Juke F15 (2012 year). Service Repair Manual — part 191

EM-204

< REMOVAL AND INSTALLATION >

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CAMSHAFT

*: Transmission/transaxle fluid, power steering fluid, brake fluid, etc.

Inspection of Camshaft Sprocket (INT) Oil Groove

CAUTION:

• Perform this inspection only when DTC P0011 is detected in self-diagnostic results of CONSULT-III

and it is directed according to inspection procedure of EC section. Refer to

EC-571, "Diagnosis Pro-

cedure"

.

• Check when engine is cold so as to prevent burns from the splashing engine oil.
NOTE:
This section provides the inspection method of oil passage of cam sprocket on the intake side. For oil passage
on the exhaust side, the inspection procedure must be changed as instructed below:

1.

Check engine oil level. Refer to

LU-25, "Inspection"

.

2.

Perform the following procedure so as to prevent the engine from being unintentionally started while
checking.

a.

Release the fuel pressure. Refer to

EC-551, "Work Procedure"

.

b.

Remove intake manifold. Refer to

EM-163, "Exploded View"

.

c.

Disconnect ignition coil and injector harness connectors. Refer to

EM-178, "Exploded View"

.

3.

Remove intake valve timing control solenoid valve. Refer to

EM-191, "Exploded View"

.

4.

Crank engine, and then check that engine oil comes out from
intake valve timing control solenoid valve hole (A). End crank
after checking.

WARNING:

Be careful not to touch rotating parts (drive belts, idler pul-
ley, and crankshaft pulley, etc.).

CAUTION:

• Prevent splashing by using a shop cloth so as to prevent

the worker from injury from engine oil and so as to prevent engine oil contamination.

• Prevent splashing by using a shop cloth so as to prevent engine oil from being splashed to

engine and vehicle. Especially, be careful not to apply engine oil to rubber parts of drive belts,
engine mounting insulator, etc. Wipe engine oil off immediately if it is splashed.

5.

Perform the following inspection if engine oil does not come out from intake valve timing control solenoid
valve oil hole of the cylinder head.
• Remove oil filter, and then clean it. Refer to

EM-236, "Inspection"

.

• Clean oil groove between oil strainer and intake valve timing control solenoid valve. Refer to

LU-23,

"Engine Lubrication System"

.

6.

Remove components between intake valve timing control solenoid valve and camshaft sprocket (INT),
and then check each oil groove for clogging.
• Clean oil groove if necessary. Refer to

LU-23, "Engine Lubrication System"

.

7.

After inspection, install removed parts in the reverse order.

Fuel

Leakage

Leakage

Leakage

Exhaust gases

Leakage

· Stap 3

: Remove exhaust valve timing control solenoid valve. Refer to

EM-191, "Exploded View"

.

· Step 4

: Crank engine, and then check that engine oil comes out from exhaust valve timing control solenoid
valve hole (A). End crank after checking.

·Step 5

Perform the following inspection if engine oil does not come out from exhaust valve timing control
solenoid valve oil hole of the cylinder head.
• Remove oil filter, and then clean it. Refer to

EM-236, "Inspection"

.

• Clean oil groove between oil strainer and exhaust valve timing control solenoid valve. Refer to

LU-23, "Engine Lubrication System"

.

·Step 6

: Remove components between exhaust valve timing control solenoid valve and camshaft sprocket
(EXH), and then check each oil groove for clogging.

1

: Plug

:Engine front

JPBIA4194ZZ

OIL SEAL

EM-205

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OIL SEAL

VALVE OIL SEAL

VALVE OIL SEAL : Removal and Installation

INFOID:0000000006449919

REMOVAL

1.

Remove camshafts. Refer to

EM-191, "Exploded View"

.

2.

Remove valve lifters. Refer to

EM-191, "Exploded View"

.

3.

Rotate crankshaft, and set piston whose valve oil seal is to be removed to TDC. This will prevent valve
from dropping into cylinder.

CAUTION:

When rotating crankshaft, be careful to avoid scarring front cover with timing chain.

