Nissan Almera Tino V10 (2001 year). Manual — part 157
General Specifications
NLEM0075
Cylinder arrangement
In-line 4
Displacement
cm
3
(cu in)
2,184 (133.27)
Bore and stroke
mm (in)
86 x 94 (3.39 x 3.70)
Valve arrangement
DOHC
Firing order
1-3-4-2
Number of piston rings
Compression
2
Oil
1
Number of main bearings
5
Compression ratio
18.0
Compression Pressure
NLEM0076
Unit: kPa (bar, kg/cm
2
, psi)/200 rpm
Compression pressure
Standard
3,138 (31.4, 32.0, 455)
Minimum
2,452 (24.5, 25.0, 356)
Differential limit between cylinders
490 (4.9, 5.0, 71)
Belt Deflection
NLEM0111
Applied belt
Belt specification
Belt deflection with 98 N (10 kg, 22 lb) force applied*
mm (in)
New
Adjusted
Limit for re-tighten-
ing
Air conditioner compressor belt
HA type low edge belt
4 - 5
(0.16 - 0.20)
6 - 7
(0.24 - 0.28)
8.5 (0.335)
Alternator & water pump belt
HA type low-edge wide angle
belt
9.0 - 10.5
(0.354 - 0.413)
11.0 - 12.5
(0.433 - 0.492)
16.5 (0.650)
*: When engine is cold.
Cylinder Head
NLEM0077
Unit: mm (in)
Standard
Limit
Head surface distortion
Less than 0.03 (0.0012)
0.04 (0.0016)
JEM204G
SERVICE DATA AND SPECIFICATIONS (SDS)
YD
General Specifications
EM-241
Valve
NLEM0078
VALVE
NLEM0078S01
Unit: mm (in)
SEM188
Valve head diameter “D”
Intake
28.0 - 28.3 (1.102 - 1.114)
Exhaust
26.0 - 26.3 (1.024 - 1.035)
Valve length “L”
Intake
106.72 (4.2016)
Exhaust
106.36 (4.1874)
Valve stem diameter “d”
Intake
5.965 - 5.980 (0.2348 - 0.2354)
Exhaust
5.945 - 5.960 (0.2341 - 0.2346)
Valve seat angle “
α
”
Intake
45°15
′
- 45°45
′
Exhaust
Valve margin “T”
Intake
1.38 (0.0543)
Exhaust
1.48 (0.0583)
Valve margin “T” limit
More than 0.5 (0.020)
Valve stem end surface grinding limit
Less than 0.2 (0.008)
VALVE CLEARANCE
NLEM0078S02
Unit: mm (in)
Cold
Hot* (reference data)
Intake
0.24 - 0.32 (0.009 - 0.013)
0.274 - 0.386 (0.011 - 0.015)
Exhaust
0.26 - 0.34 (0.010 - 0.013)
0.308 - 0.432 (0.012 - 0.017)
*: Approximately 80°C (176°F)
AVAILABLE SHIMS
NLEM0078S03
Thickness
mm (in)
Identification mark
2.10 (0.0827)
2.10
2.12 (0.0835)
2.12
2.14 (0.0843)
2.14
2.16 (0.0850)
2.16
2.18 (0.0858)
2.18
2.20 (0.0866)
2.20
2.22 (0.0874)
2.22
2.24 (0.0882)
2.24
2.26 (0.0890)
2.26
2.28 (0.0898)
2.28
SERVICE DATA AND SPECIFICATIONS (SDS)
YD
Valve
EM-242
Thickness
mm (in)
Identification mark
2.30 (0.0906)
2.30
2.32 (0.0913)
2.32
2.34 (0.0921)
2.34
2.36 (0.0929)
2.36
2.38 (0.0937)
2.38
2.40 (0.0945)
2.40
2.42 (0.0953)
2.42
2.44 (0.0961)
2.44
2.46 (0.0969)
2.46
2.48 (0.0976)
2.48
2.50 (0.0984)
