Juke F15 (2012 year). Service Repair Manual — part 34
COMPONENT PARTS
BRC-101
< SYSTEM DESCRIPTION >
[WITH ESP]
C
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BRC
N
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4WD
JSFIA0550ZZ
1.
TROL SYSTEM :
Component Parts Location"
.
2.
TCM
Refer to
SYSTEM : Component Parts Loca-
tion"
.
3.
4.
Yaw rate/side/decel G sensor
5.
Steering angle sensor
6.
Stop lamp switch
7.
Brake switch/brake pedal position
switch
8.
Front wheel sensor
9.
ABS actuator and electric unit (con-
trol unit)
10. Rear wheel sensor
A.
Under floor carpet (front seat right
side)
B.
Back of spiral cable assembly
C.
ABS warning lamp, brake warning
lamp, ESP warning lamp, ESP OFF
indicator lamp (in combination
meter)
D.
Brake pedal
E.
Steering knuckle
F.
Inside engine room
G.
Rear axle housing
BRC-102
< SYSTEM DESCRIPTION >
[WITH ESP]
COMPONENT PARTS
Component Description
INFOID:0000000006601866
*1: Models with LHD (MR16DDT and HR16DE)
*2: Models with CVT
*3: 4WD models
Wheel Sensor and Sensor Rotor
INFOID:0000000006601867
NOTE:
• Wheel sensor of front wheel is installed on steering knuckle.
• Sensor rotor of front wheel is integrated in wheel hub and bearing assembly.
• Wheel sensor of rear wheel is installed on wheel hub and bearing assembly. (2WD)
• Wheel sensor of rear wheel is installed on axle housing. (4WD)
• Sensor rotor of rear wheel is integrated in wheel hub and bearing assembly. (2WD)
• Sensor rotor of rear wheel is integrated on drive shaft. (4WD)
• Never measure resistance and voltage value using a tester because sensor is active sensor.
Component
Reference/Function
ABS actuator and electric unit (control unit)
BRC-103, "ABS Actuator and Electric Unit (Control Unit)"
Wheel sensor
BRC-102, "Wheel Sensor and Sensor Rotor"
ESP pressure sensor
*1
BRC-104, "ESP pressure Sensor"
Stop lamp switch
Brake switch/brake pedal position switch
BRC-104, "Brake Switch/Brake Pedal Position Switch"
Steering angle sensor
BRC-104, "Steering Angle Sensor"
Yaw rate/side/decel G sensor
BRC-104, "Yaw Rate/Side/Decel G Sensor"
ESP OFF switch
Brake fluid level switch
BRC-104, "Brake Fluid Level Switch"
Parking brake switch
BRC-104, "Parking Brake Switch"
ESP warning lamp
ABS warning lamp
Brake warning lamp
ESP OFF indicator lamp
ECM
Mainly transmits the following signals to ABS actuator and elec-
tric unit (control unit) via CAN communication.
• Accelerator pedal position signal
• Engine speed signal
Mainly receives the following signals from ABS actuator and
electric unit (control unit) via CAN communication.
• Target throttle position signal
TCM
*2
Mainly transmits the following signals to ABS actuator and elec-
tric unit (control unit) via CAN communication.
• N range signal
• P range signal
• R range signal
• Current gear position signal
4WD control module
*3
Mainly transmits the following signals to ABS actuator and elec-
tric unit (control unit) via CAN communication.
• Current 4WD mode signal
COMPONENT PARTS
BRC-103
< SYSTEM DESCRIPTION >
[WITH ESP]
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• Downsize and weight reduction is aimed. IC for detection portion
and magnet for sensor rotor are adopted.
• Power supply is supplied to detection portion so that magnetic field
line is read. Magnetic field that is detected is converted to current
signal.
• When sensor rotor rotates, magnetic field changes. Magnetic field
change is converted to current signals (rectangular wave) and is
transmitted to ABS actuator and electric unit (control unit). Change
of magnetic field is proportional to wheel speed.