4.

Remove valve collet.
• Compress valve spring with the valve spring compressor [SST:

KV10116200] (A), the attachment [SST: KV10115900] (C), and
the adapter [SST: KV10109220] (B). Remove valve collet with
magnet hand.

CAUTION:

Be careful not to damage valve lifter holes.

5.

Remove valve spring retainer and valve spring (with valve spring seat).

CAUTION:

Never remove valve spring seat from valve spring.

6.

Remove valve oil seal with the valve oil seal puller [SST:
KV10107902] (A).

INSTALLATION

1.

Apply new engine oil to valve oil seal joint surface and seal lip.

2.

Press in valve oil seal to the height (H) shown in the figure with
the valve oil seal drift [SST: KV10115600] (A).

3.

Install in the reverse order of removal, for the rest of parts.

FRONT OIL SEAL

PBIC3727E

PBIC3728E

Height (H)

: 13.2 - 13.8 mm (0.520 - 0.543 in)

PBIC3211J

EM-206

< REMOVAL AND INSTALLATION >

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OIL SEAL

FRONT OIL SEAL : Removal and Installation

INFOID:0000000006449920

REMOVAL

1.

Remove the following parts.
• Remove fillet mold : Refer to

EXT-26, "Exploded View"

• Front fender protector (RH): Refer to

EXT-22, "Exploded View"

.

• Drive belt: Refer to

EM-155, "Removal and Installation"

.

• Crankshaft pulley: Refer to

EM-181, "Exploded View"

.

2.

Remove front oil seal with a suitable tool.

CAUTION:

Be careful not to damage front cover and crankshaft.

INSTALLATION

1.

Apply new engine oil to new front oil seal joint surface and seal lip.

2.

Install front oil seal so that each seal lip is oriented as shown in
the figure.

• Press-fit front oil seal using a suitable drift with outer diameter 50 mm (1.97 in) and inner diameter 44

mm (1.73 in).

CAUTION:

• Be careful not to damage front cover and crankshaft.
• Press-fit oil seal straight to avoid causing burrs or tilting.

3.

Install in the reverse order of removal, for the rest of parts.

REAR OIL SEAL

REAR OIL SEAL : Removal and Installation

INFOID:0000000006449921

REMOVAL

1.

Remove transaxle assembly. Refer to

TM-30, "Exploded View"

(M/T models),

TM-508, "Exploded View"

(CVT models).

2.

Remove clutch cover and clutch disk (M/T models). Refer to

CL-29, "EXCEPT FOR K9K : Exploded

View"

.

3.

Remove flywheel (M/T models) or drive plate (CVT models). Refer to

EM-227, "Exploded View"

.

4.

Remove rear oil seal with a suitable tool.

CAUTION:

Be careful not to damage crankshaft and cylinder block.

INSTALLATION

1.

Apply the liquid gasket lightly to entire outside area of new rear oil seal.
Use Genuine Liquid Gasket or equivalent.

A

: Dust seal lip

B

: Oil seal lip

: Engine outside

: Engine inside

PBIC3485J

OIL SEAL

EM-207

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2.

Install rear oil seal so that each seal lip is oriented as shown in
the figure.

• Press-fit rear oil seal with a suitable drift (A) outer diameter

113 mm (4.45 in) and inner diameter 90 mm (3.54 in).

CAUTION:

• Be careful not to damage crankshaft and cylinder block.
• Press-fit oil seal straight to avoid causing burrs or tilt-

ing.

• Never touch grease applied onto oil seal lip.

• Press in rear oil seal (1) to the position as shown in the figure.

3.

Install in the reverse order of removal, for the rest of parts.

A

: Dust seal lip

B

: Oil seal lip

: Engine outside

: Engine inside

PBIC3485J

PBIC3660E

A

: Rear end surface of cylinder block

b

: 0 - 0.5 mm (0 - 0.020 in)

PBIC3149J

EM-208

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CYLINDER HEAD

CYLINDER HEAD

Exploded View

INFOID:0000000006449922

REMOVAL

DISASSEMBLY

1.