2.50
2.52 (0.0992)
2.52
2.54 (0.1000)
2.54
2.56 (0.1008)
2.56
2.58 (0.1016)
2.58
2.60 (0.1024)
2.60
2.62 (0.1031)
2.62
2.64 (0.1039)
2.64
2.66 (0.1047)
2.66
2.68 (0.1055)
2.68
2.70 (0.1063)
2.70
2.72 (0.1071)
2.72
2.74 (0.1079)
2.74
SEM512G
VALVE SPRING
NLEM0078S04
Free height
mm (in)
Outer
42.3 (1.6654)
Pressure
N (kg, lb) at height mm (in)
Outer
350 - 382 (13.78 - 15.04) at 24.82 (0.9772)
Out-of-square
mm (in)
Outer
Limit 1.5 (0.059)
VALVE LIFTER
NLEM0078S05
Unit: mm (in)
Valve lifter outer diameter
29.960 - 29.975 (1.1795 - 1.1801)
SERVICE DATA AND SPECIFICATIONS (SDS)
YD
Valve (Cont’d)
EM-243
Lifter guide inner diameter
30.000 - 30.021 (1.1181 - 1.1819)
Clearance between lifter and lifter guide
0.025 - 0.061 (0.0010 - 0.0024)
VALVE GUIDE
NLEM0078S06
Unit: mm (in)
JEM156G
Standard
Service
Valve guide
Outer diameter
10.023 - 10.034 (0.3946 - 0.3950)
10.223 - 10.234 (0.4025 - 0.4029)
Valve guide
Inner diameter (Finished size)
6.000 - 6.018 (0.2362 - 0.2369)
Cylinder head valve guide hole diameter
9.975 - 9.996 (0.3927 - 0.3935)
10.175 - 10.196 (0.4006 - 0.4014)
Interference fit of valve guide
0.027 - 0.059 (0.0011 - 0.0023)
Standard
Limit
Stem to guide clearance
Intake
0.020 - 0.053 (0.0008 - 0.0021)
0.08 (0.0031)
Exhaust
0.040 - 0.073 (0.0016 - 0.0029)
0.1 (0.004)
Valve deflection limit
0.15 (0.0059)
Projection length
10.4 - 10.6 (0.4094 - 0.4173)
SERVICE DATA AND SPECIFICATIONS (SDS)
YD
Valve (Cont’d)
EM-244
Valve Seat
NLEM0079
Unit: mm (in)
SEM546G
JEM253G
Standard
Service
Cylinder head seat recess diameter (D)
Intake
30.000 - 30.016 (1.1181 - 1.1817)
30.500 - 30.516 (1.2008 - 1.2014)
Exhaust
29.000 - 29.016 (1.1417 - 1.1424)
29.500 - 29.516 (1.1614 - 1.1620)
Valve seat interference fit
Intake
0.064 - 0.100 (0.0025 - 0.0039)
Exhaust
0.064 - 0.096 (0.0025 - 0.0038)
Valve seat outer diameter (d)
Intake
30.080 - 30.100 (1.1842 - 1.1850)
30.580 - 30.600 (1.2039 - 1.2047)
Exhaust
29.080 - 29.096 (1.1449 - 1.1455)
29.580 - 29.596 (1.1646 - 1.1652)
SERVICE DATA AND SPECIFICATIONS (SDS)
YD
Valve Seat
EM-245
Height (h)
Intake
7.0 - 7.1 (0.276 - 0.280)
6.60 - 6.70 (0.2598 - 0.2638)
Exhaust
6.7 - 6.8 (0.264 - 0.268)
6.3 - 6.4 (0.248 - 0.252)
Depth (H)
Intake
8.83 - 9.13 (0.3476 - 0.3594)
Exhaust
9.06 - 9.36 (0.3567 - 0.3685)
Depth (L)
Intake
36.53 - 36.98 (1.4382 - 1.4559)
Exhaust
36.53 - 37.01 (1.4382 - 1.4571)
SERVICE DATA AND SPECIFICATIONS (SDS)
YD
Valve Seat (Cont’d)
EM-246
Camshaft and Camshaft Bearing
=NLEM0080
Unit: mm (in)
Standard