ABS Actuator and Electric Unit (Control Unit)
INFOID:0000000006601868
Electric unit (control unit) is integrated with actuator and comprehensively controls ESP function, TCS func-
tion, ABS function, EBD function and brake limited slip differential (BLSD) function.
ELECTRIC UNIT (CONTROL UNIT)
• Brake fluid pressure, engine and transaxle are controlled according to signals from each sensor.
• If malfunction is detected, the system enters fail-safe mode.
ACTUATOR
The following components are integrated with ABS actuator.
Pump
Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.
Motor
Activates the pump according to signals from ABS actuator and electric unit (control unit).
Motor Relay
Operates the motor ON/OFF according to signals from ABS actuator and electric unit (control unit).
Actuator Relay (Main Relay)
Operates each valve ON/OFF according to signals from ABS actuator and electric unit (control unit).
ABS IN Valve
Switches the fluid pressure line to increase or hold according to signals from control unit.
NOTE:
Valve is a solenoid valve.
ABS OUT Valve
Switches the fluid pressure line to increase, hold or decrease according to signals from control unit.
NOTE:
Valve is a solenoid valve.
Cut Valve 1, Cut Valve2
Shuts off the ordinary brake line from master cylinder, when ESP function, TCS function and brake limited slip
differential (BLSD) function are activated.
Suction Valve 1, Suction Valve 2
Supplies the brake fluid from master cylinder to the pump, when ESP function, TCS function and brake limited
slip differential (BLSD) function are activated.
Inlet Valve
Brake fluid sucked from the reservoir by the pump does not backflow.
NOTE:
Valve is a check valve.
Outlet Valve
Brake fluid discharged from the pump does not backflow.
NOTE:
Valve is a check valve.
Return Check Valve
Returns the brake fluid from brake caliper to master cylinder by bypassing orifice of each valve when brake is
released.
JPFIC0131GB
BRC-104
< SYSTEM DESCRIPTION >
[WITH ESP]
COMPONENT PARTS
Reservoir
Temporarily reserves the brake fluid drained from brake caliper, so that pressure efficiently decreases when
decreasing pressure of brake caliper.
ESP pressure Sensor
INFOID:0000000006385694
Detects the brake fluid pressure and transmits signal to ABS actuator and electric unit (control unit).
Stop Lamp Switch
INFOID:0000000006601869
Detects the operation status of brake pedal and transmits converted electric signal to ABS actuator and elec-
tric unit (control unit).
Brake Switch/Brake Pedal Position Switch
INFOID:0000000006605577
Detects the operation status of brake pedal and transmits converted electric signal to ABS actuator and elec-
tric unit (control unit).
Steering Angle Sensor
INFOID:0000000006385691
Detects the following information and transmits steering angle signal to ABS actuator and electric unit (control
unit) via CAN communication.
• Steering wheel rotation amount
• Steering wheel rotation angular velocity
• Steering wheel rotation direction
Yaw Rate/Side/Decel G Sensor
INFOID:0000000006385692
Calculates the following information that affects the vehicle, and transmits a signal to ABS actuator and elec-
tric unit (control unit) via communication lines.
• Vehicle rotation angular velocity (yaw rate signal)
• Vehicle lateral acceleration (side G signal) and longitudinal acceleration (decel G signal)
ESP OFF Switch
INFOID:0000000006385696
• This is an integrated switch with switches for other functions.
• Non-operational status or standby status of the following functions can be selected using ESP OFF switch.
ESP OFF indicator lamp indicates the operation status of function. (ON: Non-operational status, OFF:
Standby status)
- ESP function
NOTE:
Brake limited slip differential (BLSD) function control operates.
- TCS function
• ESP OFF indicator lamp turns OFF (standby status) when the engine is started again after it is stopped once
while ESP OFF indicator lamp is ON (non-operational status).
Brake Fluid Level Switch
INFOID:0000000006385693
Detects the brake fluid level in reservoir tank and transmits converted electric signal from combination meter to
ABS actuator and electric unit (control unit) via CAN communication, when brake fluid level is the specified
level or less.
