Juke F15 (2012 year). Service Repair Manual — part 229
COOLER PIPE AND HOSE
HA-37
< REMOVAL AND INSTALLATION >
[HR16DE]
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3.
Remove low-pressure flexible hose (1) mounting bolt (A), and nut (B).
4.
Remove plastic nut, and then move lower dash insulator aside.
5.
Remove mounting bolt (A), and then disconnect low-pressure
flexible hose (1) and high-pressure pipe (2) from expansion
valve. Refer to
HA-56, "EXPANSION VALVE : Removal and
.
CAUTION:
Cap or wrap the joint of the A/C piping and expansion valve
with suitable material such as vinyl tape to avoid the entry
of air.
6.
Remove mounting bolt (A), and then disconnect high-pressure
pipe from condenser.
CAUTION:
Cap or wrap the joint of the A/C piping and condenser with
suitable material such as vinyl tape to avoid the entry of air.
JMIIA0876ZZ
: Plastic nut
JMIIA0881ZZ
JMIIA0882ZZ
JMIIA0879ZZ
HA-38
< REMOVAL AND INSTALLATION >
[HR16DE]
COOLER PIPE AND HOSE
7.
Remove mounting bolt (A), and then remove ground wire (1)
from engine unit.
8.
Remove high-pressure pipe (2) fixing clips (B), and then remove
high-pressure pipe.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Replace O-rings with new ones. Then apply compressor oil to them when installing.
• Check for leakages when recharging refrigerant. Refer to
JMIIA0880ZZ
CONDENSER
HA-39
< REMOVAL AND INSTALLATION >
[HR16DE]
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CONDENSER
Exploded View
INFOID:0000000006485613
CONDENSER
CONDENSER : Removal and Installation
INFOID:0000000006485614
CAUTION:
Perform lubricant return operation before each refrigeration system disassembly. However, if a large
amount of refrigerant or lubricant is detected, never perform lubricant return operation. Refer to
23, "Perform Lubricant Return Operation"
REMOVAL
1.
Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant. Refer to
2.
Remove radiator core support upper. Refer to
DLK-147, "HR16DE : Removal and Installation"
1.
Condenser
2.
Refrigerant pressure sensor
3.
O-ring
4.
Grommet
5.
Braket
6.
O-ring
7.
Liquid tank braket
8.
Liquid tank
: Do not reuse
: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
JMIIA0871GB
HA-40
< REMOVAL AND INSTALLATION >
[HR16DE]
CONDENSER
3.
Remove mounting bolt (A), and then disconnect high-pressure
flexible hose from condenser.
CAUTION:
Cap or wrap the joint of the A/C piping and condenser with
suitable material such as vinyl tape to avoid the entry of air.
4.
Remove mounting bolt (A), and then disconnect high-pressure
pipe from condenser.
CAUTION:
Cap or wrap the joint of the A/C piping and condenser with
suitable material such as vinyl tape to avoid the entry of air.
5.
Remove condenser from vehicle.
CAUTION:
Be careful not to damage core surface of condenser.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Replace O-rings with new ones. Then apply compressor oil to them when installing.
• Perform lubricant adjusting procedure before installing new condenser. Refer to
Adjusting Procedure for Compressor Replacement"
.
• Check for leakages when recharging refrigerant. Refer to
LIQUID TANK
LIQUID TANK : Removal and Installation
INFOID:0000000006485615
CAUTION:
Perform lubricant return operation before each refrigeration system disassembly. However, if a large
amount of refrigerant or lubricant is detected, never perform lubricant return operation. Refer to
23, "Perform Lubricant Return Operation"
REMOVAL
1.
Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant. Refer to
2.
Disconnect battery cable from negative terminal. Refer to
PG-125, "Removal and Installation"
.
3.
Disconnect harness connectors (1) from battery terminal with
fusible link.
4.
Remove harness fixing clips (A) from F/L · fuse holder bracket.
JMIIA0877ZZ
JMIIA0879ZZ
JMBIA2994ZZ
CONDENSER
HA-41
< REMOVAL AND INSTALLATION >
[HR16DE]
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5.
Remove harness fixing clips (A) from F/L · fuseholder bracket.
6.
Disconnect harness connector (1) from ECM.
7.
Disengage fixing pawls using a remover tool (A), and then
remove F/L · fuse holder.
8.
Move F/L · fuse holder and harness to a location where they do not inhibit work.
9.
Remove harness fixing clip (A) from F/L · fuse holder bracket.
10. Remove mounting bolt (A) and nut (B) of F/L · fuse holder
bracket (1), and then remove F/L · fuse holder bracket.
11. Clean liquid tank and its surrounding area, and then remove dust and rust from liquid tank.
12. Remove mounting bolts, and then remove liquid tank from the condenser.
CAUTION:
Cap or wrap the joint of the A/C piping and liquid tank with suitable material such as vinyl tape to
avoid the entry of air.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Replace O-rings of the A/C piping with new ones. Then apply compressor oil to them when installing.
