Nissan Almera Tino V10 (2001 year). Manual — part 21
5. Pedal Vibration and Noise
=NLBR0108
1
INSPECTION START
Pedal vibration and noise inspection
SAT797A
©
GO TO 2.
2
CHECK SYMPTOM
1. Apply brake.
2. Start engine.
Does the symptom appear only when engine is started?
Yes
©
Carry out self-diagnosis. Refer to BR-56, BR-58.
No
©
GO TO 3.
3
RECHECK SYMPTOM
Does the symptom appear when electrical equipment switches (such as headlamp) are operated?
Yes
©
GO TO 4.
No
©
Go to “3. CHECK WARNING LAMP INDICATION” in “2. Unexpected Pedal Action”,
BR-82.
4
CHECK WHEEL SENSOR
Check wheel sensor shield ground. For location of shield ground, refer to wiring diagram and “HARNESS LAYOUT” in EL
section.
Is wheel sensor shield grounded properly?
Yes
©
Check ABS actuator and electric unit pin terminals for damage or the connection of ABS
actuator and electric unit harness connector. Reconnect ABS actuator and electric unit
harness connector. Then retest.
No
©
Repair.
NOTE:
ABS may operate and cause vibration under any of the following
conditions.
+
Applying brake gradually when shifting or operating clutch.
+
Low friction (slippery) road.
+
High speed cornering.
+
Driving over bumps and pot holes.
+
Engine speed is over 5,000 rpm with vehicle stopped.
TROUBLE DIAGNOSES FOR SYMPTOMS
ABS
5. Pedal Vibration and Noise
BR-85
6. ABS Warning Lamp Does Not Come On
When Ignition Switch Is Turned On
=NLBR0109
1
INSPECTION START
Warning lamp circuit inspection
NBR379
©
GO TO 2.
2
CHECK FUSE
Check 10A fuse No. 30 for warning lamp. For fuse layout, refer to “POWER SUPPLY ROUTING” in EL section.
Is fuse OK?
Yes
©
GO TO 3.
No
©
Replace fuse.
3
CHECK ABS CONTROL UNIT POWER SUPPLY CIRCUIT
1. Install 10A fuse.
2. Disconnect ABS actuator and electric unit connector.
3. Check voltage between control unit connector terminal *1 and ground after turning ignition switch “ON”.
NBR380
Does battery voltage exist after turning ignition switch “ON”?
Yes
©
GO TO 5.
No
©
GO TO 4.
TROUBLE DIAGNOSES FOR SYMPTOMS
ABS
6. ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On
BR-86
4
CHECK WARNING LAMP INDICATION
Disconnect ABS actuator and electric unit connector.
SBR759E
Does the ABS warning lamp activate?
Yes
©
GO TO 6.
No
©
GO TO 5.
5
CHECK HARNESS FOR SHORT
1. Disconnect ABS actuator and electric unit connector.
2. Check voltage between ABS actuator and electric unit connector terminal *1 and ground.
NBR381
Does battery voltage exist?
Yes
©
Check combination meter. Refer to WARNING LAMPS in EL section.
No
©
Repair harness and connectors between fuse and ABS actuator and electric unit connec-
tor terminal *1.
6
CHECK HARNESS CONNECTOR
Check ABS actuator and electric unit pin terminals for damage or connection of ABS actuator and electric unit harness
connector. Reconnect ABS actuator and electric unit harness connector. Then reset.
OK
©
INSPECTION END
NG
©
Replace ABS actuator and electric unit.
TROUBLE DIAGNOSES FOR SYMPTOMS
ABS
6. ABS Warning Lamp Does Not Come On When Ignition Switch Is Turned On (Cont’d)
BR-87
7. ABS Warning Lamp Stays On When Ignition
Switch Is Turned On
=NLBR0110
1
INSPECTION START
ABS control unit inspection
NBR382
©
GO TO 2.
2
CHECK WARNING LAMP
1. Disconnect ABS actuator and electric unit connector.
2. Connect suitable wire between ABS actuator and electric unit connector terminal *1 and ground.
NBR383
Does warning lamp activate?
Yes
©
GO TO 3.
No
©
Repair combination meter. Check the following.
