Juke F15 (2012 year). Service Repair Manual — part 234

A/C UNIT ASSEMBLY

HA-117

< REMOVAL AND INSTALLATION >

[MR16DDT ]

C

D

E

F

G

H

J

K

L

M

A

B

HA

N

O

P

4.

Remove mounting bolt (A), and then disconnect low-pressure
flexible hose (1) and high-pressure pipe (2) from expansion
valve. Refer to

HA-116, "EXPANSION VALVE : Removal and

Installation"

.

CAUTION:

Cap or wrap the joint of the A/C piping and expansion valve
with suitable material such as vinyl tape to avoid the entry
of air.

5.

Remove mounting bolts (A), and then remove expansion valve
from evaporator.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTION:

• Replace O-rings with new ones. Then apply compressor oil to them when installing.
• Check for leakages when recharging refrigerant. Refer to

HA-74, "Leak Test"

.

: Vehicle front

JMIIA0974ZZ

JMIIA0883ZZ

HA-118

< SERVICE DATA AND SPECIFICATIONS (SDS)

[MR16DDT ]

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

Compressor

INFOID:0000000006485670

Lubricant

INFOID:0000000006485671

Refrigerant

INFOID:0000000006485672

Engine Idling Speed

INFOID:0000000006485673

Refer to

EC-449, "Idle Speed"

.

Belt Tension

INFOID:0000000006485674

Refer to

EM-20, "Checking"

.

Model

CALSONIC KANSEI make

CR-08b

Type

Vane rotary

Displacement

cm

3

(cu in)/rev

Maximum

83 (5.1)

Direction of rotation

Clockwise (viewed from clutch)

Drive belt

Poly V

Disc to pulley clearance
mm (in)

Standard

0.3 – 0.6 (0.012 – 0.024)

Name

A/C System Oil Type R (DH-PR)

Capacity

m

(US fl oz, Imp fl oz)

Total in system

120 (4.1, 4.2)

Compressor (service part) charging
amount

120 (4.1, 4.2)

Type

HFC-134a (R-134a)

Capacity
kg (lb)

4WD models: 0.40 (0.9)
2WD models: 0.45 (1.0)

HAC-1

VENTILATION, HEATER & AIR CONDITIONER

C

D

E

F

G

H

J

K

L

M

SECTION

HAC

A

B

HAC

N

O

P

CONTENTS

HEATER & AIR CONDITIONING CONTROL SYSTEM

TYPE 1

HOW TO USE THIS MANUAL . . . . . .

10

APPLICATION NOTICE . . . . . . . . . .

10

Information . . . . . . . . . . . . . . . ..

10

PRECAUTION . . . . . . . . . . . ..

11

PRECAUTIONS . . . . . . . . . . . . ..

11

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . . .

11

SYSTEM DESCRIPTION . . . . . . . .

12

COMPONENT PARTS . . . . . . . . . ...

12

Component Parts Location . . . . . . . . . ..

12

Component Description . . . . . . . . . . ...

13

A/C UNIT ASSEMBLY . . . . . . . . . . . ...

13

A/C UNIT ASSEMBLY : Aspirator . . . . . . ...

14

A/C UNIT ASSEMBLY : Intake Sensor . . . . ...

14

A/C UNIT ASSEMBLY : Air Mix Door Motor . . ...

14

A/C UNIT ASSEMBLY : Mode Door Motor . . . .

14

A/C UNIT ASSEMBLY : Intake Door Motor . . . .

14

A/C UNIT ASSEMBLY : Blower Motor . . . . .

14

A/C UNIT ASSEMBLY : Power Transistor . . . ..

15

Multi Display Unit . . . . . . . . . . . . .

15

A/C Auto Amp. . . . . . . . . . . . . . .

15

BCM . . . . . . . . . . . . . . . . . .

15

ECM . . . . . . . . . . . . . . . . . .

15

IPDM E/R . . . . . . . . . . . . . . . .

15

Ambient Sensor . . . . . . . . . . . . . ...

15

In-vehicle Sensor . . . . . . . . . . . . .

16

Sunload Sensor . . . . . . . . . . . . . ...

16

Refrigerant Pressure Sensor . . . . . . . . ...

16

Magnet Clutch . . . . . . . . . . . . . . .

16

SYSTEM . . . . . . . . . . . . . . . .

17

System Diagram . . . . . . . . . . . . . ..

17

System Description . . . . . . . . . . . . .

17

Temperature Control . . . . . . . . . . . ...

18

Air Outlet Control . . . . . . . . . . . . . .

19

Air Flow Control . . . . . . . . . . . . . ...

19

Air Inlet Control . . . . . . . . . . . . . .

20

Compressor Control . . . . . . . . . . . .

20

Door Control . . . . . . . . . . . . . . .

21

ECO Mode Control . . . . . . . . . . . . ..

24

Fail-safe . . . . . . . . . . . . . . . . ...

24

OPERATION . . . . . . . . . . . . . .

26

Switch Name and Function . . . . . . . . . ..

26

DIAGNOSIS SYSTEM (A/C AUTO AMP.) . .

29

Description . . . . . . . . . . . . . . . ...

29

CONSULT-III Function . . . . . . . . . . .

29

DIAGNOSIS SYSTEM (BCM) (WITH INTELLI-
GENT KEY SYSTEM) . . . . . . . . . ...

32

COMMON ITEM . . . . . . . . . . . . . . .

32

COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . . .

32

AIR CONDITIONER . . . . . . . . . . . . ...

33

AIR CONDITIONER : CONSULT-III Function
(BCM - AIR CONDITIONER) (Automatic A/C 4WD
Models) . . . . . . . . . . . . . . . . .

33

DIAGNOSIS SYSTEM (BCM) (WITHOUT IN-
TELLIGENT KEY SYSTEM) . . . . . . . .

34

COMMON ITEM . . . . . . . . . . . . . . .

34

COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . . .

34

AIR CONDITIONER . . . . . . . . . . . . ...

34

AIR CONDITIONER : CONSULT-III Function
(BCM - AIR CONDITIONER) (Automatic A/C 4WD
Models) . . . . . . . . . . . . . . . . .

35

ECU DIAGNOSIS INFORMATION . . . ..

36

A/C AUTO AMP. . . . . . . . . . . . ...

36

HAC-2

Reference Value . . . . . . . . . . . . . .

36

Fail-safe . . . . . . . . . . . . . . . . ..

39

DTC Index . . . . . . . . . . . . . . . ..

39

MULTI DISPLAY UNIT, BCM, ECM, IPDM E/R

...

40

List of ECU Reference . . . . . . . . . . ....

40

WIRING DIAGRAM . . . . . . . . . .

