Juke F15 (2012 year). Service Repair Manual — part 74

DLK-176

< REMOVAL AND INSTALLATION >

[TYPE 1]

FRONT DOOR LOCK

5.

Disconnect door lock actuator connector, and then remove door lock assembly.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Never reuse TORX bolt. Always replace it with a new one when it is removed.
• Check door open/close, lock/unlock operation after installation.
• Check door lock cable is properly engaged with outside handle bracket.
• Check door lock assembly for poor lubrication. Apply body

grease to door lock if necessary.

INSIDE HANDLE

INSIDE HANDLE : Removal and Installation

INFOID:0000000006521176

REMOVAL

1.

Remove front door finisher. Refer to

INT-13, "Removal and Installation"

.

2.

Remove inside handle mounting bolt (A).

3.

Disengage inside handle (1) from door panel (2) while sliding
inside handle toward vehicle rear, and then separate inside han-
dle.

4.

Disengage inside handle cable (2), and then remove inside han-
dle (1).

INSTALLATION

Note the following item, and install in the reverse order of removal.

CAUTION:

Check door open/close, lock/unlock operation after installation.

OUTSIDE HANDLE

OUTSIDE HANDLE : Removal and Installation

INFOID:0000000006521177

REMOVAL

1.

Remove front door glass and front door lower sash (rear). Refer to

GW-17, "Removal and Installation"

.

: Grease up point

JMKIA5937ZZ

: Vehicle front

JMKIA5932ZZ

JMKIA5933ZZ

FRONT DOOR LOCK

DLK-177

< REMOVAL AND INSTALLATION >

[TYPE 1]

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2.

Remove key rod protector mounting bolt and fixing clip, and then remove key rod protector.

3.

Disengage lock holder (1), and then separate key rod (3) from
door lock assembly (2).(Driver side)

4.

Disconnect harness connector of door antenna (1) and door
request switch (2) and remove harness clamp (3).

5.

Remove grommet (1) of door side. Loosen, through grommet
hole, TORX bolt (2) that fixes door lock cylinder. (For passenger
side, TORX bolt fixes outside handle escutcheon.)

6.

While pulling outside handle (1), remove door key cylinder
assembly (diver side) (2) or outside handle escutcheon (passen-
ger side) (2).

JMKIA5934ZZ

: Vehicle front

JMKIA5690ZZ

JMKIA5691ZZ

JMKIA0441ZZ

DLK-178

< REMOVAL AND INSTALLATION >

[TYPE 1]

FRONT DOOR LOCK

7.

While pulling outside handle (1), slide toward rear of vehicle to
remove outside handle.

8.

Remove front gasket (1) and rear gasket (2).

9.

Slide outside handle bracket toward rear of vehicle to remove.

10. Disconnect outside handle cable (1) from outside handle bracket

(2).

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• When installing key rod, rotate key rod holder until a click is felt.
• Check that door lock cables are normally engaged with inside handle and outside handle.
• After installation, check door open/close, and lock/unlock operation.

JMKIA2948ZZ

: Vehicle front

JMKIA5692ZZ

: Vehicle front

JMKIA5935ZZ

JMKIA5936ZZ

REAR DOOR LOCK

DLK-179

< REMOVAL AND INSTALLATION >

[TYPE 1]

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REAR DOOR LOCK

Exploded View

INFOID:0000000006521178

DOOR LOCK

DOOR LOCK : Removal and Installation

INFOID:0000000006521179

REMOVAL

1.

Remove rear door glass and rear door lower sash (rear). Refer to

GW-21, "Removal and Installation"

.

2.

Remove inside handle. Refer to

DLK-180, "INSIDE HANDLE : Removal and Installation"

.

3.

Remove outside handle. Refer to

DLK-180, "OUTSIDE HANDLE : Removal and Installation"

.

4.

Remove door lock assembly TORX bolts.

5.

Disconnect door lock actuator connector, and then remove door lock assembly.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Never reuse TORX bolt. Always replace it with a new one when it is removed.
• Check door open/close, lock/unlock operation after installation.

1.

Outside handle assembly

2.

Inside handle

3.

TORX bolt

4.

Door lock assembly

5.