+
Harness connector E1
+
Harness for open or short between ABS actuator and electric unit and fuse
If NG, repair harness or connector.
3
CHECK HARNESS CONNECTOR
Check ABS actuator and electric unit pin terminals for damage or the connection of ABS actuator and electric unit harness
connector. Reconnect ABS actuator and electric unit harness connector. Then retest.
OK
©
INSPECTION END
NG
©
GO TO 4.
TROUBLE DIAGNOSES FOR SYMPTOMS
ABS
7. ABS Warning Lamp Stays On When Ignition Switch Is Turned On
BR-88
4
CHECK ABS MOTOR GROUND
1. Turn ignition switch “OFF”.
2. Disconnect ABS actuator and electric unit connector.
3. Check continuity between ABS actuator and electric unit connector terminal 16 and ground.
SBR147EC
Does continuity exist?
Yes
©
Replace ABS actuator and electric unit.
No
©
Check the following.
+
Harness connector E1
+
Harness for open or short between ABS actuator and electric unit and ground
If NG, repair harness or connector.
TROUBLE DIAGNOSES FOR SYMPTOMS
ABS
7. ABS Warning Lamp Stays On When Ignition Switch Is Turned On (Cont’d)
BR-89
NLBR0111
CAUTION:
Be careful not to damage sensor edge and sensor rotor teeth.
When removing the front or rear wheel hub assembly, first
remove the ABS wheel sensor from the assembly. Failure to
do so may result in damage to the sensor wires making the
sensor inoperative.
Wheel Sensors
NLBR0111S01
SBR902D
REMOVAL AND INSTALLATION
ABS
BR-90
ABS Actuator and Electric Unit
NLBR0111S10
SBR630E
REMOVAL
NLBR0111S1001
1.
Disconnect battery cable.
2.
Drain brake fluid.
3.
Remove mounting bracket fixing bolts and nuts.
4.
Disconnect connector, brake pipes and remove fixing nuts.
INSTALLATION
NLBR0111S1002
CAUTION:
After installation, refill brake fluid. Then bleed air.
1.
Connect brake pipes temporarily.
2.
Tighten fixing bolts and nuts.
3.
Tighten brake pipes.
4.
Connect connector and battery cable.
REMOVAL AND INSTALLATION
ABS
ABS Actuator and Electric Unit
BR-91
SBR984C
SBR873CA
Sensor Rotor
NLBR0111S02
REMOVAL
NLBR0111S0201
1.
Remove the drive shaft and rear wheel hub. Refer to “Drive
Shaft” and “Wheel Hub” in AX section.
2.
Remove the sensor rotor using suitable puller, drift and bear-
ing replacer.
SBR985C
INSTALLATION
NLBR0111S0202
Install the sensor rotor. For front sensor rotor, use hammer and
wooden block. For rear sensor rotor, use suitable drift and press.
+
Always replace sensor rotor with new one.
SBR986C
+
Pay attention to the dimension of rear sensor rotor as show in
figure.
h: 12.5 - 13.5 mm (0.49 - 0.531 in)
REMOVAL AND INSTALLATION
ABS
Sensor Rotor
BR-92
General Specifications
NLBR0077
Unit: mm (in)
Engine
QG18DE, SR20DE
YD22DDTi
Front Brake
Brake model
CL25VCG
Cylinder bore diameter
57.2 (2.2529)
Pad
Length
×
width
×
thickness
110.6
×
54.2
×
11.0 (4.35
×
2.13
×
0.433)
Rotor outer
diameter
×
thickness
280
×
28 (11.02
×
1.10)
Rear Brake
Brake model
CL11HDG (disc brake)
Cylinder bore diam-
eter
Cam & Strut type
38 (1.496)
Ball & Ramp type
38.2 (1.504)
Pad
Length
×
width
×
thickness
79.8
×
38.5
×
9.3 (3.142
×
1.516
×
0.37)
Rotor outer diameter
×
thickness
278
×
10 (10.94
×
0.39)
Master cylinder
Cylinder bore diameter
23.81 (15/16)
Brake booster
Booster model
S255
M215T
S255
Diaphragm
Primary
255 (10.04)
230 (9.06)
255 (10.04)
Secondary
—
205 (8.07)
—
Specified brake fluid
DOT 4
Disc Brake
NLBR0078
Unit: mm (in)
Brake model
CL25VCG
CL11HDG
Pad wear limit
Minimum thickness
2.0 (0.078)
2.0 (0.079)
Rotor repair limit
Maximum runout
0.07 (0.0028)
0.07 (0.0028)
Minimum thickness
26.0 (1.024)
9 (0.35)
Brake Pedal
NLBR0079
Unit: mm (in)
Free height “H”*
LHD
M/T
154.8 - 164.8 (6.09 - 6.49)