41

AUTOMATIC AIR CONDITIONING SYSTEM ...

41

Wiring Diagram . . . . . . . . . . . . . ...

41

BASIC INSPECTION . . . . . . . . ...

44

DIAGNOSIS AND REPAIR WORK FLOW . .

44

Work Flow . . . . . . . . . . . . . . . ...

44

OPERATION INSPECTION . . . . . . . ...

46

Work Procedure . . . . . . . . . . . . . ..

46

SYSTEM SETTING . . . . . . . . . . .

48

Temperature Setting Trimmer . . . . . . . ....

48

Inlet Port Memory Function (REC) . . . . . . .

48

Inlet Port Memory Function (FRE) . . . . . . ..

49

Foot Position Setting Trimmer . . . . . . . ....

49

DOOR MOTOR STARTING POSITION RE-
SET . . . . . . . . . . . . . . . . .

50

Description . . . . . . . . . . . . . . . ..

50

Work Procedure . . . . . . . . . . . . . ..

50

DTC/CIRCUIT DIAGNOSIS . . . . . . .

51

U1000 CAN COMM CIRCUIT . . . . . . .

51

Description . . . . . . . . . . . . . . . ..

51

DTC Logic . . . . . . . . . . . . . . . ...

51

Diagnosis Procedure . . . . . . . . . . . ..

51

U1010 CONTROL UNIT (CAN) . . . . . . .

52

Description . . . . . . . . . . . . . . . ..

52

DTC Logic . . . . . . . . . . . . . . . ...

52

Diagnosis Procedure . . . . . . . . . . . ..

52

B2578, B2579 IN-VEHICLE SENSOR . . . ...

53

DTC Logic . . . . . . . . . . . . . . . ...

53

Diagnosis Procedure . . . . . . . . . . . ..

53

Component Inspection . . . . . . . . . . ....

54

B257B, B257C AMBIENT SENSOR . . . . .

56

DTC Logic . . . . . . . . . . . . . . . ...

56

Diagnosis Procedure . . . . . . . . . . . ..

56

Component Inspection . . . . . . . . . . ....

57

B2581, B2582 INTAKE SENSOR . . . . . ..

59

DTC Logic . . . . . . . . . . . . . . . ...

59

Diagnosis Procedure . . . . . . . . . . . ..

59

Component Inspection . . . . . . . . . . ....

60

B2630, B2631 SUNLOAD SENSOR . . . . .

62

DTC Logic . . . . . . . . . . . . . . . ...

62

Diagnosis Procedure . . . . . . . . . . . ..

62

Component Inspection . . . . . . . . . . .

63

B27A0, B27A1 INTAKE DOOR MOTOR . . ..

65

DTC Logic . . . . . . . . . . . . . . . ...

65

Diagnosis Procedure . . . . . . . . . . . ...

65

Component Inspection (PBR) . . . . . . . . .

67

Component Inspection (Motor) . . . . . . . ...

67

B27A2, B27A3, B27A4, B27A5 AIR MIX
DOOR MOTOR . . . . . . . . . . . . ..

69

DTC Logic . . . . . . . . . . . . . . . ...

69

Diagnosis Procedure . . . . . . . . . . . ...

69

Component Inspection . . . . . . . . . . .

70

B27A6, B27A7, B27A8, B27A9 MODE DOOR
MOTOR . . . . . . . . . . . . . . . ..

71

DTC Logic . . . . . . . . . . . . . . . ...

71

Diagnosis Procedure . . . . . . . . . . . ...

71

Component Inspection . . . . . . . . . . .

72

POWER SUPPLY AND GROUND CIRCUIT . .

73

A/C AUTO AMP. . . . . . . . . . . . . . .

73

A/C AUTO AMP. : Diagnosis Procedure . . . . .

73

A/C ON SIGNAL . . . . . . . . . . . .

75

Component Function Check . . . . . . . . ...

75

Diagnosis Procedure . . . . . . . . . . . ...

75

BLOWER FAN ON SIGNAL . . . . . . . ..

77

Component Function Check . . . . . . . . ...

77

Diagnosis Procedure . . . . . . . . . . . ...

77

BLOWER MOTOR . . . . . . . . . . . .

79

Diagnosis Procedure . . . . . . . . . . . ...

79

Component Inspection (Blower Motor) . . . . ...

81

Component Inspection (Blower Relay) . . . . ...

82

MAGNET CLUTCH . . . . . . . . . . .

83

Component Function Check . . . . . . . . ...

83

Diagnosis Procedure . . . . . . . . . . . ...

83

SYMPTOM DIAGNOSIS . . . . . . .

84

AUTOMATIC AIR CONDITIONER SYSTEM .

84

Symptom Table . . . . . . . . . . . . . ...

84

INSUFFICIENT COOLING . . . . . . . . .

86

Description . . . . . . . . . . . . . . . ..

86

Diagnosis Procedure . . . . . . . . . . . ...

86

INSUFFICIENT HEATING . . . . . . . . .

88

Description . . . . . . . . . . . . . . . ..

88

Diagnosis Procedure . . . . . . . . . . . ...

88

COMPRESSOR DOSE DOT OPERATE . . ...

89

Description . . . . . . . . . . . . . . . ..

89

Diagnosis Procedure . . . . . . . . . . . ...

89

REMOVAL AND INSTALLATION . . . ..

90

CONTROLLER . . . . . . . . . . . . ..

90

HAC-3

C

D

E

F

G

H

J

K

L

M

A

B

HAC

N

O

P

Removal and Installation . . . . . . . . . . .

90

A/C AUTO AMP. . . . . . . . . . . . . .

91

Removal and Installation . . . . . . . . . . .

91

AMBIENT SENSOR . . . . . . . . . . ...

92

Removal and Installation . . . . . . . . . . .

92

IN-VEHICLE SENSOR . . . . . . . . . ...

93

Removal and Installation . . . . . . . . . . .

93

SUNLOAD SENSOR . . . . . . . . . . ..

94

Removal and Installation . . . . . . . . . . .

94

INTAKE SENSOR . . . . . . . . . . . ..

95

Exploded View . . . . . . . . . . . . . .

95

Removal and Installation . . . . . . . . . . .

95

REFRIGERANT PRESSURE SENSOR . . . .

96

Exploded View . . . . . . . . . . . . . .

96

Removal and Installation . . . . . . . . . . .

96

POWER TRANSISTOR . . . . . . . . . ..

97

Exploded View . . . . . . . . . . . . . .

97

Removal and Installation . . . . . . . . . . .

97

DOOR MOTOR . . . . . . . . . . . . ...

98

Exploded View . . . . . . . . . . . . . .

98

INTAKE DOOR MOTOR . . . . . . . . . . .

