Juke F15 (2012 year). Service Repair Manual — part 276
OIL FILTER
LU-11
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OIL FILTER
Removal and Installation
INFOID:0000000006337320
REMOVAL
1.
Remove engine under cover.
2.
Using oil filter wrench [SST: KV10115801 (J-38956)] (A), remove
oil filter.
CAUTION:
• Oil filter is provided with relief valve. Use genuine NISSAN
oil filter or equivalent.
• Be careful not to get burned when engine and engine oil
may be hot.
• When removing, prepare a shop cloth to absorb any
engine oil leakage or spillage.
• Completely wipe off any engine oil that adheres to engine
and vehicle.
INSTALLATION
1.
Remove foreign materials adhering to the oil filter installation surface.
2.
Apply new engine oil to the oil seal contact surface of new oil fil-
ter.
3.
Screw oil filter manually until it touches the installation surface,
then tighten it by 2/3 turn (A). Or tighten to specification.
Inspection
INFOID:0000000006337321
INSPECTION AFTER INSTALLATION
1.
Check the engine oil level. Refer to
.
2.
Start the engine, and check that there is no leakage of engine oil.
3.
Stop the engine and wait for 10 minutes.
4.
Check the engine oil level, and adjust the level. Refer to
.
: Vehicle front
JPBIA4450ZZ
SMA010
Oil filter:
: 17.7 N·m (1.8 kg-m, 13 ft-lb)
JPBIA0077ZZ
LU-12
< REMOVAL AND INSTALLATION >
[MR16DDT ]
OIL COOLER
REMOVAL AND INSTALLATION
OIL COOLER
Exploded View
INFOID:0000000006696653
M/T models
JPBIA4444GB
1.
Clamp
2.
Water hose
3.
Oil cooler
4.
Water hose
: N·m (kg-m, in-lb)
OIL COOLER
LU-13
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CVT models
Removal and Installation
INFOID:0000000006696654
REMOVAL
1.
Drain engine coolant. Refer to
.
CAUTION:
Perform when engine is cold.
2.
Remove front bumper facia. Refer to
.
3.
Remove charge air cooler. Refer to
.
4.
Remove water haose.
5.
Remove oil cooler.
INSTALLATION
Installation is in reverse order of removal.
Inspection
INFOID:0000000006696655
INSPECTION AFTER REMOVAL
Oil Cooler
Check oil cooler for cracks. Check oil cooler for clogging by blowing through engine coolant inlet. If necessary,
replace oil cooler assembly.
JPBIA4445GB
1.
Clamp
2.
Water hose
3.
Oil cooler
4.
Water hose
5.
Water hose
6.
Heater thermostat
7.
Water hose
A.
To CVT oil warmer
: N·m (kg-m, in-lb)
LU-14
< REMOVAL AND INSTALLATION >
[MR16DDT ]
OIL COOLER
INSPECTION AFTER INSTALLATION
1.
Check the engine oil level and the engine coolant level and add engine oil and engine coolant. Refer to
2.
Start the engine, and check that there is no leakage of engine oil or engine coolant.
3.
Stop the engine and wait for 10 minutes.
4.
Check the engine oil level and the engine coolant level again. Refer to
OIL PUMP
LU-15
< UNIT DISASSEMBLY AND ASSEMBLY >
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UNIT DISASSEMBLY AND ASSEMBLY
OIL PUMP
Exploded View
INFOID:0000000006489830
1.
O-ring
2.
Oil pan (upper)
3.
Oil level gauge guide
4.
O-ring
5.
Oil level gauge
6.
Oil pump drive chain
7.
Crankshaft sprocket
8.
Oil pump sprocket
9.
Oil pump chain tensioner
10. Oil pump
11.
Drain plug
12. Drain plug washer
13. Oil pan (lower)
14. Oil filter
15. Connector bolt
16. Clamp
17. Oil cooler hose
18. Oil cooler
19. Crankshaft position sensor
20. Oil level sensor
21. Rear oil seal
A.
Refer to
B.
To thermostat housing
C.
To thermostat housing (M/T models)
To CVT fluid cooler (CVT models)
D.
Oil pan side
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every disassembly.
JPBIA4309GB
LU-16
< UNIT DISASSEMBLY AND ASSEMBLY >
[MR16DDT ]
OIL PUMP
Removal and Installation
INFOID:0000000006337323
REMOVAL
1.
Remove engine assembly. Refer to
(2WD) ,
(4WD).
2.
Remove oil pan (lower). Refer to
EM-41, "Removal and Installation"
3.
Remove front cover, and other related parts. Refer to
4.
Remove oil pump sprocket with the following procedure:
• Add matching mark if necessary for easier installation.
a.