Cylinder head assembly

2.

Cylinder head bolt

3.

Washer

4.

Cylinder head gasket

A.

Tightening must be done following the installation procedure.
Refer to

EM-209

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Should be lubricated with oil.

JPBIA4097ZZ

CYLINDER HEAD

EM-209

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Removal and Installation

INFOID:0000000006449923

REMOVAL

1.

Release fuel pressure. Refer to

EC-551, "Work Procedure"

.

2.

Drain engine coolant and engine oil. Refer to

CO-11, "Draining"

and

LU-26, "Draining"

.

CAUTION:

Perform this step when the engine is cold.

3.

Remove the following components and related parts.
• Front road wheel and tire (RH): Refer to

WT-7, "Exploded View"

.

• Fillet mold: Refer to

EXT-26, "Exploded View"

• Front fender protector (RH): Refer to

EXT-22, "Exploded View"

.

• Drive belt: Refer to

EM-155, "Removal and Installation"

.

• Air duct: Refer to

EM-161, "Exploded View"

.

• Intake manifold: Refer to

EM-163, "Exploded View"

.

• Fuel tube and fuel injector: Refer to

EM-173, "Exploded View"

.

• Water outlet: Refer to

CO-26, "Exploded View"

.

• Exhaust manifold: Refer to

EM-166, "Exploded View"

.

• Rocker cover: Refer to

EM-178, "Exploded View"

.

• Front cover and timing chain: Refer to

EM-181, "Exploded View"

.

• Camshaft: Refer to

EM-191, "Exploded View"

.

1.

Spark plug

2.

Valve collet

3.

Valve spring retainer

4.

Valve spring

5.

Valve spring seat

6.

Valve oil seal

7.

Valve guide (INT)

8.

Valve guide (EXH)

9.

Valve seat (EXH)

10. Valve (EXH)

11. Valve (INT)

12. Valve seat (INT)

A.

Replacement must be following the disassembly and assembly procedure.
Refer to

EM-211

: Always replace after every disassembly.

: N·m (kg-m, ft-lb)

: Should be lubricated with oil.

JPBIA4098GB

EM-210

< REMOVAL AND INSTALLATION >

[HR16DE]

CYLINDER HEAD

4.

Remove cylinder head loosening bolts in reverse order as
shown in the figure with cylinder head wrench (commercial ser-
vice tool).

5.

Remove cylinder head gasket.

INSTALLATION

1.

Install new cylinder head gasket.

2.

Tighten cylinder head bolts in numerical order as shown in the
figure with the following procedure to install cylinder head.

CAUTION:

If cylinder head bolts are reused, check their outer diame-
ters before installation. Refer to "Cylinder Head Bolts Outer
Diameter".

a.

Apply new engine oil to threads and seating surfaces of mount-
ing bolts.

b.

Tighten all bolts.

c.

Turn all bolts 60 degrees clockwise (angle tightening).

CAUTION:

Check and confirm the tightening angle by using the angle
wrench [SST: KV10112100] (A) or protractor. Avoid judg-
ment by visual inspection without the tool.

d.

Completely loosen.

CAUTION:

In this step, loosen bolts in reverse order of that indicated in the figure.

e.

Tighten all bolts.

f.

Turn all bolts 75 degrees clockwise (angle tightening).

g.

Turn all bolts 75 degrees clockwise again (angle tightening).

A

: EXH side

B

: INT side

: Engine front

PBIC3732E

A

: EXH side

B

: INT side

: Engine front

: 40.0 N·m (4.1 kg-m, 30 ft-lb)

PBIC3732E

PBIC3733E

: 0 N·m (0 kg-m, 0 ft-lb)

: 40.0 N·m (4.1 kg-m, 30 ft-lb)

CYLINDER HEAD

EM-211

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3.

Install in the reverse order of removal after this step.

Disassembly and Assembly

INFOID:0000000006449924

DISASSEMBLY

1.

Remove spark plug with a spark plug wrench (commercial service tool).