99

INTAKE DOOR MOTOR : Removal and Installa-
tion . . . . . . . . . . . . . . . . . . ..

99

MODE DOOR MOTOR . . . . . . . . . . . ..

99

MODE DOOR MOTOR : Removal and Installation

..

100

AIR MIX DOOR MOTOR . . . . . . . . . . .

100

AIR MIX DOOR MOTOR : Removal and Installa-
tion . . . . . . . . . . . . . . . . . .

100

TYPE 2

HOW TO USE THIS MANUAL . . . . ...

101

APPLICATION NOTICE . . . . . . . . ...

101

Information . . . . . . . . . . . . . . .

101

PRECAUTION . . . . . . . . . . .

102

PRECAUTIONS . . . . . . . . . . . .

102

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . ...

102

SYSTEM DESCRIPTION . . . . . . ...

103

COMPONENT PARTS . . . . . . . . . .

103

AUTOMATIC AIR CONDITIONING SYSTEM . . .

103

AUTOMATIC AIR CONDITIONING SYSTEM :
Component Parts Location . . . . . . . . .

103

AUTOMATIC AIR CONDITIONING SYSTEM :
Component Description . . . . . . . . . . .

104

PTC HEATER CONTROL SYSTEM . . . . . .

104

PTC HEATER CONTROL SYSTEM : Component
Parts Location . . . . . . . . . . . . . .

105

PTC HEATER CONTROL SYSTEM : Component
Description . . . . . . . . . . . . . . . .

105

A/C UNIT ASSEMBLY . . . . . . . . . . . .

106

A/C UNIT ASSEMBLY : Aspirator . . . . . . .

106

A/C UNIT ASSEMBLY : Intake Sensor . . . . ..

106

A/C UNIT ASSEMBLY : Air Mix Door Motor . . ..

106

A/C UNIT ASSEMBLY : Mode Door Motor . . .

106

A/C UNIT ASSEMBLY : Intake Door Motor . . ...

106

A/C UNIT ASSEMBLY : Blower Motor . . . . ...

106

A/C UNIT ASSEMBLY : Fan Control Amp. . . .

107

A/C UNIT ASSEMBLY : PTC Heater . . . . . .

107

Multi Display Unit . . . . . . . . . . . . ...

107

A/C Auto Amp. . . . . . . . . . . . . . ...

107

BCM . . . . . . . . . . . . . . . . . ...

107

ECM . . . . . . . . . . . . . . . . . ...

107

IPDM E/R . . . . . . . . . . . . . . . ...

107

Ambient Sensor . . . . . . . . . . . . . .

108

In-vehicle Sensor . . . . . . . . . . . . ...

108

Sunload Sensor . . . . . . . . . . . . . .

108

Refrigerant Pressure Sensor . . . . . . . . .

108

Magnet Clutch . . . . . . . . . . . . . ...

108

SYSTEM . . . . . . . . . . . . . . ..

109

AUTOMATIC AIR CONDITIONING SYSTEM . . .

109

AUTOMATIC AIR CONDITIONING SYSTEM :
System Diagram . . . . . . . . . . . . .

109

AUTOMATIC AIR CONDITIONING SYSTEM :
System Description . . . . . . . . . . . .

109

AUTOMATIC AIR CONDITIONING SYSTEM :
Temperature Control . . . . . . . . . . . .

111

AUTOMATIC AIR CONDITIONING SYSTEM : Air
Outlet Control . . . . . . . . . . . . . .

111

AUTOMATIC AIR CONDITIONING SYSTEM : Air
Flow Control . . . . . . . . . . . . . . ..

111

AUTOMATIC AIR CONDITIONING SYSTEM : Air
Inlet Control . . . . . . . . . . . . . . ...

112

AUTOMATIC AIR CONDITIONING SYSTEM :
Compressor Control . . . . . . . . . . . ..

112

AUTOMATIC AIR CONDITIONING SYSTEM :
Door Control . . . . . . . . . . . . . . ..

114

AUTOMATIC AIR CONDITIONING SYSTEM :
ECO Mode Control . . . . . . . . . . . .

116

AUTOMATIC AIR CONDITIONING SYSTEM :
Fail-safe . . . . . . . . . . . . . . . . .

116

PTC HEATER CONTROL SYSTEM . . . . . .

117

PTC HEATER CONTROL SYSTEM : System Di-
agram . . . . . . . . . . . . . . . . .

117

PTC HEATER CONTROL SYSTEM : System De-
scription . . . . . . . . . . . . . . . . .

117

OPERATION . . . . . . . . . . . . ...

118

Switch Name and Function . . . . . . . . .

118

DIAGNOSIS SYSTEM (A/C AUTO AMP.) . ..

121

HAC-4

Description . . . . . . . . . . . . . . . .

121

CONSULT-III Function . . . . . . . . . . ..

121

DIAGNOSIS SYSTEM (BCM) (WITH INTELLI-
GENT KEY SYSTEM) . . . . . . . . . ..

123

COMMON ITEM . . . . . . . . . . . . . ...

123

COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ...

123

AIR CONDITIONER . . . . . . . . . . . . .

124

AIR CONDITIONER : CONSULT-III Function
(BCM - AIR CONDITIONER) (Automatic A/C 2WD
Models) . . . . . . . . . . . . . . . . ..

124

DIAGNOSIS SYSTEM (BCM) (WITHOUT IN-
TELLIGENT KEY SYSTEM) . . . . . . .

125

COMMON ITEM . . . . . . . . . . . . . ...

125

COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ...

125

AIR CONDITIONER . . . . . . . . . . . . .

125

AIR CONDITIONER : CONSULT-III Function
(BCM - AIR CONDITIONER) (Automatic A/C 2WD
Models) . . . . . . . . . . . . . . . . ..

126

ECU DIAGNOSIS INFORMATION . . . .

127

A/C AUTO AMP. . . . . . . . . . . . ..

127

Reference Value . . . . . . . . . . . . .

127

Fail-safe . . . . . . . . . . . . . . . . .

129

DTC Index . . . . . . . . . . . . . . . .

130

MULTI DISPLAY UNIT, BCM, ECM, IPDM E/R

.

131

List of ECU Reference . . . . . . . . . . ...

131

WIRING DIAGRAM . . . . . . . . .

132

AUTOMATIC AIR CONDITIONING SYSTEM .

132

Wiring Diagram . . . . . . . . . . . . . ..

132

BASIC INSPECTION . . . . . . . . ..

135

DIAGNOSIS AND REPAIR WORK FLOW . ..

135

Work Flow . . . . . . . . . . . . . . . ..

135

OPERATION INSPECTION . . . . . . . .

137

Work Procedure . . . . . . . . . . . . . .

137

SYSTEM SETTING . . . . . . . . . . ..