Parking Brake Switch
INFOID:0000000006385695
Detects the operation status of parking brake switch and transmits converted electric signal from combination
meter to ABS actuator and electric unit (control unit).
SYSTEM
BRC-105
< SYSTEM DESCRIPTION >
[WITH ESP]
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SYSTEM
System Description
INFOID:0000000006601870
• The system switches fluid pressure of each brake caliper to increase, to hold or to decrease according to
signals from control unit in ABS actuator and electric unit (control unit). This control system is applied to ESP
function, TCS function, ABS function, EBD function and brake limited slip differential (BLSD) function.
• Fail-safe function is available for each function and is activated by each function when system malfunction
occurs.
SYSTEM DIAGRAM
NOTE:
• ESP pressure sensor is LHD models (MR16DDT and HR16DE) only.
• TCM is CVT models only.
• 4WD control module is 4WD models only.
INPUT SIGNAL AND OUTPUT SIGNAL
Major signal transmission between each unit via communication lines is shown in the following table.
JSFIA0527GB
BRC-106
< SYSTEM DESCRIPTION >
[WITH ESP]
SYSTEM
ESP function, TCS function, ABS function, EBD function, Brake limited slip differential (BLSD) function
*1: Communication line between yaw rate/side/decel G sensor and ABS actuator and electric unit (control unit)
*2: Models with CVT
*3: 4WD models
VALVE OPERATION [ESP FUNCTION, TCS FUNCTION AND BRAKE LIMITED SLIP DIFFEREN-
TIAL (BLSD) FUNCTION
The control unit built in the ABS actuator and electric unit (control unit) controls fluid pressure of the brake cal-
ipers, respectively, by operating each valve.
When ESP Function, TSC Function and Brake Limited Slip Differential (BLSD) Function is in Operation (During Pres-
sure Increases)
NOTE:
Component
Signal description
Steering angle sensor
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
• Steering angle sensor signal
Yaw rate/side/decel G sensor
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via com-
munication line
*1
• Yaw rate signal
• Side G sensor signal
• Decel G sensor signal
ECM
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
• Accelerator pedal position signal
• Engine speed signal
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Target throttle position signal
TCM
*2
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
• N range signal
• P range signal
• R range signal
• Current gear position signal
4WD control module
*3
Mainly transmits the following signals to ABS actuator and electric unit (control unit) via CAN
communication.
• Current 4WD mode signal
Combination meter
Mainly receives the following signals from ABS actuator and electric unit (control unit) via CAN
communication.
• Brake fluid level switch signal
• ABS warning lamp signal
• Brake warning lamp signal
• ESP warning lamp signal
• ESP OFF indicator lamp signal
SYSTEM
BRC-107
< SYSTEM DESCRIPTION >
[WITH ESP]
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ESP pressure sensor is applied to models with LHD (MR16DDT and HR16DE).
During pressure front RH brake caliper increases
• Brake fluid is conveyed to the pump from the master cylinder through suction valve 2 and is pressurized by
the pump operation. The pressurized brake fluid is supplied to the front RH brake caliper through the ABS IN
valve. For the left caliper, brake fluid pressure is maintained because the pressurization is unnecessary. The
pressurization for the left caliper is controlled separately from the right caliper.
During pressure front LH brake caliper increases
• Brake fluid is conveyed to the pump from the master cylinder through suction valve 1 and is pressurized by
the pump operation. The pressurized brake fluid is supplied to the front LH brake caliper through the ABS IN
valve. For the right caliper, brake fluid pressure is maintained because the pressurization is unnecessary.
The pressurization for the right caliper is controlled separately from the left caliper.
During pressure rear RH brake caliper increases
• Brake fluid is conveyed to the pump from the master cylinder through suction valve 1 and is pressurized by
the pump operation. The pressurized brake fluid is supplied to the rear RH brake caliper through the ABS IN
valve. For the left caliper, brake fluid pressure is maintained because the pressurization is unnecessary. The
pressurization for the left caliper is controlled separately from the right caliper.