CVT
164 - 174 (6.46 - 6.85)
RHD
M/T
154.8 - 164.8 (6.09 - 6.49)
CVT
164 - 174 (6.46 - 6.85)
Clearance “C” between pedal stopper and threaded end of stop lamp switch or brake switch
0.75 - 2.00 (0.0295 - 0.0787)
*: Measured from surface of dash panel to surface of pedal pad
Parking Brake
NLBR0080
Type
Center lever
Number of notches
[under force of 196 N (20 kg, 44 lb)]
5 - 6
Number of notches
when warning lamp switch comes on
1
SERVICE DATA AND SPECIFICATIONS (SDS)
General Specifications
BR-93
SERVICE DATA AND SPECIFICATIONS (SDS)
Parking Brake (Cont’d)
BR-94
BODY & TRIM
CONTENTS
. . . . . . . . . . . . . . . ...3
Service Notice. . . . . . . . . . . . . . . ..3
Supplemental Restraint System (SRS)
. . . ...3
. . . . . . . . . . . . . 4
Description . . . . . . . . . . . . . . . . ...4
. . . . . . .6
Checking Body Corrosion. . . . . . . . . . . 6
. . . . . . . . . . . . . . .7
Removal and Installation . . . . . . . . . . . .7
. . . . . . . . . 7
Removal and Installation . . . . . . . . . . ...10
. . . . . . . . . 10
. . . . . . . . . . . . . . . . . . . .13
Adjustment . . . . . . . . . . . . . . . . .13
. . . . . . . . . . ..13
Front Door Glass . . . . . . . . . . . . . ...14
FRONT DOOR GLASS AND REGULATOR
. . . . 14
Front Door Limit Switch Reset (Driver side only). ..15
. . . . . . . . . . . ..15
. . . . . . . . . . . 15
Rear Door Glass. . . . . . . . . . . . . . 16
. . . . ..16
Front Door Lock. . . . . . . . . . . . . . .18
. . . . ...18
. . . . . . . . . . . . . . . ...18
Rear Door Lock . . . . . . . . . . . . . . .20
. . . . ...20
. . . . . . . . . . . . . . . ...21
. . . . . . . .22
Removal and Installation . . . . . . . . . . ...22
. . . . . . . . . . . ...28
Removal and Installation . . . . . . . . . . ...28
. . . . . . . . . . . ...31
Removal and Installation . . . . . . . . . . ...31
. . . . . . . . . . . . . . . . ...32
Removal and Installation . . . . . . . . . . ...32
. . . . . . . . . . . . . . . . ...35
Removal and Installation . . . . . . . . . . ...35
. . . . . . . . . . . . . ...37
Removal and Installation . . . . . . . . . . ...37
. . . . . . . . . . . . . . . . . .38
Removal and Installation . . . . . . . . . . ...38
. . . . . . . . . . . . . . . . 46
Removal and Installation . . . . . . . . . . ...46
. . . . . . . . . . . . . . 47
Heated Seat. . . . . . . . . . . . . . . ...48
Active Head Restraint. . . . . . . . . . . . 48
. . . . . . . . . . . 48
. . . . . . . . . . . . . . . . ...49
Removal and Installation . . . . . . . . . . ...49
. . . . . . . . . . . ..50
. . . . . . . . . . . . . . . . . ..51
Adjustment . . . . . . . . . . . . . . . . .51
Removal. . . . . . . . . . . . . . . . . .51
Trouble Diagnoses. . . . . . . . . . . . . .55
. . . . . ..55
. . . . . . . . . . . . . . .56
. . . . . . . . . . . . . . 57
. . . . . . . . . . . . . .57
. . . . . . . . . 58
. . . . . . . . . 59
Removal and Installation . . . . . . . . . . ...59
. . . . . . . . . . . . . . . ...59
. . . . . . . . . . . . . . 59
. . . . . . . . . . . . . . ..60
. . . . . . . . . . . . . . 61
. . . . . . . . . . . 62
. . . . . . . . . . . . . . . .63
Removal and Installation . . . . . . . . . . ...63
. . . . . . . . . . . . ...64
Removal and Installation . . . . . . . . . . ...64
. . . . . . . . . . . . . . . ...64
. . . . . . . . . . . . . . 64
. . . . . . . . . . . . . 65
Alignment . . . . . . . . . . . . . . . . ...65
. . . . . . . . . . 66
. . . . . . . . . . . . . . ..68
CONTENTS
(Cont’d)
BT-2
Service Notice
NLBT0001
+
When removing or installing various parts, place a cloth or padding onto the vehicle body to prevent
scratches.
