Juke F15 (2012 year). Service Repair Manual — part 49

BRM-104

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

Rear Side Member Extension (2WD Models)

INFOID:0000000006482868

Work after rear panel is removed.

Unit: mm (in)

: Vehicle front

: Weld the parts onto the back of the component part.

Replacement parts

z

Rear side member assembly (LH)

JSKIA2188GB

REPLACEMENT OPERATIONS

BRM-105

< REMOVAL AND INSTALLATION >

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Rear Side Member Extension (4WD Models)

INFOID:0000000006517746

Work after rear panel is removed.

: Vehicle front

: Weld the parts onto the back of the component part.

Replacement parts

z

Rear side member extension (LH)

JSKIA2032ZZ

BRM-106

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

: Vehicle front

: Weld the parts onto the back of the component part.

Replacement parts

z

Rear side member extension (LH)

JSKIA2189ZZ

REPLACEMENT OPERATIONS

BRM-107

< REMOVAL AND INSTALLATION >

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Roof

INFOID:0000000006482869

1.

Body sealing

: Vehicle front

: Welding method and the number of welding points apply to both side of the vehicle.

: Sealing portion apply to both side of the vehicle.

Replacement parts

z

Roof

z

Roof bow No. 1

z

Roof bow No. 2

z

Roof bow No. 3

JSKIA2190ZZ

BRM-108

< REMOVAL AND INSTALLATION >

REPLACEMENT OPERATIONS

Roof Rail

INFOID:0000000006482870

Work after roof is removed.

1.

Adhesive

: Vehicle front

: Welding method and the number of welding points apply to both side of the vehicle.

: Adhesive portion apply to both side of the vehicle.

Replacement parts

z

Front roof rail

z

Rear roof rail

JSKIA2191ZZ

BODY ALIGNMENT

BRM-109

< SERVICE DATA AND SPECIFICATIONS (SDS)

C

D

E

F

G

H

I

J

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M

A

B

BRM

N

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SERVICE DATA AND SPECIFICATIONS (SDS)

BODY ALIGNMENT

Body Center Marks (RHD Models)

INFOID:0000000006482872

A mark is placed on each part of the body to indicate the vehicle center. When repairing the vehicle frame
(members, pillars, etc.) damaged by an accident which it enables more accurate and effective repair by using
these marks together with body alignment specifications.

Unit: mm (in)

: Vehicle front

Points

Portion

Marks

A

Front roof

Embossment

B

Cowl top

Embossment

C

Upper dash

Hole

φ

7 (0.28)

D

Trans control reinforcement

Hole

φ

16 (0.63)

JSKIA1988ZZ

BRM-110

< SERVICE DATA AND SPECIFICATIONS (SDS)

BODY ALIGNMENT

Body Center Marks (LHD Models)

INFOID:0000000006482893

A mark is placed on each part of the body to indicate the vehicle center. When repairing the vehicle frame
(members, pillars, etc.) damaged by an accident which it enables more accurate and effective repair by using
these marks together with body alignment specifications.

Unit: mm (in)

E

Parking brake reinforcement

Hole

φ

12 (0.47)

F

Rear panel

Indent

G

Rear roof

Embossment

Points

Portion

Marks

: Vehicle front

Points

Portion

Marks

A

Front roof

Embossment

B

Cowl top

Embossment

JSKIA2144ZZ

BODY ALIGNMENT

BRM-111

< SERVICE DATA AND SPECIFICATIONS (SDS)

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Description

INFOID:0000000006482873

• All dimensions indicated in the figures are actual.
• When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge itself

to make sure there is no free play.

• When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
• Measurements should be taken at the center of the mounting holes.
• An asterisk (*) following the value at the measuring point indicates that the measuring point on the other side

is symmetrically the same value.

• The coordinates of the measurement points are the distances measured from the standard line of

″

X

″

,

″

Y

″

and

″

Z

″

.