JMBIA2995ZZ
: Vehicle front
JMBIA2996ZZ
JMBIA2997ZZ
: Vehicle front
JMBIA2998ZZ
HA-42
< REMOVAL AND INSTALLATION >
[HR16DE]
CONDENSER
• Perform lubricant adjusting procedure before installing new liquid tank. Refer to
Adjusting Procedure for Compressor Replacement"
.
• Check for leakages when recharging refrigerant. Refer to
REFRIGERANT PRESSURE SENSOR
REFRIGERANT PRESSURE SENSOR : Removal and Installation
INFOID:0000000006485616
CAUTION:
Perform lubricant return operation before each refrigeration system disassembly. However, if a large
amount of refrigerant or lubricant is detected, never perform lubricant return operation. Refer to
23, "Perform Lubricant Return Operation"
REMOVAL
1.
Use a refrigerant collecting equipment (for HFC-134a) to discharge the refrigerant. Refer to
2.
Clean refrigerant pressure sensor and its surrounding area, and then remove dust and rust from refriger-
ant pressure sensor.
3.
Disconnect refrigerant pressure sensor connector.
4.
Use a adjustable wrench or other tool to hold the refrigerant pressure sensor mounting block, and then
remove the refrigerant pressure sensor from the condenser.
CAUTION:
• Be careful not to damage core surface of condenser.
• Cap or wrap the joint of the condenser and liquid tank with suitable material such as vinyl tape to
avoid the entry of air.
INSTALLATION
Note the following items, and then install in the reverse order of removal.
CAUTION:
• Replace O-ring with new one. Then apply compressor oil to them when installing.
• Check for leakages when recharging refrigerant. Refer to
A/C UNIT ASSEMBLY
HA-43
< REMOVAL AND INSTALLATION >
[HR16DE]
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A/C UNIT ASSEMBLY
Exploded View (Automatic Air Conditioning)
INFOID:0000000006548624
REMOVAL
LHD models
DISASSEMBLY
JMIIA0945GB
1.
A/C unit assembly
2.
Drain hose
3.
Steering member
4.
Instrument stay
: Clip
: N·m (kg-m, ft-lb)
HA-44
< REMOVAL AND INSTALLATION >
[HR16DE]
A/C UNIT ASSEMBLY
LHD models
JMIIA0979GB
1.
Ventilator seal
2.
Defroster seal
3.
Upper attachment case
4.
Center ventilator door
5.
Defroster door
6.
Side ventilator seal LH
7.
Lower attachment case
8.
Side ventilator seal RH
9.
Upper intake case
10. Intake door
11.
Lower intake case
12. Blower case LH
13. Blower case RH
14.
Blower motor
15. Blower motor cover
16. Intake seal
17.
A/C unit case RH
18. Air conditioner filter
19. Filter cover
20.
Case packing
21. Evaporator cover
22. Intake sensor
23.
Evaporator
24. O-ring
25. Expansion valve grommet
26.
Expansion valve
27. Fan control amp.
28. Heater pipe support
29.
Clamp
30. Heater hose
31. Heater pipe grommet
32.
Heater core side packing
33. Heater core
34. A/C unit case LH
35.
Aspirator duct
36. Aspirator
37. Side ventilator door
38.
Foot door
39. Center lib case
40. Max. cool door
41.
Upper air mix door
42. Lower air mix door
A.
To water outlet
A/C UNIT ASSEMBLY
HA-45
< REMOVAL AND INSTALLATION >
[HR16DE]
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REMOVAL
RHD models
DISASSEMBLY
: Do not reuse
: N·m (kg-m, in-lb)
JMIIA0944GB
1.
A/C unit assembly
2.
Drain hose
3.
Steering member
4.
Instrument stay
: Clip
: N·m (kg-m, ft-lb)
HA-46
< REMOVAL AND INSTALLATION >
[HR16DE]
A/C UNIT ASSEMBLY
RHD models
JMIIA0977GB
1.
Ventilator seal
2.
Defroster seal
3.
Upper attachment case
4.
Center ventilator door
5.
Defroster door
6.
Side ventilator seal LH
7.
Lower attachment case
8.
Side ventilator seal RH
9.
Upper intake case
10. Intake door
11.
Lower intake case
12. Blower case LH
13. Blower case RH
14.
Blower motor
15. Blower motor cover
16. Intake seal
17.
A/C unit case RH
18. Case packing
19. Evaporator cover
20.
Intake sensor
21. Evaporator
22. O-ring
23.
Expansion valve grommet
24. Expansion valve
25. Fan control amp.
26.
Heater pipe support
27. Clamp
28. Heater hose
29.
Heater pipe grommet
30. Air conditioner filter
31. Filter cover
32.
Heater core
33. A/C unit case LH
34. Aspirator
35.
Aspirator duct
36. Side ventilator door
37. Foot door
38.