+
Handle trim, molding, instruments, grille, etc. carefully during removing or installing. Be careful not to oil
or damage them.
+
Apply sealing compound where necessary when installing parts.
+
When applying sealing compound, be careful that the sealing compound does not protrude from parts.
+
When replacing any metal parts (for example body outer panel, members, etc.), be sure to take rust pre-
vention measures.
Supplemental Restraint System (SRS) “AIR
BAG” and “SEAT BELT PRE-TENSIONER”
NLBT0002
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER” used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of
collision. The SRS system composition which is available to NISSAN MODEL V10 is as follows (The compo-
sition varies according to the destination and optional equipment.):
+
For a frontal collision
The Supplemental Restraint System consists of driver air bag module (located in the center of the steer-
ing wheel), front passenger air bag module (located on the instrument panel on passenger side), front seat
belt pre-tensioners, a diagnosis sensor unit, warning lamp, wiring harness and spiral cable.
+
For a side collision
The Supplemental Restraint System consists of front side air bag module (located in the outer side of front
seat), side air bag (satellite) sensor, diagnosis sensor unit (one of components of air bags for a frontal
collision), wiring harness, warning lamp (one of components of air bags for a frontal collision).
Information necessary to service the system safely is included in the RS section of this Service Manual.
WARNING:
+
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance should be per-
formed by an authorized NISSAN dealer.
+
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the RS section.
+
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation tape either just
before the harness connectors or for the complete harness are related to the SRS.
PRECAUTIONS
Service Notice
BT-3
Description
NLBT0003
+
Clips and fasteners in BT section correspond to the following numbers and symbols.
+
Replace any clips and/or fasteners which are damaged during removal or installation.
Symbol No.
Shapes
Removal & Installation
C101
SBF302H
SBF367BA
C103
SBT095
SBF423H
C203
SBF258G
SBF708E
C205
MBT080A
SBF638CA
C206
MBF519B
MBF520B
CLIP AND FASTENER
Description
BT-4
Symbol No.
Shapes
Removal & Installation
CE103
SBF104B
SBF147B
CF110
SBF648B
SBF649B
CF118
SBF151D
SBF259G
CR103
SBF768B
SBF770B
CLIP AND FASTENER
Description (Cont’d)
BT-5
Checking Body Corrosion
NLBT0033
Visually check the body sheet metal panel for corrosion, paint damage (scratches, chipping, rubbing, etc.) or
damage to the anti-corrosion materials. In particular, check the following locations.
Hemmed portion
Hood front end, door lower end, trunk lid rear end, etc.
Panel joint
Side sill of rear fender and center pillar, rear wheel housing of rear fender, around strut tower in engine
compartment, etc.
Panel edge
Trunk lid opening, sunroof opening, fender wheelarch flange, fuel filler lid flange, around holes in panel, etc.
Parts contact
Waist molding, windshield molding, bumper, etc.
Protectors
Damage or condition of mudguard, fender protector, chipping protector, etc.
Anti-corrosion materials
Damage or separation of anti-corrosion materials under the body.
Drain holes
Condition of drain holes at door and side sill.
When repairing corroded areas, refer to the Corrosion Repair Manual.
CHASSIS AND BODY MAINTENANCE
Checking Body Corrosion
BT-6
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