2.

Remove valve lifter.
• Identify installation positions, and store them without mixing them up.

3.

Remove valve collet.
• Compress valve spring with the valve spring compressor, the

attachment and the adapter [SST: KV10116200] (A). Remove
valve collet with a magnet hand (B).

CAUTION:

When working, be careful not to damage valve lifter holes.

4.

Remove valve spring retainer and valve spring.

5.

Push valve stem to combustion chamber side, and remove valve.
• Identify installation positions, and store them without mixing them up.

6.

Remove valve oil seal with the valve oil seal puller [SST:
KV10107902] (A).

7.

Remove valve spring seat.

8.

When valve seat must be replaced, refer to

EM-212, "Inspection"

to removal.

9.

When valve guide must be replaced, refer to

EM-212, "Inspection"

to removal.

ASSEMBLY

1.

Install valve guide if removed. Refer to

EM-212, "Inspection"

.

2.

Install valve seat if removed. Refer to

EM-212, "Inspection"

.

3.

Install valve oil seal.
• Install with the valve oil seal drift [SST: KV10115600] (A) to

match dimension in the figure.

4.

Install valve spring seat.

5.

Install valve.

PBIC3727E

PBIC3728E

Height “H”

: 13.2 - 13.8 mm (0.519 - 0.543 in)

PBIC3211J

EM-212

< REMOVAL AND INSTALLATION >

[HR16DE]

CYLINDER HEAD

• Install larger diameter to intake side.

6.

Install valve spring.
NOTE:
It can be installed in either direction.

7.

Install valve spring retainer.

8.

Install valve collet.
• Compress valve spring with the valve spring compressor, the

attachment and the adapter [SST: KV10116200] (A). Install
valve collet with a magnet hand (B).

CAUTION:

When working, be careful not to damage valve lifter holes.

• Tap valve stem edge lightly with a plastic hammer after instal-

lation to check its installed condition.

9.

Install valve lifter.

10. Install spark plug with a spark plug wrench (commercial service tool).

Inspection

INFOID:0000000006449925

INSPECTION AFTER REMOVAL

Cylinder Head Bolts Outer Diameter

• Cylinder head bolts are tightened by plastic zone tightening

method. Whenever the size difference between “d1” and “d2”
exceeds the limit, replace them with a new one.

• If reduction of outer diameter appears in a position other than “d2”,

use it as “d2” point.

Cylinder Head Distortion

NOTE:
When performing this inspection, cylinder block distortion should be also checking. Refer to

EM-236, "Inspec-

tion"

.

1.

Wipe off engine oil and remove water scale (like deposit), gasket, sealant, carbon, etc. with a scraper.

CAUTION:

Use utmost care not to allow gasket debris to enter passages for engine oil or engine coolant.

2.

At each of several locations on bottom surface of cylinder head,
measure the distortion in six directions.

• If it exceeds the limit, replace cylinder head.

INSPECTION AFTER DISASSEMBLY

PBIC3727E

Limit (“d1”–“d2”): 0.15 mm (0.0059 in)

PBIC3717E

A

: Straightedge

B

: Feeler gauge

Limit

: Refer to

EM-253, "Cylinder head"

.

PBIC3207J

CYLINDER HEAD

EM-213

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VALVE DIMENSIONS

• Check the dimensions of each valve. For the dimensions, refer to

EM-253, "Cylinder head"

.

• If dimensions are out of the standard, replace valve and check valve seat contact. Refer to “VALVE SEAT

CONTACT”.

VALVE GUIDE CLEARANCE

Valve Stem Diameter

• Measure the diameter of valve stem with micrometer (A).

Valve Guide Inner Diameter

• Measure the inner diameter of valve guide with bore gauge.

Valve Guide Clearance

• (Valve guide clearance) = (Valve guide inner diameter) – (Valve

stem diameter)

• If the calculated value exceeds the limit, replace valve and/or valve guide. When valve guide must be

replaced. Refer to

EM-211, "Disassembly and Assembly"

.

