ...
Description . . . . . . . . . . . . . . . .
COMMON ITEM . . . . . . . . . . . . . ...
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ...
AIR CONDITIONER . . . . . . . . . . . . .
ECU DIAGNOSIS INFORMATION . . .
PTC HEATER CONTROL UNIT . . . . . ..
Reference Value . . . . . . . . . . . . .
DTC Index . . . . . . . . . . . . . . . .
BCM, ECM, IPDM E/R . . . . . . . . . .
List of ECU Reference . . . . . . . . . . ...
WIRING DIAGRAM . . . . . . . . .
MANUAL AIR CONDITIONING SYSTEM . ...
Wiring Diagram . . . . . . . . . . . . . ..
BASIC INSPECTION . . . . . . . . .
DIAGNOSIS AND REPAIR WORKFLOW . ..
Work Flow . . . . . . . . . . . . . . . ..
OPERATION INSPECTION . . . . . . .
Work Procedure . . . . . . . . . . . . . .
DTC/CIRCUIT DIAGNOSIS . . . . . ...
U1000 CAN COMM CIRCUIT . . . . . . .
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
U1010 CONTROL UNIT (CAN) . . . . . ...
Description . . . . . . . . . . . . . . . .
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
B257B, B257C AMBIENT SENSOR . . . ...
DTC Logic . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection . . . . . . . . . . ...
POWER SUPPLY AND GROUND CIRCUIT ..
PTC HEATER CONTROL UNIT . . . . . . . ..
PTC HEATER CONTROL UNIT : Diagnosis Pro-
cedure . . . . . . . . . . . . . . . . .
A/C SWITCH . . . . . . . . . . . . ...
Component Function Check . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
HAC-8
Component Function Check . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
THERMO CONTROL AMPLIFIER . . . . ...
Component Function Check . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
A/C INDICATOR . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
BLOWER MOTOR . . . . . . . . . . ...
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection (Blower Motor) . . . . ..
Component Inspection (Blower Relay) . . . . ..
Component Inspection (Blower Fan Resistor) . ...
Component Inspection (Fan Switch) . . . . . .
MAGNET CLUTCH . . . . . . . . . . ..
Component Function Check . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
PTC HEATER . . . . . . . . . . . . ..
Component Function Check . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection (PTC Relay) . . . . . ..
Component Inspection (PTC Heater) . . . . .
SYMPTOM DIAGNOSIS . . . . . . .
MANUAL AIR CONDITIONER SYSTEM . . .
Symptom Table . . . . . . . . . . . . . .
INSUFFICIENT COOLING . . . . . . . ...
Description . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
INSUFFICIENT HEATING . . . . . . . ...
Description . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
COMPRESSOR DOSE DOT OPERATE . . .
Description . . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . ..
A/C CONTROL . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
THERMO CONTROL AMPLIFIER . . . . ...
Removal and Installation . . . . . . . . . ...
REFRIGERANT PRESSURE SENSOR . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
BLOWER FAN RESISTOR . . . . . . . ..
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
DOOR CABLE . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
INTAKE DOOR CABLE . . . . . . . . . . ..
INTAKE DOOR CABLE : Removal and Installation
.
MODE DOOR CABLE . . . . . . . . . . . .
MODE DOOR CABLE : Removal and Installation .
AIR MIX DOOR CABLE . . . . . . . . . . ..
AIR MIX DOOR CABLE : Removal and Installation
.
TYPE 5
HOW TO USE THIS MANUAL . . . . ..
APPLICATION NOTICE . . . . . . . . ...
Information . . . . . . . . . . . . . . .
PRECAUTION . . . . . . . . . . ...
PRECAUTIONS . . . . . . . . . . . .
SYSTEM DESCRIPTION . . . . . . ..
COMPONENT PARTS . . . . . . . . . ..
Component Part Location . . . . . . . . . .
Component Description . . . . . . . . . .
HEATER AND VENTILATION UNIT ASSEMBLY ..
HEATER AND VENTILATION UNIT ASSEMBLY :
Blower Motor . . . . . . . . . . . . . . .