During pressure rear LH brake caliper increases
• Brake fluid is conveyed to the pump from the master cylinder through suction valve 2 and is pressurized by
the pump operation. The pressurized brake fluid is supplied to the rear LH brake caliper through the ABS IN
Name
Not activated
During pressure increases
Cut valve 1
Power supply is not supplied (open)
Power supply is supplied (close)
Cut valve 2
Power supply is not supplied (open)
Power supply is supplied (close)
Suction valve 1
Power supply is not supplied (close)
Power supply is supplied (open)
Suction valve 2
Power supply is not supplied (close)
Power supply is supplied (open)
ABS IN valve
Power supply is not supplied (open)
Power supply is not supplied (open)
ABS OUT valve
Power supply is not supplied (close)
Power supply is not supplied (close)
Each brake caliper (fluid pressure)
—
Pressure increases
JSFIA0531GB
BRC-108
< SYSTEM DESCRIPTION >
[WITH ESP]
SYSTEM
valve. For the right caliper, brake fluid pressure is maintained because the pressurization is unnecessary.
The pressurization for the right caliper is controlled separately from the left caliper.
When ESP Function, TSC Function and Brake Limited Slip Differential (BLSD) Function is Starts Operating (During
Pressure Holds)
NOTE:
ESP pressure sensor is applied to models with LHD (MR16DDT and HR16DE).
During pressure front RH brake caliper holds
• Since the cut valve 2 and the suction valve 2 are closed, the front RH brake caliper, master cylinder, and res-
ervoir are blocked. This maintains fluid pressure applied on the front RH brake caliper. The pressurization for
the left caliper is controlled separately from the right caliper.
During pressure front LH brake caliper holds
• Since the cut valve 1 and the suction valve 1 are closed, the front LH brake caliper, master cylinder, and res-
ervoir are blocked. This maintains fluid pressure applied on the front LH brake caliper. The pressurization for
the right caliper is controlled separately from the left caliper.
During pressure rear RH brake caliper holds
• Since the cut valve 1 and the suction valve 1 are closed, the rear RH brake caliper, master cylinder, and res-
ervoir are blocked. This maintains fluid pressure applied on the rear RH brake caliper. The pressurization for
the left caliper is controlled separately from the right caliper.
During pressure rear LH brake caliper holds
Name
Not activated
During pressure holds
Cut valve 1
Power supply is not supplied (open)
Power supply is supplied (close)
Cut valve 2
Power supply is not supplied (open)
Power supply is supplied (close)
Suction valve 1
Power supply is not supplied (close)
Power supply is not supplied (close)
Suction valve 2
Power supply is not supplied (close)
Power supply is not supplied (close)
ABS IN valve
Power supply is not supplied (open)
Power supply is not supplied (open)
ABS OUT valve
Power supply is not supplied (close)
Power supply is not supplied (close)
Each brake caliper (fluid pressure)
—
Pressure holds
JSFIA0532GB
SYSTEM
BRC-109
< SYSTEM DESCRIPTION >
[WITH ESP]
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• Since the cut valve 2 and the suction valve 2 are closed, the rear LH brake caliper, master cylinder, and res-
ervoir are blocked. This maintains fluid pressure applied on the rear LH brake caliper. The pressurization for
the right caliper is controlled separately from the left caliper.
When ESP Function, TSC Function and Brake Limited Slip Differential (BLSD) Function is in Operation (During Pres-
sure Decreases)
NOTE:
ESP pressure sensor is applied to models with LHD (MR16DDT and HR16DE).
During pressure front RH brake caliper decreases
• Since the suction valve 2 and the ABS OUT valve close and the cut valve 2 and the ABS IN valve open, the
fluid pressure applied on the front RH brake caliper is reduced by supplying the fluid pressure to the master
cylinder via the ABS IN valve and the cut valve 2. The pressurization for the right caliper is controlled sepa-
rately from the left caliper.