VALVE SEAT CONTACT

• After confirming that the dimensions of valve guides and valves are within the specifications, perform this

procedure.

• Apply prussian blue (or white lead) onto contacting surface of valve seat to check the condition of the valve

contact on the surface.

• Check if the contact area band is continuous all around the circum-

ference.

• If not, grind to adjust valve fitting and check again. If the contacting

surface still has “NG” conditions (B) even after the recheck,
replace valve seat. Refer to

EM-211, "Disassembly and Assem-

bly"

.

VALVE SPRING SQUARENESS

• Set a try square (A) along the side of valve spring and rotate

spring. Measure the maximum clearance between the top of spring
and try square.

• If it exceeds the limit, replace valve spring.

VALVE SPRING DIMENSIONS AND VALVE SPRING PRESSURE LOAD

Standard

: Refer to

EM-253, "Cylinder head"

.

Standard

: Refer to

EM-253, "Cylinder head"

.

Standard and Limit

: Refer to

EM-253, "Cylinder head"

.

PBIC3213J

A

: OK

JPBIA0187ZZ

B

: Contact

Limit

: Refer to

EM-253, "Cylinder head"

.

PBIC3219J

EM-214

< REMOVAL AND INSTALLATION >

[HR16DE]

CYLINDER HEAD

• Check valve spring pressure with valve spring seat installed at the

specified spring height.

CAUTION:

Never remove valve spring seat from valve spring.

• If the installation load or load with valve open is out of the stan-

dard, replace valve spring (with valve spring seat).

INSPECTION AFTER INSTALLATION

Inspection for Leaks

The following are procedures for checking fluids leak, lubricates leak and exhaust gases leak.

• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required

quantity, fill to the specified level. Refer to

MA-13, "Fluids and Lubricants"

.

• Use procedure below to check for fuel leakage.
- Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-

age at connection points.

- Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.

NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal/installation, slack in the guide may
generate a pounding noise during and just after engine start. However, this is normal. Noise will stop after
hydraulic pressure rises.

• Warm up engine thoroughly to check there is no leakage of fuel, exhaust gases, or any oil/fluids including

engine oil and engine coolant.

• Bleed air from lines and hoses of applicable lines, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the

specified level, if necessary.

Summary of the inspection items:

*: Transmission/transaxle fluid, power steering fluid, brake fluid, etc.

Standard

: Refer to

EM-253, "Cylinder head"

.

SEM113

Items

Before starting engine

Engine running

After engine stopped

Engine coolant

Level

Leakage

Level

Engine oil

Level

Leakage

Level

Other oils and fluid*

Level

Leakage

Level

Fuel

Leakage

Leakage

Leakage

Exhaust gases

Leakage

ENGINE ASSEMBLY

EM-215

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UNIT REMOVAL AND INSTALLATION

ENGINE ASSEMBLY

Exploded View

INFOID:0000000006449926

CAUTION:

Check that the stud bolt (*2) is tight at the specified torque before tightening the mounting nut (*1)
shown in the figure. [Stud bolt (*2) may be loosened after loosening the mounting nut (*1)]

Removal and Installation

INFOID:0000000006449927

WARNING:

• Situate the vehicle on a flat and solid surface.
• Place chocks at front and back of rear wheels.
• Attach proper slingers and bolts described in PARTS CATALOG if engine slingers are not equipped.

CAUTION:

1.

Engine mounting assembly (RH)

2.

Rear engine mounting bracket

3.

Rear torque rod

4.

Engine mounting bracket (LH)

5.

Stud bolt

6.

Engine mounting bracket (LH)

7.

Engine mounting insulator (LH)

8.

Mass damper

: N·m (kg-m, ft-lb)

JPBIA4099GB

EM-216

< UNIT REMOVAL AND INSTALLATION >

[HR16DE]

ENGINE ASSEMBLY

• Always be careful to work safely, avoid forceful or uninstructed operations.
• Never start working until exhaust system and coolant are cool enough.
• If items or work required are not covered by the engine section, refer to the applicable sections.
• Always use the support point specified for lifting.
• Use either 2-pole lift type or separate type lift as best you can. If board-on type is used for unavoid-

able reasons, support at the rear axle jacking point with a transmission jack or similar tool before
starting work, in preparation for the backward shift of center of gravity.