Rear door sealing screen

: Clip

: Pawl

: Vehicle front

: Do not reuse

: N·m (kg-m, in-lb)

: Body grease

JMKIA5994GB

DLK-180

< REMOVAL AND INSTALLATION >

[TYPE 1]

REAR DOOR LOCK

• Check door lock assembly for poor lubrication. Apply body

grease to door lock if necessary.

INSIDE HANDLE

INSIDE HANDLE : Removal and Installation

INFOID:0000000006521180

REMOVAL

1.

Remove rear door finisher. Refer to

INT-16, "Removal and Installation"

.

2.

Remove upper side of sealing screen.
NOTE:
Cut the butyl tape so that some parts of the butyl tape do not remain on the sealing screen, if the sealing
screen is reused.

3.

Remove inside handle mounting bolt (A).

4.

Disengage inside handle (1) from door panel (2) while sliding
inside handle toward vehicle rear, and then separate inside han-
dle.

5.

Disengage inside handle cable (2), and then remove inside han-
dle (1).

INSTALLATION

Note the following item, and install in the reverse order of removal.

CAUTION:

Check door open/close, lock/unlock operation after installation.

OUTSIDE HANDLE

OUTSIDE HANDLE : Removal and Installation

INFOID:0000000006521181

REMOVAL

1.

Remove rear door finisher and rear door corner cover inner. Refer to

INT-16, "Removal and Installation"

.

2.

Remove rear door sealing screen.

: Grease up point

JMKIA5937ZZ

: Vehicle front

JMKIA5932ZZ

JMKIA5933ZZ

REAR DOOR LOCK

DLK-181

< REMOVAL AND INSTALLATION >

[TYPE 1]

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3.

Rotate stopper (1) upward.

4.

Disengage outside handle cable (2), and then remove outside
handle cable from outside handle assembly (3).

5.

Remove outside handle assembly mounting bolts (A).

6.

Disengage mounting clips using a remover tool (A), and then
remove outside handle assembly.

CAUTION:

Apply protective tape (B) on the door panel to protect the
painted surface from damage.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

• Never reuse rear door sealing screen. Always replace it with a new one when it is removed.

When installing rear door sealing screen, install it according to the following procedure.

- Put lower portion of rear door sealing screen (1) into inside of

door panel (2).

- Perform positioning according to the following procedure,

and then install rear door sealing screen.

• Align upper portion of rear door sealing screen to hole (A) of

door panel as shown in the figure.

• Align hole of rear door sealing screen to edge (B) of door

panel as shown in the figure.

• Be careful to position outside handle cable normally when installing it. For details, refer to

DLK-179,

"Exploded View"

.

• Check door open/close, lock/unlock operation after installation.

JMKIA5711ZZ

JMKIA5712ZZ

: Clip

JMKIA5713ZZ

JMKIA5840ZZ

DLK-182

< REMOVAL AND INSTALLATION >

[TYPE 1]

BACK DOOR LOCK

BACK DOOR LOCK

Exploded View

INFOID:0000000006521182

DOOR LOCK

DOOR LOCK : Removal and Installation

INFOID:0000000006521183

REMOVAL

1.

Remove the back door lower finisher. Refer to

INT-35, "BACK DOOR LOWER FINISHER : Removal and

Installation"

.

2.

Remove back door lock assembly mounting bolts.

3.

Disconnect back door lock connector, and then remove back door lock assembly.

INSTALLATION

Note the following item, and install in the reverse order of removal.

CAUTION:

After installation, check back door open/close, and lock/unlock operation.

EMERGENCY LEVER

EMERGENCY LEVER : Unlock procedures

INFOID:0000000006521185

UNLOCK PROCEDURES

NOTE:
If back door lock cannot be unlocked due to a malfunction or battery discharge, follow the procedures to
unlock back door.

1.

Remove emergency lid. Refer to

INT-36, "EMERGENCY LID : Removal and Installation"

.

1.

Back door lock assembly

2.

TORX bolt

3.

Back door striker

: Do not reuse

: N·m (kg-m, ft-lb)

: Body grease

JMKIA5714GB

BACK DOOR LOCK

DLK-183

< REMOVAL AND INSTALLATION >

[TYPE 1]

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2.