•

″

Z

″

: Imaginary base line [200 mm (7.87 in) below datum line (

″

0Z

″

at design plan)]

Engine Compartment (2WD RHD Models)

INFOID:0000000006482874

MEASUREMENT

Dimensions marked with

″

*

″

indicate symmetrically identical dimensions on both the right and left hand of the

vehicle.

C

Upper dash

Embossment

D

Trans control reinforcement

Hole

φ

16 (0.63)

E

Parking brake reinforcement

Hole

φ

12 (0.47)

F

Rear panel

Indent

G

Rear roof

Embossment

Points

Portion

Marks

1.

Vehicle center

2.

Front axle center

3.

Imaginary base line

JSKIA0073GB

BRM-112

< SERVICE DATA AND SPECIFICATIONS (SDS)

BODY ALIGNMENT

«The others»

Unit: mm (in)

MEASUREMENT POINTS

Unit: mm (in)

Point

Dimension

Memo

Point

Dimension

Memo

Point

Dimension

Memo

Point

Dimension

Memo

A - C

721 (28.39)*

B - E

298 (11.73)*

D - d

1429 (56.26)

G - h

1192 (46.93)*

A - D

723 (28.46)*

B - e

1233 (48.54)*

E - e

1037 (40.83)

J - j

965 (37.99)

A - F

802 (31.57)*

C - c

1441 (56.73)

F - f

1366 (53.78)

JSKIA2145GB

BODY ALIGNMENT

BRM-113

< SERVICE DATA AND SPECIFICATIONS (SDS)

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Unit: mm (in)

: Vehicle front

JSKIA2146ZZ

Point

Material

Point

Material

A

Wiper mounting bracket hole center of center po-
sitioning mark

φ

7 (0.28)

G, g, H, h

Upper radiator core support hole center
G, g:

φ

12 (0.47)

H, h: 14

×

12 (0.55

×

0.47)

B, b

Hoodledge reinforcement hole center 14

×

10

(0.55

×

0.39)

J

Front side member hole center

φ

7 (0.28)

C, c, F, f

Front fender installing hole center

φ

7 (0.28)

j

Engine mounting bracket hole center

φ

11 (0.43)

D, d

Front combination lamp installing hole center

φ

7

(0.28)

K, k, M, m

Front bumper stay installing hole center

φ

15

(0.59)

E, e

Front strut installing hole center 16

×

10

(0.63

×

0.39)

BRM-114

< SERVICE DATA AND SPECIFICATIONS (SDS)

BODY ALIGNMENT

Engine Compartment (2WD LHD Models)

INFOID:0000000006482894

MEASUREMENT

Dimensions marked with

″

*

″

indicate symmetrically identical dimensions on both the right and left hand of the

vehicle.

«The others»

Unit: mm (in)

MEASUREMENT POINTS

Unit: mm (in)

Point

Dimension

Memo

Point

Dimension

Memo

Point

Dimension

Memo

Point

Dimension

Memo

A - C

729 (28.70)*

A - J

673 (26.50)

C - c

1441 (56.73)

F - f

1366 (53.78)

A - D

729 (28.70)*

B - E

298 (11.73)*

D - d

1429 (56.26)

G - h

1192 (46.93)*

A - F

798 (31.42)*

B - e

1233 (48.54)*

E - e

1037 (40.83)

J - j

965 (37.99)

JSKIA2147GB

BODY ALIGNMENT

BRM-115

< SERVICE DATA AND SPECIFICATIONS (SDS)

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Unit: mm (in)

: Vehicle front

JSKIA2148ZZ

Point

Material

Point

Material

A

Upper dash positioning mark of center position-
ing mark

G, g, H, h

Upper radiator core support hole center
G, g:

φ

12 (0.47)

H, h: 14

×

12 (0.55

×

0.47)

B, b

Hoodledge reinforcement hole center 14

×

10

(0.55

×

0.39)

J

Front side member hole center

φ

7 (0.28)

C, c, F, f

Front fender installing hole center

φ

7 (0.28)

j

Engine mounting bracket hole center

φ

11 (0.43)

D, d

Front combination lamp installing hole center

φ

7

(0.28)

K, k, M, m

Front bumper stay installing hole center

φ

15

(0.59)

E, e

Front strut installing hole center 16

×

10

(0.63

×

0.39)

BRM-116

< SERVICE DATA AND SPECIFICATIONS (SDS)

BODY ALIGNMENT

Engine Compartment (4WD RHD Models)

INFOID:0000000006482875

MEASUREMENT

Dimensions marked with

″

*

″

indicate symmetrically identical dimensions on both the right and left hand of the

vehicle.