During pressure front LH brake caliper decreases
• Since the suction valve 1 and the ABS OUT valve close and the cut valve 1 and the ABS IN valve open, the
fluid pressure applied on the front LH brake caliper is reduced by supplying the fluid pressure to the master
cylinder via the ABS IN valve and the cut valve 2. The pressurization for the left caliper is controlled sepa-
rately from the right caliper.
During pressure rear RH brake caliper decreases
• Since the suction valve 1 and the ABS OUT valve close and the cut valve 1 and the ABS IN valve open, the
fluid pressure applied on the rear RH brake caliper is reduced by supplying the fluid pressure to the master
Name
Not activated
During pressure decreases
Cut valve 1
Power supply is not supplied (open)
Power supply is not supplied (open)
Cut valve 2
Power supply is not supplied (open)
Power supply is not supplied (open)
Suction valve 1
Power supply is not supplied (close)
Power supply is not supplied (close)
Suction valve 2
Power supply is not supplied (close)
Power supply is not supplied (close)
ABS IN valve
Power supply is not supplied (open)
Power supply is not supplied (open)
ABS OUT valve
Power supply is not supplied (close)
Power supply is not supplied (close)
Each brake caliper (fluid pressure)
—
Pressure decreases
JSFIA0533GB
BRC-110
< SYSTEM DESCRIPTION >
[WITH ESP]
SYSTEM
cylinder via the ABS IN valve and the cut valve 2. The pressurization for the right caliper is controlled sepa-
rately from the left caliper.
During pressure rear LH brake caliper decreases
• Since the suction valve 2 and the ABS OUT valve close and the cut valve 2 and the ABS IN valve open, the
fluid pressure applied on the rear LH brake caliper is reduced by supplying the fluid pressure to the master
cylinder via the ABS IN valve and the cut valve 2. The pressurization for the left caliper is controlled sepa-
rately from the right caliper.
Component Parts and Function
VALVE OPERATION (ABS FUNCTION AND EBD FUNCTION)
The control unit built in the ABS actuator and electric unit (control unit) controls fluid pressure of the brake cal-
ipers, respectively, by operating each valve.
When Brake Pedal is Applied or ABS Function is in Operation (During Pressure Increases)
NOTE:
Component
Function
Pump
Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.
Motor
Activates the pump according to signals from ABS actuator and electric unit (control unit).
Cut valve 1
Cut valve 2
Shuts off the ordinary brake line from master cylinder.
Suction valve 1
Suction valve 2
Supplies the brake fluid from master cylinder to the pump.
ABS IN valve
Switches the fluid pressure line to increase or hold according to signals from control unit.
ABS OUT valve
Switches the fluid pressure line to increase, hold or decrease according to signals from control unit.
Inlet valve
Brake fluid sucked from the reservoir by the pump does not backflow.
Outlet valve
Brake fluid discharged from the pump does not backflow.
Return check valve
Returns the brake fluid from brake caliper and wheel cylinder to master cylinder by bypassing orifice
of each valve when brake is released.
Reservoir
Temporarily reserves the brake fluid drained from brake caliper, so that pressure efficiently decreas-
es when decreasing pressure of brake caliper and wheel cylinder.
ESP pressure sensor
Detects the brake fluid pressure and transmits signal to ABS actuator and electric unit (control unit).
SYSTEM
BRC-111
< SYSTEM DESCRIPTION >
[WITH ESP]
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ESP pressure sensor is applied to models with LHD (MR16DDT and HR16DE).
During pressure front RH brake caliper increases
• When the cut valve 2 and the ABS IN valve opens, brake fluid is supplied to the front RH brake caliper from
the master cylinder through the ABS IN valve. Brake fluid does not flow into the reservoir because the ABS
OUT valve is closed.
During pressure front LH brake caliper increases
• When the cut valve 1 and the ABS IN valve opens, brake fluid is supplied to the front LH brake caliper from
the master cylinder through the ABS IN valve. Brake fluid does not flow into the reservoir because the ABS
OUT valve is closed.
During pressure rear RH brake caliper increases
• When the cut valve 1 and the ABS IN valve opens, brake fluid is supplied to the rear RH brake caliper from
the master cylinder through the ABS IN valve. Brake fluid does not flow into the reservoir because the ABS
OUT valve is closed.