Center lib case
39. Max. cool door
40. Upper air mix door
41.
Lower air mix door
A.
To water outlet
A/C UNIT ASSEMBLY
HA-47
< REMOVAL AND INSTALLATION >
[HR16DE]
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Exploded View (Manual Air Conditioning)
INFOID:0000000006548625
REMOVAL
LHD models
DISASSEMBLY
: Do not reuse
: N·m (kg-m, in-lb)
JMIIA0945GB
1.
A/C unit assembly
2.
Drain hose
3.
Steering member
4.
Instrument stay
: Clip
: N·m (kg-m, ft-lb)
HA-48
< REMOVAL AND INSTALLATION >
[HR16DE]
A/C UNIT ASSEMBLY
LHD models
JMIIA0980GB
1.
Ventilator seal
2.
Defroster seal
3.
Upper attachment case
4.
Center ventilator door
5.
Defroster door
6.
Side ventilator seal LH
7.
Lower attachment case
8.
Side ventilator seal RH
9.
Upper intake case
10. Intake door
11.
Lower intake case
12. Blower case LH
13. Blower case RH
14.
Blower motor
15. Blower motor cover
16. Intake seal
17.
A/C unit case RH
18. Air conditioner filter
19. Filter cover
20.
Case packing
21. Evaporator cover
22. Thermo control amp.
23.
Evaporator
24. O-ring
25. Expansion valve grommet
26.
Expansion valve
27. Blower fan resistor
28. Heater pipe support
29.
Clamp
30. Heater hose
31. Heater pipe grommet
32.
Heater core side packing
33. Heater core
34. A/C unit case LH
35.
Side ventilator door
36. Foot door
37. Center lib case
38.
Max. cool door
39. Upper air mix door
40. Lower air mix door
A.
To water outlet
A/C UNIT ASSEMBLY
HA-49
< REMOVAL AND INSTALLATION >
[HR16DE]
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REMOVAL
RHD models
DISASSEMBLY
: Do not reuse
: N·m (kg-m, in-lb)
JMIIA0944GB
1.
A/C unit assembly
2.
Drain hose
3.
Steering member
4.
Instrument stay
: Clip
: N·m (kg-m, ft-lb)
HA-50
< REMOVAL AND INSTALLATION >
[HR16DE]
A/C UNIT ASSEMBLY
RHD models
JMIIA0978GB
1.
Ventilator seal
2.
Defroster seal
3.
Upper attachment case
4.
Center ventilator door
5.
Defroster door
6.
Side ventilator seal LH
7.
Lower attachment case
8.
Side ventilator seal RH
9.
Upper intake case
10. Intake door
11.
Lower intake case
12. Blower case LH
13. Blower case RH
14.
Blower motor
15. Blower motor cover
16. Intake seal
17.
A/C unit case RH
18. Case packing
19. Evaporator cover
20.
Thermo control amp.
21. Evaporator
22. O-ring
23.
Expansion valve grommet
24. Expansion valve
25. Blower fan resistor
26.
Heater pipe support
27. Clamp
28. Heater hose
29.
Heater pipe grommet
30. Air conditioner filter
31. Filter cover
32.
Heater core
33. A/C unit case LH
34. Side ventilator door
35.
Foot door
36. Center lib case
37. Max. cool door
38.
Upper air mix door
39. Lower air mix door
A.
To water outlet
A/C UNIT ASSEMBLY
HA-51
< REMOVAL AND INSTALLATION >
[HR16DE]
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Exploded View (Manual Heater)
INFOID:0000000006548626
REMOVAL
DISASSEMBLY
: Do not reuse
: N·m (kg-m, in-lb)
1.
A/C unit assembly
2.
Drain hose
3.
Steering member
4.
Instrument stay
: Clip
: N·m (kg-m, ft-lb)
JMIIA0945GB
HA-52
< REMOVAL AND INSTALLATION >
[HR16DE]
A/C UNIT ASSEMBLY
1.
Ventilator seal
2.
Defroster seal
3.
Upper attachment case
4.
Center ventilator door
5.
Defroster door
6.
Side ventilator seal LH
7.
Lower attachment case
8.
Side ventilator seal RH
9.
Upper intake case
10. Intake door
11.
Lower intake case
12. Blower case LH
13. Blower case RH
14.
Blower motor
15. Blower motor cover
16. Intake seal
17.
A/C unit case RH
18. Air conditioner filter
19. Filter cover
20.
Case packing
21. Evaporator cover
22. Dummy evaporator
23.
Patch
24. Blower fan resistor
25. Heater pipe support
26.
Heater pipe grommet
27. Clamp
28. Heater hose
29.
Heater core side packing
30. Heater core
31. A/C unit case LH
32.
Side ventilator door
33. Foot door
34. Center lib case
35.
Max. cool door
36. Upper air mix door
37. Lower air mix door
A.
To water outlet
JMIIA0981ZZ
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