139

Temperature Setting Trimmer . . . . . . . ...

139

Inlet Port Memory Function (REC) . . . . . .

139

Inlet Port Memory Function (FRE) . . . . . . .

140

DTC/CIRCUIT DIAGNOSIS . . . . . .

141

U1000 CAN COMM CIRCUIT . . . . . . ..

141

Description . . . . . . . . . . . . . . . .

141

DTC Logic . . . . . . . . . . . . . . . ..

141

Diagnosis Procedure . . . . . . . . . . . .

141

U1010 CONTROL UNIT (CAN) . . . . . .

142

Description . . . . . . . . . . . . . . .

142

DTC Logic . . . . . . . . . . . . . . . .

142

Diagnosis Procedure . . . . . . . . . . . .

142

B2578, B2579 IN-VEHICLE SENSOR . . . .

143

DTC Logic . . . . . . . . . . . . . . . .

143

Diagnosis Procedure . . . . . . . . . . . .

143

Component Inspection . . . . . . . . . . ..

144

B257B, B257C AMBIENT SENSOR . . . .

146

DTC Logic . . . . . . . . . . . . . . . .

146

Diagnosis Procedure . . . . . . . . . . . .

146

Component Inspection . . . . . . . . . . ..

147

B2581, B2582 INTAKE SENSOR . . . . .

149

DTC Logic . . . . . . . . . . . . . . . .

149

Diagnosis Procedure . . . . . . . . . . . .

149

Component Inspection . . . . . . . . . . ..

150

B2630, B2631 SUNLOAD SENSOR . . . .

152

DTC Logic . . . . . . . . . . . . . . . .

152

Diagnosis Procedure . . . . . . . . . . . .

152

Component Inspection . . . . . . . . . . ..

153

B2632, B2633 AIR MIX DOOR MOTOR PBR ..

155

DTC Logic . . . . . . . . . . . . . . . .

155

Diagnosis Procedure . . . . . . . . . . . .

155

B2636, B2637, B2638, B2639, B2654, B2655
MODE DOOR MOTOR . . . . . . . . . .

157

DTC Logic . . . . . . . . . . . . . . . .

157

Diagnosis Procedure . . . . . . . . . . . .

157

B263D, B263E, B263F INTAKE DOOR MO-
TOR . . . . . . . . . . . . . . . . ...

159

DTC Logic . . . . . . . . . . . . . . . .

159

Diagnosis Procedure . . . . . . . . . . . .

159

B27B0 A/C AUTO AMP. . . . . . . . . ...

161

DTC Logic . . . . . . . . . . . . . . . .

161

Diagnosis Procedure . . . . . . . . . . . .

161

POWER SUPPLY AND GROUND CIRCUIT .

162

A/C AUTO AMP. . . . . . . . . . . . . . ..

162

A/C AUTO AMP. : Diagnosis Procedure . . . ...

162

DOOR MOTOR . . . . . . . . . . . . .

164

Diagnosis Procedure . . . . . . . . . . . .

164

A/C ON SIGNAL . . . . . . . . . . . ...

166

Component Function Check . . . . . . . . .

166

Diagnosis Procedure . . . . . . . . . . . .

166

BLOWER FAN ON SIGNAL . . . . . . . .

168

Component Function Check . . . . . . . . .

168

Diagnosis Procedure . . . . . . . . . . . .

168

BLOWER MOTOR . . . . . . . . . . .

170

Diagnosis Procedure . . . . . . . . . . . .

170

Component Inspection (Blower Motor) . . . . .

173

HAC-5

C

D

E

F

G

H

J

K

L

M

A

B

HAC

N

O

P

Component Inspection (Blower Relay) . . . . ..

173

Component Inspection (Fan Control Amp.) . . ...

173

MAGNET CLUTCH . . . . . . . . . . ...

175

Component Function Check . . . . . . . . ..

175

Diagnosis Procedure . . . . . . . . . . . .

175

PTC HEATER . . . . . . . . . . . . ...

176

Component Function Check . . . . . . . . ..

176

Diagnosis Procedure . . . . . . . . . . . .

176

Component Inspection (PTC Relay) . . . . . .

177

Component Inspection (PTC Heater) . . . . .

178

SYMPTOM DIAGNOSIS . . . . . . .

179

AUTOMATIC AIR CONDITIONER SYSTEM ...

179

Symptom Table . . . . . . . . . . . . . .

179

INSUFFICIENT COOLING . . . . . . . ...

181

Description . . . . . . . . . . . . . . .

181

Diagnosis Procedure . . . . . . . . . . . .

181

INSUFFICIENT HEATING . . . . . . . .

183

Description . . . . . . . . . . . . . . .

183

Diagnosis Procedure . . . . . . . . . . . .

183

COMPRESSOR DOSE DOT OPERATE . . ..

185

Description . . . . . . . . . . . . . . .

185

Diagnosis Procedure . . . . . . . . . . . .

185

REMOVAL AND INSTALLATION . . . .

187

CONTROLLER . . . . . . . . . . . . .

187

Removal and Installation . . . . . . . . . ...

187

A/C AUTO AMP. . . . . . . . . . . . ...

188

Removal and Installation . . . . . . . . . ...

188

AMBIENT SENSOR . . . . . . . . . . .

189

Removal and Installation . . . . . . . . . ...

189

IN-VEHICLE SENSOR . . . . . . . . . .

190

Removal and Installation . . . . . . . . . ...

190

SUNLOAD SENSOR . . . . . . . . . .

191

Removal and Installation . . . . . . . . . ...

191

INTAKE SENSOR . . . . . . . . . . .

192

Exploded View . . . . . . . . . . . . . ..

192

Removal and Installation . . . . . . . . . ...

192

REFRIGERANT PRESSURE SENSOR . . ...

193

Exploded View . . . . . . . . . . . . . ..

193

Removal and Installation . . . . . . . . . ...

193

FAN CONTROL AMPLIFIER . . . . . . ...

194

Exploded View . . . . . . . . . . . . . ..

194

Removal and Installation . . . . . . . . . ...

194

DOOR MOTOR . . . . . . . . . . . . .

195

Exploded View . . . . . . . . . . . . . ..

195

INTAKE DOOR MOTOR . . . . . . . . . . ..

196

INTAKE DOOR MOTOR : Removal and Installa-
tion . . . . . . . . . . . . . . . . . . .

196

MODE DOOR MOTOR . . . . . . . . . . . .

196

MODE DOOR MOTOR : Removal and Installation ..

197

AIR MIX DOOR MOTOR . . . . . . . . . . ..

197

AIR MIX DOOR MOTOR : Removal and Installa-
tion . . . . . . . . . . . . . . . . . . .