«The others»

Unit: mm (in)

MEASUREMENT POINTS

Unit: mm (in)

Point

Dimension

Memo

Point

Dimension

Memo

Point

Dimension

Memo

Point

Dimension

Memo

A - C

721 (28.39)*

B - E

298 (11.73)*

D - d

1429 (56.26)

G - h

1192 (46.93)*

A - D

723 (28.46)*

B - e

1233 (48.54)*

E - e

1037 (40.83)

J - j

958 (37.72)

A - F

802 (31.57)*

C - c

1441 (56.73)

F - f

1366 (53.78)

JSKIA2149GB

BODY ALIGNMENT

BRM-117

< SERVICE DATA AND SPECIFICATIONS (SDS)

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Unit: mm (in)

: Vehicle front

JSKIA2150ZZ

Point

Material

Point

Material

A

Wiper mounting bracket hole center of center po-
sitioning mark

φ

7 (0.28)

G, g, H, h

Upper radiator core support hole center
G, g:

φ

12 (0.47)

H, h: 14

×

12 (0.55

×

0.47)

B, b

Hoodledge reinforcement hole center 14

×

10

(0.55

×

0.39)

J

Front side member hole center

φ

7 (0.28)

C, c, F, f

Front fender installing hole center

φ

7 (0.28)

j

Engine mounting bracket hole center

φ

11 (0.43)

D, d

Front combination lamp installing hole center

φ

7

(0.28)

K, k, M, m

Front bumper stay installing hole center

φ

15

(0.59)

E, e

Front strut installing hole center 16

×

10

(0.63

×

0.39)

BRM-118

< SERVICE DATA AND SPECIFICATIONS (SDS)

BODY ALIGNMENT

Engine Compartment (4WD LHD Models)

INFOID:0000000006482895

MEASUREMENT

Dimensions marked with

″

*

″

indicate symmetrically identical dimensions on both the right and left hand of the

vehicle.

«The others»

Unit: mm (in)

MEASUREMENT POINTS

Unit: mm (in)

Point

Dimension

Memo

Point

Dimension

Memo

Point

Dimension

Memo

Point

Dimension

Memo

A - C

729 (28.70)*

B - E

298 (11.73)*

D - d

1429 (56.26)

G - h

1192 (46.93)*

A - D

729 (28.70)*

B - e

1233 (48.54)*

E - e

1037 (40.83)

J - j

958 (37.72)

A - F

798 (31.42)*

C - c

1441 (56.73)

F - f

1366 (53.78)

JSKIA2151GB

BODY ALIGNMENT

BRM-119

< SERVICE DATA AND SPECIFICATIONS (SDS)

C

D

E

F

G

H

I

J

L

M

A

B

BRM

N

O

P

Unit: mm (in)

: Vehicle front

JSKIA2152ZZ

Point

Material

Point

Material

A

Upper dash positioning mark of center position-
ing mark

G, g, H, h

Upper radiator core support hole center
G, g:

φ

12 (0.47)

H, h: 14

×

12 (0.55

×

0.47)

B, b

Hoodledge reinforcement hole center 14

×

10

(0.55

×

0.39)

J

Front side member hole center

φ

7 (0.28)

C, c, F, f

Front fender installing hole center

φ

7 (0.28)

j

Engine mounting bracket hole center

φ

11 (0.43)

D, d

Front combination lamp installing hole center

φ

7

(0.28)

K, k, M, m

Front bumper stay installing hole center

φ

15

(0.59)

E, e

Front strut installing hole center 16

×

10

(0.63

×

0.39)