During pressure rear LH brake caliper increases
• When the cut valve 2 and the ABS IN valve opens, brake fluid is supplied to the rear LH brake caliper from
the master cylinder through the ABS IN valve. Brake fluid does not flow into the reservoir because the ABS
OUT valve is closed.
When ABS Function is Starts Operating (During Pressure Holds)
NOTE:
Name
Not activated
During pressure increases
Cut valve 1
Power supply is not supplied (open)
Power supply is not supplied (open)
Cut valve 2
Power supply is not supplied (open)
Power supply is not supplied (open)
Suction valve 1
Power supply is not supplied (close)
Power supply is not supplied (close)
Suction valve 2
Power supply is not supplied (close)
Power supply is not supplied (close)
ABS IN valve
Power supply is not supplied (open)
Power supply is not supplied (open)
ABS OUT valve
Power supply is not supplied (close)
Power supply is not supplied (close)
Each brake caliper (fluid pressure)
—
Pressure increases
JSFIA0534GB
BRC-112
< SYSTEM DESCRIPTION >
[WITH ESP]
SYSTEM
ESP pressure sensor is applied to models with LHD (MR16DDT and HR16DE).
During pressure front RH brake caliper holds
• Since the ABS IN valve and the ABS OUT valve are closed, the front RH brake caliper, master cylinder, and
reservoir are blocked. This maintains fluid pressure applied on the front RH brake caliper.
During pressure front LH brake caliper holds
• Since the ABS IN valve and the ABS OUT valve are closed, the front LH brake caliper, master cylinder, and
reservoir are blocked. This maintains fluid pressure applied on the front LH brake caliper.
During pressure rear RH brake caliper holds
• Since the ABS IN valve and the ABS OUT valve are closed, the rear RH brake caliper, master cylinder, and
reservoir are blocked. This maintains fluid pressure applied on the rear RH brake caliper.
During pressure rear LH brake caliper holds
• Since the ABS IN valve and the ABS OUT valve are closed, the rear LH brake caliper, master cylinder, and
reservoir are blocked. This maintains fluid pressure applied on the rear LH brake caliper.
When ABS Function is in Operation (During Pressure Decreases)
NOTE:
Name
Not activated
During pressure holds
Cut valve 1
Power supply is not supplied (open)
Power supply is not supplied (open)
Cut valve 2
Power supply is not supplied (open)
Power supply is not supplied (open)
Suction valve 1
Power supply is not supplied (close)
Power supply is not supplied (close)
Suction valve 2
Power supply is not supplied (close)
Power supply is not supplied (close)
ABS IN valve
Power supply is not supplied (open)
Power supply is supplied (close)
ABS OUT valve
Power supply is not supplied (close)
Power supply is not supplied (close)
Each brake caliper (fluid pressure)
—
Pressure holds
JSFIA0535GB
SYSTEM
BRC-113
< SYSTEM DESCRIPTION >
[WITH ESP]
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ESP pressure sensor is applied to models with LHD (MR16DDT and HR16DE).
During pressure front RH brake caliper decreases
• Since the ABS IN valve is closed and the ABS OUT valve is opened, fluid pressure applied on the front RH
brake caliper is supplied to the reservoir through the ABS OUT valve. This fluid pressure decreases when
sent to the master cylinder by the pump.
During pressure front LH brake caliper decreases
• Since the ABS IN valve is closed and the ABS OUT valve is opened, fluid pressure applied on the front LH
brake caliper is supplied to the reservoir through the ABS OUT valve. This fluid pressure decreases when
sent to the master cylinder by the pump.
During pressure rear RH brake caliper decreases
• Since the ABS IN valve is closed and the ABS OUT valve is opened, fluid pressure applied on the rear RH
brake caliper is supplied to the reservoir through the ABS OUT valve. This fluid pressure decreases when
sent to the master cylinder by the pump.