197

TYPE 3

HOW TO USE THIS MANUAL . . . . ..

198

APPLICATION NOTICE . . . . . . . . ..

198

Information . . . . . . . . . . . . . . . .

198

PRECAUTION . . . . . . . . . . .

199

PRECAUTIONS . . . . . . . . . . . ...

199

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . ...

199

SYSTEM DESCRIPTION . . . . . . ...

200

COMPONENT PARTS . . . . . . . . .

200

Component Part Location . . . . . . . . . ..

200

Component Description . . . . . . . . . . .

201

A/C UNIT ASSEMBLY . . . . . . . . . . . .

201

A/C UNIT ASSEMBLY : Thermo Control Amp. . .

201

A/C UNIT ASSEMBLY : Blower Motor . . . . ...

201

A/C UNIT ASSEMBLY : Blower Fan Resistor . ...

202

A/C Control . . . . . . . . . . . . . . .

202

BCM . . . . . . . . . . . . . . . . . ...

202

ECM . . . . . . . . . . . . . . . . . ...

202

IPDM E/R . . . . . . . . . . . . . . . ...

202

Refrigerant Pressure Sensor . . . . . . . . .

202

Magnet Clutch . . . . . . . . . . . . . ...

202

SYSTEM . . . . . . . . . . . . . . ..

203

System Diagram . . . . . . . . . . . . .

203

System Description . . . . . . . . . . . .

203

Compressor Control . . . . . . . . . . . ..

203

Door Control . . . . . . . . . . . . . . ..

204

OPERATION . . . . . . . . . . . . ...

207

Switch Name and Function . . . . . . . . .

207

DIAGNOSIS SYSTEM (BCM) (WITH INTELLI-
GENT KEY SYSTEM) . . . . . . . . . .

208

Description . . . . . . . . . . . . . . . .

208

COMMON ITEM . . . . . . . . . . . . . ...

208

COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ...

208

AIR CONDITIONER . . . . . . . . . . . . .

210

AIR CONDITIONER : CONSULT-III Function
(BCM - AIR CONDITIONER) (Manual A/C 4WD
Models) . . . . . . . . . . . . . . . . ..

210

HAC-6

DIAGNOSIS SYSTEM (BCM) (WITHOUT IN-
TELLIGENT KEY SYSTEM) . . . . . . .

212

Description . . . . . . . . . . . . . . . .

212

COMMON ITEM . . . . . . . . . . . . . ...

212

COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ...

212

AIR CONDITIONER . . . . . . . . . . . . .

213

AIR CONDITIONER : CONSULT-III Function
(BCM - AIR CONDITIONER) (Manual A/C 4WD
Models) . . . . . . . . . . . . . . . . ..

213

ECU DIAGNOSIS INFORMATION . . . .

214

BCM, ECM, IPDM E/R . . . . . . . . . .

214

List of ECU Reference . . . . . . . . . . ...

214

WIRING DIAGRAM . . . . . . . . .

215

MANUAL AIR CONDITIONING SYSTEM . ...

215

Wiring Diagram . . . . . . . . . . . . . ..

215

BASIC INSPECTION . . . . . . . . ..

216

DIAGNOSIS AND REPAIR WORKFLOW . ...

216

Work Flow . . . . . . . . . . . . . . . ..

216

OPERATION INSPECTION . . . . . . . .

218

Work Procedure . . . . . . . . . . . . . .

218

DTC/CIRCUIT DIAGNOSIS . . . . . .

220

A/C SWITCH . . . . . . . . . . . . .

220

Component Function Check . . . . . . . . ..

220

Diagnosis Procedure . . . . . . . . . . . .

220

BLOWER FAN ON SIGNAL . . . . . . .

222

Component Function Check . . . . . . . . ..

222

Diagnosis Procedure . . . . . . . . . . . .

222

THERMO CONTROL AMPLIFIER . . . . ...

224

Component Function Check . . . . . . . . ..

224

Diagnosis Procedure . . . . . . . . . . . .

224

A/C INDICATOR . . . . . . . . . . . ..

226

Diagnosis Procedure . . . . . . . . . . . .

226

BLOWER MOTOR . . . . . . . . . . ...

228

Diagnosis Procedure . . . . . . . . . . . .

228

Component Inspection (Blower Motor) . . . . ..

230

Component Inspection (Blower Relay) . . . . ..

230

Component Inspection (Blower Fan Resistor) . ...

230

Component Inspection (Fan Switch) . . . . . .

231

MAGNET CLUTCH . . . . . . . . . . ..

232

Component Function Check . . . . . . . . ..

232

Diagnosis Procedure . . . . . . . . . . . .

232

SYMPTOM DIAGNOSIS . . . . . . .

233

MANUAL AIR CONDITIONING SYSTEM . ...

233

Symptom Table . . . . . . . . . . . . . .

233

INSUFFICIENT COOLING . . . . . . . .

235

Description . . . . . . . . . . . . . . .

235

Diagnosis Procedure . . . . . . . . . . . .

235

INSUFFICIENT HEATING . . . . . . . .

236

Description . . . . . . . . . . . . . . .

236

Diagnosis Procedure . . . . . . . . . . . .

236

COMPRESSOR DOSE DOT OPERATE . . ..

237

Description . . . . . . . . . . . . . . .

237

Diagnosis Procedure . . . . . . . . . . . .

237

REMOVAL AND INSTALLATION . . . .

239

A/C CONTROL . . . . . . . . . . . . .

239

Exploded View . . . . . . . . . . . . . ..

239

Removal and Installation . . . . . . . . . ...

239

THERMO CONTROL AMPLIFIER . . . . ...

240

Removal and Installation . . . . . . . . . ...

240

REFRIGERANT PRESSURE SENSOR . . ...

241

Exploded View . . . . . . . . . . . . . ..

241

Removal and Installation . . . . . . . . . ...

241

BLOWER FAN RESISTOR . . . . . . . ..

242

Exploded View . . . . . . . . . . . . . ..

242

Removal and Installation . . . . . . . . . ...

242

DOOR CABLE . . . . . . . . . . . . ..

243

Exploded View . . . . . . . . . . . . . ..

243

INTAKE DOOR CABLE . . . . . . . . . . ..

244

INTAKE DOOR CABLE : Removal and Installation

.

244

MODE DOOR CABLE . . . . . . . . . . . .

244

MODE DOOR CABLE : Removal and Installation .

245

AIR MIX DOOR CABLE . . . . . . . . . . ..

245

AIR MIX DOOR CABLE : Removal and Installation

.

245

TYPE 4

HOW TO USE THIS MANUAL . . . . ..

246

APPLICATION NOTICE . . . . . . . . ...

246

Information . . . . . . . . . . . . . . .