Push oil pump drive chain tensioner (1) in the direction show in
the figure (A).
b.
Insert a stopper pin (A) into the body hole (B).
c.
Remove oil pump chain tensioner.
• When the holes on lever and tensioner body cannot be
aligned, align these holes by slightly moving the oil pump
chain tensioner slack guide.
d.
Hold the WAF part of oil pump shaft [WAF: 10 mm (0.39 in)] (A),
and then loosen the oil pump sprocket bolt and remove it.
CAUTION:
• Secure the oil pump shaft with the WAF part.
• Never loosen the oil pump sprocket bolt by tightening the
oil pump drive chain.
e.
Remove oil pump sprocket.
5.
Remove oil pump.
: Should be lubricated with oil.
: Sealing point
JPBIA4397ZZ
1
: Oil pan (upper)
: Engine front
JPBIA4398ZZ
OIL PUMP
LU-17
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• Loosen bolts in reverse order as shown in the figure.
INSTALLATION
Note the following, and install in the reverse order of removal.
Oil Pump
• Tighten bolts in numerical order as shown in the figure.
Inspection
INFOID:0000000006337324
INSPECTION AFTER INSTALLATION
1.
Check the engine oil level. Refer to
.
2.
Start the engine, and check that there is no leakage of engine oil.
3.
Stop the engine and wait for 10 minutes.
4.
Check the engine oil level, and adjust the level. Refer to
.
1
: Oil pump
2
: Oil pan (upper)
: Engine front
JPBIA4451ZZ
1
: Oil pump
2
: Oil pan (upper)
: Engine front
JPBIA4451ZZ
LU-18
< SERVICE DATA AND SPECIFICATIONS (SDS)
[MR16DDT ]
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Periodical Maintenance Specification
INFOID:0000000006337325
ENGINE OIL CAPACITY (APPROXIMATE)
Unit:
(lmp qt)
Engine Oil Pressure
INFOID:0000000006337326
Unit: kPa (bar, kg/cm
2
, psi)
*: Engine oil temperature at 80
°
C (176
°
F)
Drain and refill
With oil filter change
4.8 (4-1/4)
Without oil filter change
4.6 (4)
Dry engine (Overhaul)
5.4 (4-3/4)
Engine speed
Approximate discharge pressure*
Idle speed
60 (0.6, 0.61, 9)
2,000 rpm
200 (2.0, 2.0, 29)
PRECAUTIONS
LU-19
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PRECAUTION
PRECAUTIONS
Liquid Gasket
INFOID:0000000006450016
REMOVAL OF LIQUID GASKET SEALING
• After removing mounting nuts and bolts, separate the mating sur-
face using the seal cutter [SST: KV10111100] (A) and remove old
liquid gasket sealing.
CAUTION:
Be careful not to damage the mating surfaces.
• Tap the seal cutter [SST: KV10111100] to insert it (B), and then
slide it (C) by tapping on the side as shown in the figure.
• In areas where the seal cutter [SST: KV10111100] is difficult to use,
lightly tap the parts using a plastic hammer to remove it.
CAUTION:
If for some unavoidable reason tool such as a screwdriver is
used, be careful not to damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1.
Using a scraper (A), remove old liquid gasket adhering to the liq-
uid gasket application surface and the mating surface.
• Remove liquid gasket completely from the groove of the liquid
gasket application surface, mounting bolts, and bolt holes.
2.
Wipe the liquid gasket application surface and the mating sur-
face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
3.
Attach liquid gasket tube to the tube presser (commercial ser-
vice tool).
Use Genuine Liquid gasket or equivalent.
4.
Apply liquid gasket without gaps to the specified location accord-
ing to the specified dimensions.
• If there is a groove for liquid gasket application, apply liquid
gasket to the groove.
• As for bolt holes (B), normally apply liquid gasket inside the
holes. Occasionally, it should be applied outside the holes.
Check to read the text of this manual.
• Within five minutes of liquid gasket application, install the mat-
ing component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten mounting bolts or nuts after the installation.
• After 30 minutes or more have passed from the installation, fill
engine oil and engine coolant.
CAUTION:
JPBIA0052ZZ
JPBIA0053ZZ
EMA0622D
A
: Groove
: Inside
JPBIA0010ZZ
LU-20
< PRECAUTION >
[HR16DE]
PRECAUTIONS
If there are specific instructions in this manual, observe them.
PREPARATION
LU-21
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PREPARATION
PREPARATION
Special Service Tools
INFOID:0000000006450017
Commercial Service Tools
INFOID:0000000006450018
Tool number
Tool name
Description
KV10111100
Seat cutter
Removing oil pan (lower) etc.