• For supporting points for lifting and jacking point at rear axle, refer to

GI-36, "Garage Jack and

Safety Stand and 2-Pole Lift"

.

REMOVAL

Outline

Remove the engine and the transaxle assembly from the vehicle downward. Separate the engine and the tran-
saxle.

Preparation

1.

Release fuel pressure. Refer to

EC-551, "Work Procedure"

.

2.

Drain engine coolant from radiator. Refer to

CO-11, "Draining"

.

CAUTION:

• Perform this step when the engine is cold.
• Never spill engine coolant on drive belts.

3.

Remove the following parts.
• Engine undercover
• Front road wheels and tires (RH and LH)
• Fillet mold: Refer to

EXT-26, "Exploded View"

• Front fender protector (RH and LH): Refer to

EXT-22, "Exploded View"

.

• Drive belt: Refer to

EM-155, "Removal and Installation"

.

• Battery and battery tray: Refer to

PG-124, "Exploded View"

.

• Air duct (inlet), air duct, and air cleaner case assembly: Refer to

EM-161, "Removal and Installation"

.

• Radiator hose (upper and lower): Refer to

CO-17, "Exploded View"

.

• Exhaust front tube: Refer to

EX-12, "Exploded View"

.

Engine Room LH

1.

Disconnect all connections of engine harness around the bat-
tery, and then temporarily secure the engine harness into the
engine side.

CAUTION:

Protect connectors using a resin bag against foreign mate-
rials during the operation.

2.

Disconnect heater hoses. Refer to

CO-26, "Exploded View"

.

3.

Disconnect fuel feed hose at engine side. Refer to

EM-173, "Exploded View"

.

4.

Disconnect control linkage cable from transaxle. Refer to

TM-25, "Removal and Installation"

(M/T mod-

els),

TM-485, "Removal and Installation"

(CVT models).

5.

Disconnect clutch tube on transaxle side from clutch damper. Refer to

CL-24, "Exploded View"

.

Engine Room RH

1.

Remove alternator. Refer to

CHG-26, "HR16DE : Exploded View"

.

2.

Disconnect vacuum hose at engine side. Refer to

EM-163, "Exploded View"

.

3.

Remove EVAP hoses at engine side. Refer to

EM-163, "Exploded View"

.

4.

Remove air conditioner compressor from the engine with the piping connected. Temporarily fix the air con-
ditioner compressor on the vehicle side with a rope without placing a heavy load on the piping.

Vehicle Underbody

JPBIA4195ZZ

ENGINE ASSEMBLY

EM-217

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1.

Remove ground cable at transaxle side.

2.

Remove drive shafts (RH and LH). Refer to

FAX-52, "Exploded View"

.

3.

Remove rear torque rod (1).

4.

Preparation for the separation work of transaxle is as follows:
• Remove transaxle joint bolts which pierce at oil pan (upper) lower rear side. Refer to

EM-169, "Exploded

View"

.

Removal

1.

When engine can be hoisted, install engine slinger to cylinder
head front left side (A) and rear right side (B) and support the
engine position with a hoist.

2.

Use a manual lift table caddy (commercial service tool) (A) or
equivalently rigid tool such as a transmission jack. Securely sup-
port bottom of the engine and the transaxle assembly.

CAUTION:

Put a piece of wood or an equivalent as the supporting sur-
face, secure a completely stable condition.

3.

Remove engine mounting bracket (RH) (2), and engine mount-
ing insulator (RH) (1).

4.

Remove engine mounting through bolt-securing nut (C).

5.

Carefully lower jack, or raise lift to remove the engine and the transaxle assembly. When performing work,
observe the following caution.

CAUTION:

• Check that no part interferes with the vehicle side.
• Before and during this lifting, always check if any harnesses are left connected.