During pressure rear LH brake caliper decreases
• Since the ABS IN valve is closed and the ABS OUT valve is opened, fluid pressure applied on the rear LH
brake caliper is supplied to the reservoir through the ABS OUT valve. This fluid pressure decreases when
sent to the master cylinder by the pump.
When ABS Function is in Operation (During Pressure Increases)
NOTE:
Name
Not activated
During pressure decreases
Cut valve 1
Power supply is not supplied (open)
Power supply is not supplied (open)
Cut valve 2
Power supply is not supplied (open)
Power supply is not supplied (open)
Suction valve 1
Power supply is not supplied (close)
Power supply is not supplied (close)
Suction valve 2
Power supply is not supplied (close)
Power supply is not supplied (close)
ABS IN valve
Power supply is not supplied (open)
Power supply is supplied (close)
ABS OUT valve
Power supply is not supplied (close)
Power supply is supplied (open)
Each brake caliper (fluid pressure)
—
Pressure decreases
JSFIA0536GB
BRC-114
< SYSTEM DESCRIPTION >
[WITH ESP]
SYSTEM
ESP pressure sensor is applied to models with LHD (MR16DDT and HR16DE).
During pressure front RH brake caliper increases
• Brake fluid is supplied to the front RH brake caliper from the master cylinder through the cut valve 2 and the
ABS IN valve. Since the suction valve 2 and the ABS OUT valve is closed, the fluid does not flow into the
reservoir. The amount of brake fluid supplied to the front RH brake caliper from the master cylinder is con-
trolled according to time that the ABS IN valve is not energized (time that the ABS IN valve is open).
During pressure front LH brake caliper increases
• Brake fluid is supplied to the front LH brake caliper from the master cylinder through the cut valve 1 and the
ABS IN valve. Since the suction valve 1 and the ABS OUT valve is closed, the fluid does not flow into the
reservoir. The amount of brake fluid supplied to the front LH brake caliper from the master cylinder is con-
trolled according to time that the ABS IN valve is not energized (time that the ABS IN valve is open).
During pressure rear RH brake caliper increases
• Brake fluid is supplied to the rear RH brake caliper from the master cylinder through the cut valve 1 and the
ABS IN valve. Since the suction valve 1 and the ABS OUT valve is closed, the fluid does not flow into the
reservoir. The amount of brake fluid supplied to the rear RH brake caliper from the master cylinder is con-
trolled according to time that the ABS IN valve is not energized (time that the ABS IN valve is open).
During pressure rear LH brake caliper increases
• Brake fluid is supplied to the rear LH brake caliper from the master cylinder through the cut valve 2 and the
ABS IN valve. Since the suction valve 2 and the ABS OUT valve is closed, the fluid does not flow into the
Name
Not activated
During pressure increases
Cut valve 1
Power supply is not supplied (open)
Power supply is not supplied (open)
Cut valve 2
Power supply is not supplied (open)
Power supply is not supplied (open)
Suction valve 1
Power supply is not supplied (close)
Power supply is not supplied (close)
Suction valve 2
Power supply is not supplied (close)
Power supply is not supplied (close)
ABS IN valve
Power supply is not supplied (open)
Power supply is not supplied (open)
ABS OUT valve
Power supply is not supplied (close)
Power supply is not supplied (close)
Each brake caliper (fluid pressure)
—
Pressure increases
JSFIA0534GB
SYSTEM
BRC-115
< SYSTEM DESCRIPTION >
[WITH ESP]
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BRC
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reservoir. The amount of brake fluid supplied to the rear LH brake caliper from the master cylinder is con-
trolled according to time that the ABS IN valve is not energized (time that the ABS IN valve is open).
When Brake Release
NOTE:
ESP pressure sensor is applied to models with LHD (MR16DDT and HR16DE).
During front RH brake caliper release
• Brake fluid is supplied to the front RH brake caliper through the return check valve of the ABS IN valve and
the cut valve 2, and returns to the master cylinder.
During front LH brake caliper release
• Brake fluid is supplied to the front LH brake caliper through the return check valve of the ABS IN valve and
the cut valve 1, and returns to the master cylinder.