HEATER AND VENTILATION UNIT ASSEMBLY :
Blower Fan Resistor . . . . . . . . . . . ..
Heater Control . . . . . . . . . . . . . ...
SYSTEM . . . . . . . . . . . . . . ...
System Description . . . . . . . . . . . ...
Door Control . . . . . . . . . . . . . . ..
OPERATION . . . . . . . . . . . . . .
Switch Name and Function . . . . . . . . ...
DIAGNOSIS SYSTEM (BCM) . . . . . . ...
COMMON ITEM . . . . . . . . . . . . . ...
COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ..
AIR CONDITIONER . . . . . . . . . . . . .
ECU DIAGNOSIS INFORMATION . . .
BCM . . . . . . . . . . . . . . . . ..
List of ECU Reference . . . . . . . . . . ..
WIRING DIAGRAM . . . . . . . . ...
HAC-9
C
D
E
F
G
H
J
K
L
M
A
B
HAC
N
O
P
Wiring Diagram . . . . . . . . . . . . . .
BASIC INSPECTION . . . . . . . . .
DIAGNOSIS AND REPAIR WORKFLOW . ...
Work Flow . . . . . . . . . . . . . . . .
OPERATION INSPECTION . . . . . . . ..
Work Procedure . . . . . . . . . . . . .
DTC/CIRCUIT DIAGNOSIS . . . . . ...
BLOWER MOTOR . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
Component Inspection (Blower Motor) . . . . ..
Component Inspection (Blower Relay) . . . . ..
Component Inspection (Blower Fan Resistor) . ..
Component Inspection (Fan Switch) . . . . . .
SYMPTOM DIAGNOSIS . . . . . . .
MANUAL HEATER SYSTEM . . . . . . ...
Symptom Table . . . . . . . . . . . . . .
INSUFFICIENT HEATING . . . . . . . .
Description . . . . . . . . . . . . . . .
Diagnosis Procedure . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . .
HEATER CONTROL . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
BLOWER FAN RESISTOR . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
DOOR CABLE . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
INTAKE DOOR CABLE . . . . . . . . . . ...
INTAKE DOOR CABLE : Removal and Installation
..
MODE DOOR CABLE . . . . . . . . . . . ..
MODE DOOR CABLE : Removal and Installation
AIR MIX DOOR CABLE . . . . . . . . . . ...
AIR MIX DOOR CABLE : Removal and Installation
..
HAC-10
< HOW TO USE THIS MANUAL >
[TYPE 1]
APPLICATION NOTICE
HOW TO USE THIS MANUAL
APPLICATION NOTICE
Information
INFOID:0000000006561986
Check the vehicle type to use the service information in this section.
Destination
Service information
Automatic air conditioning (4WD models)
“TYPE 1”
Automatic air conditioning (2WD models)
“TYPE 2”
Manual air conditioning (4WD models)
“TYPE 3”
Manual air conditioning (2WD models)
“TYPE 4”
Manual heater
“TYPE 5”
PRECAUTIONS
HAC-11
< PRECAUTION >
[TYPE 1]
C
D
E
F
G
H
J
K
L
M
A
B
HAC
N
O
P
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000006626859
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
The vehicle may be equipped with a passenger air bag deactivation switch. Because no rear seat exists where
a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is
enabled and could inflate for certain types of collision. When the switch is turned to the OFF position, the pas-
senger air bag is disabled and will not inflate. A passenger air bag OFF indicator on the instrument panel lights
up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected
by the passenger air bag deactivation switch.
WARNING:
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
• The vehicle may be equipped with a passenger air bag deactivation switch which can be operated by
the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled and
will not inflate. When the passenger air bag is switched ON, the passenger air bag is enabled and
could inflate for certain types of collision. After SRS maintenance or repair, make sure the passenger
air bag deactivation switch is in the same position (ON or OFF) as when the vehicle arrived for ser-
vice.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
HAC-12
< SYSTEM DESCRIPTION >
[TYPE 1]
COMPONENT PARTS
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location
INFOID:0000000006545783
JMIIA1048ZZ
COMPONENT PARTS
HAC-13
< SYSTEM DESCRIPTION >
[TYPE 1]
C
D
E
F
G
H
J
K
L
M
A
B
HAC
N
O
P
Component Description
INFOID:0000000006545784
A/C UNIT ASSEMBLY
1.
