Nissan Versa Sedan. Manual — part 780
TM-26
< REMOVAL AND INSTALLATION >
[5MT: RS5F91R]
5TH MAIN GEAR ASSEMBLY
5TH MAIN GEAR ASSEMBLY
Removal and Installation
INFOID:0000000009267791
REMOVAL
1. Move the shift selector to the 3rd gear position.
2. Disconnect the shifter cable and the selector cable from shifter lever A and selector lever. Refer to
CAUTION:
Do not move shifter lever A and selector lever to disconnect each cable.
3. Drain gear oil. Refer to
.
4. Remove fender protector (LH). Refer to
EXT-26, "Removal and Installation"
.
5. Remove the harness clamp (A) from rear housing (1).
6. Remove rear housing and O-ring.
CAUTION:
Remove in direction of input shaft (
) as shown. Rear
housing oil channel is inserted to input shaft center hole.
7. Remove 5th main gear assembly. Refer to step 5 through 8 of
“Disassembly of TRANSAXLE ASSEMBLY”. Refer to
.
INSTALLATION
Installation is in the reverse order of removal.
• Shift into 3rd with shifter lever to install the 5th main gear assembly, referring to Step 36 to 39 of “Assembly
of TRANSAXLE ASSEMBLY” Refer to
• Install O-ring and the rear housing to the transaxle case and tighten the bolts to the specified torque. Refer
.
CAUTION:
• Do not reuse O-ring.
• Do not pinch O-ring when installing rear housing.
• Refill gear oil. Refer to
Inspection
INFOID:0000000009267792
INSPECTION AFTER INSTALLATION
• Check the operation of the control linkage. Refer to
• Check the oil level and for oil leakage. Refer to
JPDIC0734ZZ
SCIA1709J
TRANSAXLE ASSEMBLY
TM-27
< UNIT REMOVAL AND INSTALLATION >
[5MT: RS5F91R]
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UNIT REMOVAL AND INSTALLATION
TRANSAXLE ASSEMBLY
Exploded View
INFOID:0000000009267793
Removal and Installation
INFOID:0000000009267794
CAUTION:
Do not reuse CSC (concentric slave cylinder). CSC slides back to the original position every time tran-
saxle assembly is removed. Dust on the sliding parts may damage the seal of CSC and may cause
clutch fluid leakage. Refer to
CL-16, "Removal and Installation"
.
NOTE:
When removing components such as hoses, tubes/lines, etc., cap or plug openings to prevent fluid from spill-
ing.
REMOVAL
1. Move the shift selector to the neutral position.
2. Remove battery. Refer to
PG-63, "Removal and Installation"
3. Remove air cleaner case. Refer to
EM-25, "Removal and Installation"
.
4. Remove IPDM E/R bracket bolts (A) and nut (B).
5. Remove IPDM E/R bracket (1).
6. Remove air breather hose. Refer to
.
7. Disconnect selector cable and shifter cable from transaxle
assembly. Refer to
TM-23, "Removal and Installation"
8. Remove drive shaft heat insulator.
9. Remove crankshaft position sensor. Refer to
.
10. Remove clutch tube clip from engine mounting bracket (LH).
11. Remove clutch tube from CSC and then temporarily position it aside. Refer to
.
1.
Transaxle assembly
: Refer to "INSTALLATION" in
TM-27, "Removal and Installation"
for the locations and tightening torque.
JPDIC0478ZZ
: Front
JPDIC0818ZZ
TM-28
< UNIT REMOVAL AND INSTALLATION >
[5MT: RS5F91R]
TRANSAXLE ASSEMBLY
CAUTION:
• Keep painted surface on the body or other parts free of clutch fluid. If it spills, wipe up immedi-
ately and wash the affected area with water.
• Do not depress clutch pedal during removal procedure.
12. Remove fender protector (LH). Refer to
EXT-26, "Removal and Installation"
.
13. Disconnect ground cable.
14. Disconnect harness connector (A) from position switch.
15. Remove the harness clamp from rear housing.
16. Remove the engine harness clamp and then position it aside.
17. Remove starter motor. Refer to
STR-31, "Removal and Installa-
18. Remove front drive shafts. Refer to
.
19. Set a suitable jack to transaxle assembly and then set a suitable
jack to engine assembly.
CAUTION:
When setting a suitable jack, be careful that it does not con-
tact the position switch.
20. Remove engine mounting frame support (LH) bolts.
a. Remove bolt (A).
b. Release clutch damper (1) from bracket. Refer to
c.
Remove bolt (B).
d. Remove engine mounting bracket (LH) bolts from vehicle. Refer
.
21. Remove rear engine mounting bracket and rear torque rod.
22. Remove transaxle assembly bolts and nuts.
23. Remove transaxle assembly from the engine.
CAUTION:
• Secure transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
24. Remove engine mounting bracket (LH) from transaxle assembly. Refer to
25. Remove CSC. Refer to
CL-16, "Removal and Installation"
.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
• Secure transaxle assembly to a suitable jack.
• The transaxle assembly must not interfere with the wire harnesses and clutch tube.
• When installing transaxle assembly, do not bring input shaft into contact with clutch cover.
• Bolt hole is not threaded on new clutch housing. Self-tapping bolt is used to attach lock plate to
clutch housing.
• Do not reuse self-tapping bolt.
: Front
JPDIC0733ZZ
JPDIC0819ZZ
TRANSAXLE ASSEMBLY
TM-29
< UNIT REMOVAL AND INSTALLATION >
[5MT: RS5F91R]
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• Tighten transaxle assembly bolts to the specified torque. The illus-
tration is the view from the engine.
Inspection
INFOID:0000000009267795
INSPECTION AFTER INSTALLATION
• Check the operation of the control linkage. Refer to
.
• Before starting engine, check oil/fluid levels including engine coolant and engine oil. If less than required
quantity, fill to the specified level. Refer to
MA-12, "Fluids and Lubricants"
.
• Use procedure below to check for fuel leakage.
• Turn ignition switch ON (with engine stopped). With fuel pressure applied to fuel piping, check for fuel leak-
age at connection points.
• Start engine. With engine speed increased, check again for fuel leakage at connection points.
• Run engine to check for unusual noise and vibration.
NOTE:
If hydraulic pressure inside timing chain tensioner drops after removal and installation, slack in the guide
may generate a pounding noise during and just after engine start. However, this is normal. Noise will stop
after hydraulic pressure rises.
• Warm up engine thoroughly to make sure there is no leakage of fuel, exhaust gas, or any oils/fluids including
engine oil and engine coolant.
• Bleed air from passages in lines and hoses, such as in cooling system.
• After cooling down engine, again check oil/fluid levels including engine oil and engine coolant. Refill to spec-
ified level, if necessary.
• Summary of the inspection items:
*Power steering fluid, brake fluid, etc.
Bolt symbol
A
B
C
D
Insertion direction
Transaxle to
engine
Engine to transaxle
Quantity
2
3
2
1
Bolt length
( ) mm (in)
55 (2.17)
49 (1.93)
69 (2.72)
Tightening torque
N·m (kg-m, ft-lb)
48.0 (4.9, 35)
JPDIC0813ZZ
Item
Before starting engine
Engine running
After engine stopped
Engine coolant
Level
Leakage
Level
Engine oil
Level
Leakage
Level
Transmission/
transaxle fluid
A/T and CVT Models
Leakage
Level/Leakage
Leakage
M/T Models
Level/Leakage
Leakage
Level/Leakage
Other oils and fluids*
Level
Leakage
Level
Fuel
Leakage
Leakage
Leakage
Exhaust gas
—
Leakage
—
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