246

PRECAUTION . . . . . . . . . . ...

247

PRECAUTIONS . . . . . . . . . . . .

247

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . ...

247

SYSTEM DESCRIPTION . . . . . . ..

248

COMPONENT PARTS . . . . . . . . . ..

248

MANUAL AIR CONDITIONING SYSTEM . . . ...

248

MANUAL AIR CONDITIONING SYSTEM : Com-
ponent Part Location . . . . . . . . . . . .

248

HAC-7

C

D

E

F

G

H

J

K

L

M

A

B

HAC

N

O

P

MANUAL AIR CONDITIONING SYSTEM : Com-
ponent Description . . . . . . . . . . . .

249

PTC HEATER CONTROL SYSTEM . . . . . .

249

PTC HEATER CONTROL SYSTEM : Component
Parts Location . . . . . . . . . . . . . ...

249

PTC HEATER CONTROL SYSTEM : Component
Description . . . . . . . . . . . . . . .

250

A/C UNIT ASSEMBLY . . . . . . . . . . . .

250

A/C UNIT ASSEMBLY : Thermo Control Amp. . .

250

A/C UNIT ASSEMBLY : Blower Motor . . . . ..

250

A/C UNIT ASSEMBLY : Blower Fan Resistor . ...

251

A/C UNIT ASSEMBLY : PTC Heater Control Unit

..

251

A/C UNIT ASSEMBLY : PTC Heater . . . . .

251

A/C Control . . . . . . . . . . . . . . .

251

BCM . . . . . . . . . . . . . . . . . ..

251

ECM . . . . . . . . . . . . . . . . . ..

251

IPDM E/R . . . . . . . . . . . . . . . ..

251

Ambient Sensor . . . . . . . . . . . . . .

251

Refrigerant Pressure Sensor . . . . . . . . .

251

Magnet Clutch . . . . . . . . . . . . . ...

252

SYSTEM . . . . . . . . . . . . . . ...

253

MANUAL AIR CONDITIONING SYSTEM . . . ...

253

MANUAL AIR CONDITIONING SYSTEM : Sys-
tem Diagram . . . . . . . . . . . . . . ..

253

MANUAL AIR CONDITIONING SYSTEM : Sys-
tem Description . . . . . . . . . . . . . .

253

MANUAL AIR CONDITIONING SYSTEM : Com-
pressor Control . . . . . . . . . . . . . ..

253

MANUAL AIR CONDITIONING SYSTEM : Door
Control . . . . . . . . . . . . . . . . ...

255

PTC HEATER CONTROL SYSTEM . . . . . .

256

PTC HEATER CONTROL SYSTEM : System Di-
agram . . . . . . . . . . . . . . . . .

257

PTC HEATER CONTROL SYSTEM : System De-
scription . . . . . . . . . . . . . . . . .

257

OPERATION . . . . . . . . . . . . . .

258

Switch Name and Function . . . . . . . . ...

258

DIAGNOSIS SYSTEM (PTC HEATER CON-
TROL UNIT) . . . . . . . . . . . . . ..

259

CONSULT-III Function . . . . . . . . . . ..

259

DIAGNOSIS SYSTEM (BCM) (WITH INTELLI-
GENT KEY SYSTEM) . . . . . . . . . ...

260

Description . . . . . . . . . . . . . . .

260

COMMON ITEM . . . . . . . . . . . . . ...

260

COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ...

260

AIR CONDITIONER . . . . . . . . . . . . .

262

AIR CONDITIONER : CONSULT-III Function
(BCM - AIR CONDITIONER) (Manual A/C 2WD
Models) . . . . . . . . . . . . . . . . .

262

DIAGNOSIS SYSTEM (BCM) (WITHOUT IN-
TELLIGENT KEY SYSTEM) . . . . . . ...

264

Description . . . . . . . . . . . . . . . .

264

COMMON ITEM . . . . . . . . . . . . . ...

264

COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ...

264

AIR CONDITIONER . . . . . . . . . . . . .

265

AIR CONDITIONER : CONSULT-III Function
(BCM - AIR CONDITIONER) (Manual A/C 2WD
Models) . . . . . . . . . . . . . . . . ..

265

ECU DIAGNOSIS INFORMATION . . .

266

PTC HEATER CONTROL UNIT . . . . . ..

266

Reference Value . . . . . . . . . . . . .

266

DTC Index . . . . . . . . . . . . . . . .

267

BCM, ECM, IPDM E/R . . . . . . . . . .

268

List of ECU Reference . . . . . . . . . . ...

268

WIRING DIAGRAM . . . . . . . . .

269

MANUAL AIR CONDITIONING SYSTEM . ...

269

Wiring Diagram . . . . . . . . . . . . . ..

269

BASIC INSPECTION . . . . . . . . .

271

DIAGNOSIS AND REPAIR WORKFLOW . ..

271

Work Flow . . . . . . . . . . . . . . . ..

271

OPERATION INSPECTION . . . . . . .

273

Work Procedure . . . . . . . . . . . . . .

273

DTC/CIRCUIT DIAGNOSIS . . . . . ...

275

U1000 CAN COMM CIRCUIT . . . . . . .

275

Description . . . . . . . . . . . . . . . .

275

DTC Logic . . . . . . . . . . . . . . . ..

275

Diagnosis Procedure . . . . . . . . . . . .

275

U1010 CONTROL UNIT (CAN) . . . . . ...

276

Description . . . . . . . . . . . . . . . .

276

DTC Logic . . . . . . . . . . . . . . . ..

276

Diagnosis Procedure . . . . . . . . . . . .

276

B257B, B257C AMBIENT SENSOR . . . ...

277

DTC Logic . . . . . . . . . . . . . . . ..

277

Diagnosis Procedure . . . . . . . . . . . .

277

Component Inspection . . . . . . . . . . ...

278

POWER SUPPLY AND GROUND CIRCUIT ..

280

PTC HEATER CONTROL UNIT . . . . . . . ..

280

PTC HEATER CONTROL UNIT : Diagnosis Pro-
cedure . . . . . . . . . . . . . . . . .

280

A/C SWITCH . . . . . . . . . . . . ...

281

Component Function Check . . . . . . . . ..

281

Diagnosis Procedure . . . . . . . . . . . .

281

BLOWER FAN ON SIGNAL . . . . . . ...

283

HAC-8

Component Function Check . . . . . . . . ..

283

Diagnosis Procedure . . . . . . . . . . . .

283

THERMO CONTROL AMPLIFIER . . . . ...

285

Component Function Check . . . . . . . . ..

285

Diagnosis Procedure . . . . . . . . . . . .

285

A/C INDICATOR . . . . . . . . . . . ..

287

Diagnosis Procedure . . . . . . . . . . . .