During rear RH brake caliper release
• Brake fluid is supplied to the rear RH brake caliper through the return check valve of the ABS IN valve and
the cut valve 1, and returns to the master cylinder.
During rear LH brake caliper release
• Brake fluid is supplied to the rear LH brake caliper through the return check valve of the ABS IN valve and
the cut valve 2, and returns to the master cylinder.
Component Parts and Function
Name
Not activated
During brake release
Cut valve 1
Power supply is not supplied (open)
Power supply is not supplied (open)
Cut valve 2
Power supply is not supplied (open)
Power supply is not supplied (open)
Suction valve 1
Power supply is not supplied (close)
Power supply is not supplied (close)
Suction valve 2
Power supply is not supplied (close)
Power supply is not supplied (close)
ABS IN valve
Power supply is not supplied (open)
Power supply is not supplied (open)
ABS OUT valve
Power supply is not supplied (close)
Power supply is not supplied (close)
Each brake caliper (fluid pressure)
—
Pressure decreases
JSFIA0537GB
B
R
C
- 1
1
6
< SYSTEM DESCRIPTION >
[WITH ESP]
SYSTEM
CONDITION FOR TURN ON THE WARNING LAMP
Turns ON when ignition switch turns ON and turns OFF when the system is normal, for bulb check purposes.
CONDITION FOR TURN ON THE INDICATOR LAMP
• Turns ON when ESP function and TCS function are switched to non-operational status (OFF) by ESP OFF
switch.
• Turns ON when ignition switch turns ON and turns OFF when the system is normal, for bulb check purposes.
Component
Function
Pump
Returns the brake fluid reserved in reservoir to master cylinder by reducing pressure.
Motor
Activates the pump according to signals from ABS actuator and electric unit (control unit).
Cut valve 1
Cut valve 2
Shuts off the ordinary brake line from master cylinder.
Suction valve 1
Suction valve 2
Supplies the brake fluid from master cylinder to the pump.
ABS IN valve
Switches the fluid pressure line to increase or hold according to signals from control unit.
ABS OUT valve
Switches the fluid pressure line to increase, hold or decrease according to signals from control unit.
Inlet valve
Brake fluid sucked from the reservoir by the pump does not backflow.
Outlet valve
Brake fluid discharged from the pump does not backflow.
Return check valve
Returns the brake fluid from brake caliper and wheel cylinder to master cylinder by bypassing orifice
of each valve when brake is released.
Reservoir
Temporarily reserves the brake fluid drained from brake caliper, so that pressure efficiently decreas-
es when decreasing pressure of brake caliper and wheel cylinder.
ESP pressure sensor
Detects the brake fluid pressure and transmits signal to ABS actuator and electric unit (control unit).
Condition (status)
ABS warning lamp
Brake warning lamp
ESP warning lamp
Ignition switch OFF
OFF
OFF
OFF
For approx. 1 seconds after the ignition switch is turned ON
ON
ON
ON
Approx. 1 seconds after ignition switch is turned ON (when the sys-
tem is in normal operation)
OFF
OFF
OFF
After engine starts
OFF
OFF
OFF
When parking brake operates (parking brake switch ON)
OFF
ON
OFF
When brake fluid is less than the specified level (brake fluid level
switch ON)
OFF
ON
OFF
ESP function is malfunctioning
OFF
OFF
ON
TCS function is malfunctioning
OFF
OFF
ON
ABS function is malfunctioning
ON
OFF
ON
EBD function is malfunctioning
ON
ON
ON
Brake limited slip differential (BLSD) function is malfunctioning
OFF
OFF
ON
ESP function is operating
OFF
OFF
Blinking
TCS function is operating
OFF
OFF
Blinking
Condition (status)
ESP indicator lamp
Ignition switch OFF
OFF
For approx. 1 seconds after the ignition switch is turned ON
ON
Approx. 1 seconds after ignition switch is turned ON (when the sys-
tem is in normal operation)
OFF
When ESP OFF switch is ON (ESP function and TCS function are
OFF)
ON
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