From inside the vehicle, rotate emergency lever toward lower
direction and unlock.

JMKIA5356ZZ

DLK-184

< REMOVAL AND INSTALLATION >

[TYPE 1]

FUEL FILLER LID OPENER

FUEL FILLER LID OPENER

Exploded View

INFOID:0000000006521186

FUEL FILLER LID

FUEL FILLER LID : Removal and Installation

INFOID:0000000006521187

REMOVAL

1.

Fully open fuel filler lid.

2.

Remove fuel mounting pin (1).

3.

Remove mounting screws, and then remove fuel filler lid.

INSTALLATION

Note the following items, and install in the reverse order of removal.

1.

Fuel filler lid opener cable

2.

Cable protector

3.

Fuel filler lid lock assembly

4.

Fuel filler lid assembly

5.

Spring

6.

Bumper rubber

: Clip

: Do not reuse

JMKIA5716ZZ

JMKIA5717ZZ

FUEL FILLER LID OPENER

DLK-185

< REMOVAL AND INSTALLATION >

[TYPE 1]

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CAUTION:

• After installation, check fuel filler lid assembly open/close, lock/unlock operation.
• After installation, apply the touch-up paint (the body color) onto the head of the mounting screws.
NOTE:
• The following table shows the specifide values for checking nomal installation status.
• Fitting adjustment cannot be perfomed.

Unit: mm (in)

FUEL FILLER OPENER CABLE

FUEL FILLER OPENER CABLE : Removal and Installation

INFOID:0000000006562171

REMOVAL

1.

Remove hood lock control cable assembly from instrument lower panel (LH). Refer to

DLK-173, "HOOD

LOCK CONTROL CABLE : Removal and Installation"

.

2.

Remove fuel filler lid opener cable (2) from fuel filler lid opener
lever (1).

3.

Remove front kicking plate inner (RH) and rear kicking plate inner (RH). Refer to

INT-19, "KICKING

PLATE INNER : Removal and Installation"

.

4.

Remove dash side finisher (RH). Refer to

INT-20, "DASH SIDE FINISHER : Removal and Installation"

.

5.

Remove center pillar lower garnish (RH). Refer to

INT-20, "CENTER PILLAR LOWER GARNISH :

Removal and Installation"

.

6.

Remove luggage side lower finisher (RH). Refer to

INT-31, "LUGGAGE SIDE LOWER FINISHER :

Removal and Installation"

.

7.

Remove fuel filler lid opener cable from fuel filler lid lock assembly. Refer to

DLK-186, "FUEL FILLER LID

LOCK : Removal and Installation"

.

8.

Disengage each harness protector (1), and then remove fuel
filler lid opener cable (2).

9.

Remove fuel filler lid opener cable fixing clips, and then remove fuel filler lid opener cable.

INSTALLATION

Note the following items, and install in the reverse order of removal.

CAUTION:

After installation, check fuel filler lid assembly open/close, lock/unlock operation.

FUEL FILLER LID LOCK

Clearance

Evenness

Fuel filler lid – Body side outer

2.0 – 4.0 (0.079 – 0.157)

(-1.0) – (+1.0) [(-0.039) – (+0.039)]

JMKIA5672ZZ

JMKIA5720ZZ

DLK-186

< REMOVAL AND INSTALLATION >

[TYPE 1]

FUEL FILLER LID OPENER

FUEL FILLER LID LOCK : Removal and Installation

INFOID:0000000006562263

REMOVAL

1.

Fully open fuel filler lid.

2.

Remove luggage side lower finisher (RH). Refer to

INT-31, "LUGGAGE SIDE LOWER FINISHER :

Removal and Installation"

.

3.

Rotate and disengage fuel filler lid lock assembly, and then
remove fuel filler lid lock assembly.
NOTE:
Operation is performed easily when rotating fuel filler lid lock
from passenger room side.

4.

Disengage fuel filler lid opener cable (1). Remove fuel filler lid
opener cable while pressing stopper pin (2).

INSTALLATION

Note the following item, and install in the reverse order of removal.

CAUTION:

After installation, check fuel filler lid assembly open/close, lock/unlock operation.