287

BLOWER MOTOR . . . . . . . . . . ...

289

Diagnosis Procedure . . . . . . . . . . . .

289

Component Inspection (Blower Motor) . . . . ..

291

Component Inspection (Blower Relay) . . . . ..

291

Component Inspection (Blower Fan Resistor) . ...

291

Component Inspection (Fan Switch) . . . . . .

292

MAGNET CLUTCH . . . . . . . . . . ..

293

Component Function Check . . . . . . . . ..

293

Diagnosis Procedure . . . . . . . . . . . .

293

PTC HEATER . . . . . . . . . . . . ..

294

Component Function Check . . . . . . . . ..

294

Diagnosis Procedure . . . . . . . . . . . .

294

Component Inspection (PTC Relay) . . . . . ..

295

Component Inspection (PTC Heater) . . . . .

296

SYMPTOM DIAGNOSIS . . . . . . .

297

MANUAL AIR CONDITIONER SYSTEM . . .

297

Symptom Table . . . . . . . . . . . . . .

297

INSUFFICIENT COOLING . . . . . . . ...

299

Description . . . . . . . . . . . . . . . .

299

Diagnosis Procedure . . . . . . . . . . . .

299

INSUFFICIENT HEATING . . . . . . . ...

300

Description . . . . . . . . . . . . . . . .

300

Diagnosis Procedure . . . . . . . . . . . .

300

COMPRESSOR DOSE DOT OPERATE . . .

302

Description . . . . . . . . . . . . . . . .

302

Diagnosis Procedure . . . . . . . . . . . .

302

REMOVAL AND INSTALLATION . . . ..

304

A/C CONTROL . . . . . . . . . . . .

304

Exploded View . . . . . . . . . . . . . ...

304

Removal and Installation . . . . . . . . . ...

304

THERMO CONTROL AMPLIFIER . . . . ...

305

Removal and Installation . . . . . . . . . ...

305

REFRIGERANT PRESSURE SENSOR . . ..

306

Exploded View . . . . . . . . . . . . . ...

306

Removal and Installation . . . . . . . . . ...

306

BLOWER FAN RESISTOR . . . . . . . ..

307

Exploded View . . . . . . . . . . . . . ...

307

Removal and Installation . . . . . . . . . ...

307

DOOR CABLE . . . . . . . . . . . . .

308

Exploded View . . . . . . . . . . . . . ...

308

INTAKE DOOR CABLE . . . . . . . . . . ..

309

INTAKE DOOR CABLE : Removal and Installation

.

309

MODE DOOR CABLE . . . . . . . . . . . .

309

MODE DOOR CABLE : Removal and Installation .

310

AIR MIX DOOR CABLE . . . . . . . . . . ..

310

AIR MIX DOOR CABLE : Removal and Installation

.

310

TYPE 5

HOW TO USE THIS MANUAL . . . . ..

311

APPLICATION NOTICE . . . . . . . . ...

311

Information . . . . . . . . . . . . . . .

311

PRECAUTION . . . . . . . . . . ...

312

PRECAUTIONS . . . . . . . . . . . .

312

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . ...

312

SYSTEM DESCRIPTION . . . . . . ..

313

COMPONENT PARTS . . . . . . . . . ..

313

Component Part Location . . . . . . . . . .

313

Component Description . . . . . . . . . .

313

HEATER AND VENTILATION UNIT ASSEMBLY ..

313

HEATER AND VENTILATION UNIT ASSEMBLY :
Blower Motor . . . . . . . . . . . . . . .

314

HEATER AND VENTILATION UNIT ASSEMBLY :
Blower Fan Resistor . . . . . . . . . . . ..

314

Heater Control . . . . . . . . . . . . . ...

314

SYSTEM . . . . . . . . . . . . . . ...

315

System Description . . . . . . . . . . . ...

315

Door Control . . . . . . . . . . . . . . ..

315

OPERATION . . . . . . . . . . . . . .

317

Switch Name and Function . . . . . . . . ...

317

DIAGNOSIS SYSTEM (BCM) . . . . . . ...

318

COMMON ITEM . . . . . . . . . . . . . ...

318

COMMON ITEM : CONSULT-III Function (BCM -
COMMON ITEM) . . . . . . . . . . . . ..

318

AIR CONDITIONER . . . . . . . . . . . . .

318

AIR CONDITIONER : CONSULT-III Function
(BCM - AIR CONDITIONER) (Heater and Ventila-
tion) . . . . . . . . . . . . . . . . . ...

319

ECU DIAGNOSIS INFORMATION . . .

320

BCM . . . . . . . . . . . . . . . . ..

320

List of ECU Reference . . . . . . . . . . ..

320

WIRING DIAGRAM . . . . . . . . ...

321

MANUAL HEATER SYSTEM . . . . . . ...

321

HAC-9

C

D

E

F

G

H

J

K

L

M

A

B

HAC

N

O

P

Wiring Diagram . . . . . . . . . . . . . .

321

BASIC INSPECTION . . . . . . . . .

322

DIAGNOSIS AND REPAIR WORKFLOW . ...

322

Work Flow . . . . . . . . . . . . . . . .

322

OPERATION INSPECTION . . . . . . . ..

324

Work Procedure . . . . . . . . . . . . .

324

DTC/CIRCUIT DIAGNOSIS . . . . . ...

325

BLOWER MOTOR . . . . . . . . . . .

325

Diagnosis Procedure . . . . . . . . . . . .

325

Component Inspection (Blower Motor) . . . . ..

327

Component Inspection (Blower Relay) . . . . ..

327

Component Inspection (Blower Fan Resistor) . ..

327

Component Inspection (Fan Switch) . . . . . .

328

SYMPTOM DIAGNOSIS . . . . . . .

329

MANUAL HEATER SYSTEM . . . . . . ...

329

Symptom Table . . . . . . . . . . . . . .

329

INSUFFICIENT HEATING . . . . . . . .

330

Description . . . . . . . . . . . . . . .

330

Diagnosis Procedure . . . . . . . . . . . .

330

REMOVAL AND INSTALLATION . . . .

331

HEATER CONTROL . . . . . . . . . ...

331

Exploded View . . . . . . . . . . . . . ...

331

Removal and Installation . . . . . . . . . ...

331

BLOWER FAN RESISTOR . . . . . . . .

332

Exploded View . . . . . . . . . . . . . ...

332

Removal and Installation . . . . . . . . . ...

332

DOOR CABLE . . . . . . . . . . . . .

333

Exploded View . . . . . . . . . . . . . ...

333

INTAKE DOOR CABLE . . . . . . . . . . ...

334

INTAKE DOOR CABLE : Removal and Installation

..