BCM
• With Intelligent Key: Refer to
6, "BODY CONTROL SYSTEM :
Component Parts Location"
.
• Without Intelligent Key: Refer to
BCS-96, "BODY CONTROL SYS-
TEM : Component Parts Loca-
tion"
.
2.
Magnet clutch
3.
Refrigerant pressure sensor
4.
Ambient sensor
5.
ECM
Refer to
TROL SYSTEM :
Component Parts Location"
.
6.
IPDM E/R
• With Intelligent Key: Refer to
• Without Intelligent Key: Refer to
PCS-37, "Component Parts Loca-
tion"
.
7.
Multi display unit
8.
Intake door motor
9.
Air mix door motor
10. Intake sensor
11.
In-vehicle sensor
12. Power transistor
13. Aspirator
14. A/C auto amp.
15. Blower motor
16. Mode door motor
17. Sunload sensor
A.
Left side of A/C unit assembly
B.
Instrument lower panel LH is re-
moved
C.
Back side of A/C unit assembly
D.
Multi display unit is removed
E.
Right side of A/C unit assembly
F.
Right side of switch panel
Component
Description
A/C unit assembly
Aspirator
Intake sensor
Air mix door motor
Mode door motor
Intake door motor
Blower motor
Power transistor
Multi display unit
A/C auto amp.
BCM
ECM
IPDM E/R
Ambient sensor
In-vehicle sensor
Sunload sensor
Refrigerant pressure sensor
Magnet clutch
HAC-14
< SYSTEM DESCRIPTION >
[TYPE 1]
COMPONENT PARTS
A/C UNIT ASSEMBLY : Aspirator
INFOID:0000000006545785
The aspirator generates the vacuum by the air blown from the A/C
unit assembly and draws the air of the passenger room to the in-
vehicle sensor area via the aspirator duct.
A/C UNIT ASSEMBLY : Intake Sensor
INFOID:0000000006545786
Intake sensor measures temperature of evaporator fin temperature. The sensor uses a thermistor which is
sensitive to the change in temperature. The electrical resistance of the thermistor decreases as temperature
increases.
A/C UNIT ASSEMBLY : Air Mix Door Motor
INFOID:0000000006545787
• The step motor system is adopted for air mix door motor.
• When a drive signal is input from A/C auto amp. to door motor, a step motor built into the door the door
motor rotates according to the drive signal, and then stops at the position of target door. Refer to
.
• Rotation of motor is transmitted to air mix door (upper air mix door and lower air mix door) by lod and lever.
Air flow temperature is switched.
A/C UNIT ASSEMBLY : Mode Door Motor
INFOID:0000000006545788
• The step motor system is adopted for mode door motor.
• When a drive signal is input from A/C auto amp. to door motor, a step motor built into the door the door
motor rotates according to the drive signal, and then stops at the position of target door. Refer to
.
• Rotation of motor is transmitted to mode door (center ventilator and defroster door, sub defroster door, side
ventilator door, and foot door) by link, lod, and lever. Air outlet is switched.
A/C UNIT ASSEMBLY : Intake Door Motor
INFOID:0000000006545789
• Intake door motor consists of motor that drives door and PBR (Potentio Balance Register) that detects door
position.
• Motor operates intake door according to control signal from A/C auto amp. Refer to
.
• Rotation of motor is transmitted to intake door by lever. Air inlet is switched.
• PBR (Potentio Balance Register) transmits PBR feedback signal to A/C auto amp. according to motor posi-
tion.
• According to PBR feedback signal, A/C auto amp. monitors that motor is in an appropriate door position.
A/C UNIT ASSEMBLY : Blower Motor
INFOID:0000000006545790
• The blower motor utilizes a brush-less motor with a rotating mag-
net.
• Quietness is improved over previous motors where the brush was
the point of contact and the coil rotated.
RJIA1804E
JPIIA1575ZZ
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