2

: Rear engine mounting bracket

: Vehicle front

JPBIA4196ZZ

: Engine front

Slinger bolts

: 25.0 N·m (2.6 kg-m, 18 ft-lb)

PBIC3738E

PBIC3223J

3

: Engine mounting insulator

A

: Engine front side

B

: Transaxle side

JPBIA4198ZZ

EM-218

< UNIT REMOVAL AND INSTALLATION >

[HR16DE]

ENGINE ASSEMBLY

• During the removal, always be careful to prevent the vehicle from falling off the lift due to

changes in the center of gravity.

• If necessary, support the vehicle by setting jack or suitable tool at the rear.

Separation

1.

Remove starter motor. Refer to

STR-21, "HR16DE : Exploded View"

.

2.

Lift with a hoist and separate the engine from the transaxle assembly. Refer to

TM-30, "Exploded View"

(M/T models),

TM-508, "Exploded View"

(CVT models).

INSTALLATION

Note the following, and install in the reverse order of removal.

CAUTION:

• Never allow engine oil to get on engine mounting insulator. Be careful not to damage engine mount-

ing insulator.

• Check that each mounting insulator is seated properly, and tighten mounting nuts and bolts.
• When installation directions are specified, install parts according to the direction marks on them

referring to the figure of components. Refer to

EM-215, "Exploded View"

.

Engine Mounting Bracket (RH)

• Tighten mounting bolts in the numerical order as shown in the fig-

ure.

Inspection

INFOID:0000000006449928

INSPECTION AFTER INSTALLATION

Inspection for Leakage

The following are procedures for checking fluids leakage, lubricates leakage, and exhaust gases leakage.
• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required

quantity, fill to the specified level. Refer to

MA-13, "Fluids and Lubricants"

.

• Use procedure below to check for fuel leakage.
- Turn ignition switch “ON” (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-

age at connection points.

- Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
• Warm up engine thoroughly to check there is no leakage of fuel, exhaust gases, or any oil/fluids including

engine oil and engine coolant.

• Bleed air from lines and hoses of applicable lines, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to the

specified level, if necessary.

Summary of the inspection items:

*: Transmission/transaxle/CVT fluid, power steering fluid, brake fluid, etc.

: Vehicle front

JPBIA2809ZZ

Items

Before starting engine

Engine running

After engine stopped

Engine coolant

Level

Leakage

Level

Engine oil

Level

Leakage

Level

Other oils and fluid*

Level

Leakage

Level

Fuel

Leakage

Leakage

Leakage

Exhaust gases

Leakage

ENGINE STAND SETTING

EM-219

< UNIT DISASSEMBLY AND ASSEMBLY >

[HR16DE]

C

D

E

F

G

H

I

J

K

L

M

A

EM

N

P

O

UNIT DISASSEMBLY AND ASSEMBLY

ENGINE STAND SETTING

Setting

INFOID:0000000006449929

NOTE:
Explained here is how to disassemble with engine stand supporting transaxle surface. When using different
type of engine stand, note with difference in steps and etc.
1.

Remove the engine and the transaxle assembly from the vehicle, and separate the transaxle from the
engine. Refer to

EM-215, "Exploded View"

.

2.

Install engine to engine stand with the following procedure:

a.

Remove flywheel or drive plate.
• Secure flywheel (1) with a stopper plate [SST: KV11105210]

(A), and remove mounting bolts (M/T models).

• Secure driveplate (1) with a stopper plate [SST: KV11105210]

(A), and remove mounting bolts (CVT models).

CAUTION:

• Never disassemble them.
• Never place them with signal plate facing down.
• When handling signal plate, take care not to damage or scratch them.
• Handle signal plate in a manner that prevents them from becoming magnetized.

b.

Remove pilot converter (1) from the rear end of the crankshaft.
Use a pilot bush puller [SST: ST16610000] (A), if necessary.

c.

Lift the engine with a hoist to install it onto widely use engine stand.

CAUTION:

MBIB1382E

PBIC3226J

PBIC3229J

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Политика конфиденциальности