334

MODE DOOR CABLE . . . . . . . . . . . ..

334

MODE DOOR CABLE : Removal and Installation

..

335

AIR MIX DOOR CABLE . . . . . . . . . . ...

335

AIR MIX DOOR CABLE : Removal and Installation

..

335

HAC-10

< HOW TO USE THIS MANUAL >

[TYPE 1]

APPLICATION NOTICE

HOW TO USE THIS MANUAL

APPLICATION NOTICE

Information

INFOID:0000000006561986

Check the vehicle type to use the service information in this section.

Destination

Service information

Automatic air conditioning (4WD models)

“TYPE 1”

Automatic air conditioning (2WD models)

“TYPE 2”

Manual air conditioning (4WD models)

“TYPE 3”

Manual air conditioning (2WD models)

“TYPE 4”

Manual heater

“TYPE 5”

PRECAUTIONS

HAC-11

< PRECAUTION >

[TYPE 1]

C

D

E

F

G

H

J

K

L

M

A

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PRECAUTION

PRECAUTIONS

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"

INFOID:0000000006626859

The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.

The vehicle may be equipped with a passenger air bag deactivation switch. Because no rear seat exists where
a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is
enabled and could inflate for certain types of collision. When the switch is turned to the OFF position, the pas-
senger air bag is disabled and will not inflate. A passenger air bag OFF indicator on the instrument panel lights
up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected
by the passenger air bag deactivation switch.

WARNING:

• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in

the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.

• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal

injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.

• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this

Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.

• The vehicle may be equipped with a passenger air bag deactivation switch which can be operated by

the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled and
will not inflate. When the passenger air bag is switched ON, the passenger air bag is enabled and
could inflate for certain types of collision. After SRS maintenance or repair, make sure the passenger
air bag deactivation switch is in the same position (ON or OFF) as when the vehicle arrived for ser-
vice.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNING:

• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the

ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.

• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the

battery, and wait at least 3 minutes before performing any service.

HAC-12

< SYSTEM DESCRIPTION >

[TYPE 1]

COMPONENT PARTS

SYSTEM DESCRIPTION

COMPONENT PARTS

Component Parts Location

INFOID:0000000006545783

JMIIA1048ZZ

COMPONENT PARTS

HAC-13

< SYSTEM DESCRIPTION >

[TYPE 1]

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E

F

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Component Description

INFOID:0000000006545784

A/C UNIT ASSEMBLY

1.

BCM
• With Intelligent Key: Refer to

BCS-

6, "BODY CONTROL SYSTEM :
Component Parts Location"

.

• Without Intelligent Key: Refer to

BCS-96, "BODY CONTROL SYS-
TEM : Component Parts Loca-
tion"

.

2.

Magnet clutch

3.

Refrigerant pressure sensor

4.

Ambient sensor

5.

ECM
Refer to

EC-25, "ENGINE CON-

TROL SYSTEM :
Component Parts Location"

.

6.

IPDM E/R
• With Intelligent Key: Refer to

PCS-

5, "Component Parts Location"

.

• Without Intelligent Key: Refer to

PCS-37, "Component Parts Loca-
tion"

.

7.

Multi display unit

8.

Intake door motor

9.

Air mix door motor

10. Intake sensor

11.

In-vehicle sensor

12. Power transistor

13. Aspirator

14. A/C auto amp.

15. Blower motor

16. Mode door motor

17. Sunload sensor

A.

Left side of A/C unit assembly

B.

Instrument lower panel LH is re-
moved

C.

Back side of A/C unit assembly

D.

Multi display unit is removed

E.

Right side of A/C unit assembly

F.

Right side of switch panel

Component

Description

A/C unit assembly

Aspirator

HAC-14

Intake sensor

HAC-14

Air mix door motor

HAC-14

Mode door motor

HAC-14

Intake door motor

HAC-14

Blower motor

HAC-14

Power transistor

HAC-15

Multi display unit

HAC-15

A/C auto amp.

HAC-15

BCM

HAC-15

ECM

HAC-15

IPDM E/R

HAC-15

Ambient sensor

HAC-15

In-vehicle sensor

HAC-16

Sunload sensor

HAC-16

Refrigerant pressure sensor

HAC-16

Magnet clutch

HAC-16

HAC-14

< SYSTEM DESCRIPTION >

[TYPE 1]

COMPONENT PARTS

A/C UNIT ASSEMBLY : Aspirator

INFOID:0000000006545785

The aspirator generates the vacuum by the air blown from the A/C
unit assembly and draws the air of the passenger room to the in-
vehicle sensor area via the aspirator duct.

A/C UNIT ASSEMBLY : Intake Sensor

INFOID:0000000006545786

Intake sensor measures temperature of evaporator fin temperature. The sensor uses a thermistor which is
sensitive to the change in temperature. The electrical resistance of the thermistor decreases as temperature
increases.

A/C UNIT ASSEMBLY : Air Mix Door Motor

INFOID:0000000006545787

• The step motor system is adopted for air mix door motor.
• When a drive signal is input from A/C auto amp. to door motor, a step motor built into the door the door

motor rotates according to the drive signal, and then stops at the position of target door. Refer to

HAC-21,

"Door Control"

.

• Rotation of motor is transmitted to air mix door (upper air mix door and lower air mix door) by lod and lever.

Air flow temperature is switched.

A/C UNIT ASSEMBLY : Mode Door Motor

INFOID:0000000006545788

• The step motor system is adopted for mode door motor.
• When a drive signal is input from A/C auto amp. to door motor, a step motor built into the door the door

motor rotates according to the drive signal, and then stops at the position of target door. Refer to

HAC-21,

"Door Control"

.

• Rotation of motor is transmitted to mode door (center ventilator and defroster door, sub defroster door, side

ventilator door, and foot door) by link, lod, and lever. Air outlet is switched.

A/C UNIT ASSEMBLY : Intake Door Motor

INFOID:0000000006545789

• Intake door motor consists of motor that drives door and PBR (Potentio Balance Register) that detects door

position.

• Motor operates intake door according to control signal from A/C auto amp. Refer to

HAC-21, "Door Control"

.

• Rotation of motor is transmitted to intake door by lever. Air inlet is switched.
• PBR (Potentio Balance Register) transmits PBR feedback signal to A/C auto amp. according to motor posi-

tion.

• According to PBR feedback signal, A/C auto amp. monitors that motor is in an appropriate door position.

A/C UNIT ASSEMBLY : Blower Motor

INFOID:0000000006545790

• The blower motor utilizes a brush-less motor with a rotating mag-

net.

• Quietness is improved over previous motors where the brush was

the point of contact and the coil rotated.

RJIA1804E

JPIIA1575ZZ

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Текст

Политика конфиденциальности