ST25051001
Oil pressure gauge
Measuring oil pressure
Maximum measuring range: 2,452 kPa (25
kg/cm
2
, 356 psi)
ST25052000
Hose
Adapting oil pressure gauge to cylinder block
KV10115801
Oil filter wrench
Removing and installing oil filter
a: 64.3 mm (2.531 in)
NT046
NT050
S-NT559
S-NT375
LU-22
< PREPARATION >
[HR16DE]
PREPARATION
Tool name
Description
Deep socket
Removing and installing oil pressure switch
27 mm (1.06 in)
Tube presser
Pressing the tube of liquid gasket
PBIC4066E
NT052
DESCRIPTION
LU-23
< SYSTEM DESCRIPTION >
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SYSTEM DESCRIPTION
DESCRIPTION
Engine Lubrication System
INFOID:0000000006450019
WITH OIL COOLER
WITHOUT OIL COOLER
JPBIA4752GB
JPBIA4750GB
LU-24
< SYSTEM DESCRIPTION >
[HR16DE]
DESCRIPTION
Engine Lubrication System Schematic
INFOID:0000000006450020
WITH OIL COOLER
WITHOUT OIL COOLER
JPBIA4753GB
JPBIA4751GB
ENGINE OIL
LU-25
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PERIODIC MAINTENANCE
ENGINE OIL
Inspection
INFOID:0000000006450021
ENGINE OIL LEVEL
NOTE:
Before starting engine, put vehicle horizontally and check the engine oil level. If engine is already started, stop
it and allow 10 minutes before checking.
1.
Pull out oil level gauge and wipe it clean.
2.
Insert oil level gauge and check that the engine oil level is within
the range (A) shown in the figure.
3.
If it is out of range, adjust it.
ENGINE OIL APPEARANCE
• Check engine oil for white turbidity or heavy contamination.
• If engine oil becomes turbid and white, it is highly probable that it is contaminated with engine coolant.
Repair or replace damaged parts.
ENGINE OIL LEAKAGE
Check for engine oil leakage around the following area.
• Oil pan (upper and lower)
• Oil pan drain plug
• Oil pressure switch
• Oil filter
• Intake valve timing control solenoid valve
• Front cover
• Mating surface between cylinder head and camshaft bracket
• Mating surface between cylinder block and cylinder head
• Mating surface between cylinder head and rocker cover
• Crankshaft oil seals (front and rear)
OIL PRESSURE CHECK
WARNING:
• Be careful not to get burned, as engine oil may be hot.
• When checking engine oil pressure, shift position should be “Parking position”, and apply parking
brake securely.
1.
Check engine oil level. Refer to
2.
Disconnect harness connector at oil pressure switch (1), and
remove oil pressure switch using a deep socket (commercial
service tool).
CAUTION:
Never drop or shock oil pressure switch.
PBIC3309J
2
: Oil pan (lower)
: Vehicle front
PBIC3310J
LU-26
< PERIODIC MAINTENANCE >
[HR16DE]
ENGINE OIL
3.
Install oil pressure gauge [SST: ST25051001] (A) and hose
[SST: ST25052000] (B).
4.
Start engine and warm it up to normal operating temperature.
5.
Check oil pressure with engine running under no-load.
NOTE:
When engine oil temperature is low, engine oil pressure becomes high.
If difference is extreme, check oil passage and oil pump for oil leakage.
6.
After the inspections, install oil pressure switch as follows:
a.
Remove old liquid gasket adhering to oil pressure switch and engine.
b.
Apply liquid gasket and tighten oil pressure switch to specification.
Use Genuine Liquid Gasket or equivalent.
c.
Check engine oil level. Refer to
d.
After warming up engine, check that there is no leakage of engine oil with running engine.
Draining
INFOID:0000000006450022
WARNING:
• Be careful not to get burned, as engine oil may be hot.
• Prolonged and repeated contact with used engine oil may cause skin cancer. Try to avoid direct skin
contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand cleaner as
soon as possible.
1.
Warm up the engine, and check for engine oil leakage from engine components. Refer to
2.
Stop the engine and wait for 10 minutes.
3.
Loosen oil filler cap.
4.
Remove drain plug and then drain engine oil.
Refilling
INFOID:0000000006450023
1.
Install drain plug with new drain plug washer. Refer to
.
CAUTION:
Be sure to clean drain plug and install with new drain plug washer.
2.
Refill with new engine oil.
Engine oil specification and viscosity: Refer to
MA-13, "Fluids and Lubricants"
CAUTION:
• The refill capacity depends on the engine oil temperature and drain time. Use these specifica-
tions for reference only.
JPBIA0074ZZ
Engine oil pressure
: Refer to
Tightening torque
: Refer to
Tightening torque
: Refer to
Engine oil capacity
: Refer to
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