JMKIA5718ZZ

JMKIA5719ZZ

DOOR SWITCH

DLK-187

< REMOVAL AND INSTALLATION >

[TYPE 1]

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DOOR SWITCH

Exploded View

INFOID:0000000006601381

Removal and Installation

INFOID:0000000006302914

REMOVAL

Remove the TORX bolt (A), and then remove door switch (1).

INSTALLATION

Install in the reverse order of removal.

1.

Door switch

2.

TORX bolt

JMKIA2569GB

JMKIA2173ZZ

DLK-188

< REMOVAL AND INSTALLATION >

[TYPE 1]

INSIDE KEY ANTENNA

INSIDE KEY ANTENNA

INSTRUMENT CENTER

INSTRUMENT CENTER : Removal and Installation

INFOID:0000000006302918

REMOVAL

1.

Remove the multi display unit. Refer to

AV-125, "Removal and Installation"

.

2.

Remove the inside key antenna (instrument center) (1) mount-
ing clip (A), and then remove inside key antenna (instrument
center).

CAUTION:

Be careful not to drop mounting clip (A) into instrument
panel.

INSTALLATION

Install in the reverse order of removal.

CONSOLE

CONSOLE : Removal and Installation

INFOID:0000000006601543

REMOVAL

1.

Remove the center console assembly. Refer to

IP-23, "Removal and Installation"

.

2.

Remove the inside key antenna (console) (1) mounting clip (A),
and then remove inside key antenna (console).

INSTALLATION

Install in the reverse order of removal.

LUGGAGE ROOM

JMKIA5573ZZ

JMKIA5575ZZ

INSIDE KEY ANTENNA

DLK-189

< REMOVAL AND INSTALLATION >

[TYPE 1]

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LUGGAGE ROOM : Exploded View

INFOID:0000000006601849

LUGGAGE ROOM : Removal and Installation

INFOID:0000000006302919

REMOVAL

1.

Remove the luggage floor finisher. Refer to

INT-29, "Exploded View"

.

2.

Remove the inside key antenna (luggage room) (1) mounting
clip RH (A).

3.

Disengage inside key antenna (luggage room) fixing clip using a
flat-bladed screwdriver (A), and then pull out forward the inside
key antenna (luggage room).

INSTALLATION

Install in the reverse order of removal.

CAUTION:

Visually check the clips for deformation and damage during installation.
Replace with new ones if necessary.

1.

Inside key antenna (luggage room)

2.

Clip

: Do not reuse

JMKIA5576ZZ

JMKIA5577ZZ

JMKIA5578ZZ

DLK-190

< REMOVAL AND INSTALLATION >

[TYPE 1]

OUTSIDE KEY ANTENNA

OUTSIDE KEY ANTENNA

DRIVER SIDE

DRIVER SIDE : Removal and Installation

INFOID:0000000006302920

REMOVAL

Remove the driver side outside handle. Refer to

DLK-176, "OUTSIDE HANDLE : Removal and Installation"

.

INSTALLATION

Install in the reverse order of removal.

PASSENGER SIDE

PASSENGER SIDE : Removal and Installation

INFOID:0000000006302921

REMOVAL

Remove the passenger side outside handle. Refer to

DLK-176, "OUTSIDE HANDLE : Removal and Installa-

tion"

.

INSTALLATION

Install in the reverse order of removal.

REAR BUMPER

REAR BUMPER : Removal and Installation

INFOID:0000000006302922

REMOVAL

1.

Remove the rear bumper fascia. Refer to

EXT-16, "Removal and Installation"

.

2.

Remove the outside key antenna (rear bumper) (1) mounting
clip (A), then remove outside key antenna (rear bumper).

INSTALLATION

Install in the reverse order of removal.

JMKIA5580ZZ

INTELLIGENT KEY WARNING BUZZER

DLK-191

< REMOVAL AND INSTALLATION >

[TYPE 1]

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INTELLIGENT KEY WARNING BUZZER

Removal and Installation

INFOID:0000000006302923

REMOVAL

1.

Remove the Intelligent Key warning buzzer (1) mounting bolt
(A), and then remove the Intelligent Key warning buzzer.

INSTALLATION

Install in the reverse order of removal.

JMKIA5571ZZ