Limit
Camshaft journal to bearing clearance
0.045 - 0.086 (0.0018 - 0.0034)
0.045 - 0.086 (0.0018 - 0.0034)
Inner diameter of camshaft bearing
No. 1
30.500 - 30.521 (1.2008 - 1.2016)
No. 2, 3, 4, 5
24.000 - 24.021 (0.9449 - 0.9457)
—
Outer diameter of camshaft journal
No. 1
30.435 - 30.455 (1.1982 - 1.1990)
No. 2, 3, 4, 5
23.935 - 23.955 (0.9423 - 0.9431)
—
Camshaft runout [TIR*]
—
0.02 (0.0008)
Camshaft sprocket runout [TIR*]
Less than 0.15 (0.0059)
—
Camshaft end play
0.070 - 0.148 (0.0028 - 0.0058)
0.24 (0.0094)
*: Total indicator reading
EM671
Cam height “A”
Intake
39.505 - 39.695 (1.5553 - 1.5628)
Exhaust
39.905 - 40.095 (1.5711 - 1.5785)
Wear limit of cam height
0.15 (0.0059)
Valve timing
EM120
Unit: degree
a
b
c
d
e
f
224
212
2
30
–2
46
SERVICE DATA AND SPECIFICATIONS (SDS)
YD
Camshaft and Camshaft Bearing
EM-247
Cylinder Block
NLEM0081
Unit: mm (in)
JEM207G
Surface flatness
Standard
Less than 0.03 (0.0012)
Limit
0.04 (0.0016)
Cylinder bore
Inner diameter
Standard
Grade No. 1
86.000 - 86.010 (3.3858 - 3.3862)
Grade No. 2
86.010 - 86.020 (3.3862 - 3.3866)
Grade No. 3
86.020 - 86.030 (3.3866 - 3.3870)
Wear limit
0.07 (0.0028)
Out-of-round (X − Y)
Less than 0.015 (0.0006)
Taper (A − B − C)
Less than 0.010 (0.0004)
Main journal inner
diameter grade
(Without bearing)
Grade No. 0
Grade No. 1
Grade No. 2
66.654 - 66.663 (2.6242 - 2.6245)
66.663 - 66.672 (2.6245 - 2.6249)
66.672 - 66.681 (2.6249 - 2.6252)
Difference in inner
diameter between
cylinders
Limit
Less than 0.05 (0.0020)
Piston, Piston Ring and Piston Pin
NLEM0082
AVAILABLE PISTON
NLEM0082S01
Unit: mm (in)
SEM882E
Piston skirt diameter “A”
Standard
Grade No. 1
85.920 - 85.930 (3.3827 - 3.3831)
Grade No. 2
85.930 - 85.940 (3.3831 - 3.3835)
Grade No. 3
85.940 - 85.950 (3.3835 - 3.3839)
0.25 (0.0098) oversize (Service)
86.170 - 86.200 (3.3925 - 3.3937)
0.50 (0.0197) oversize (Service)
86.420 - 86.450 (3.4024 - 3.4035)
“a” dimension
48.83 (1.9224)
Piston pin hole diameter
27.997 - 28.005 (1.1022 - 1.1026)
SERVICE DATA AND SPECIFICATIONS (SDS)
YD
Cylinder Block
EM-248
Piston clearance to cylinder block
0.070 -0.090 (0.0028 - 0.0035)
PISTON RING
NLEM0082S02
Unit: mm (in)
Standard
Limit
Side clearance
Top
0.050 - 0.090 (xxx - xxx)
0.2 (0.008)
2nd
0.050 - 0.090 (0.0020 - 0.0035)
0.1 (0.004)
Oil ring
0.030 - 0.070 (0.0012 - 0.0028)
—
End gap
Top
0.20 - 0.35 (0.0079 - 0.0138)
1.0 (0.039)
2nd
0.39 - 0.54 (0.0154 - 0.0213)
1.0 (0.039)
Oil (rail ring)
0.25 - 0.50 (0.0098 - 0.0197)
1.0 (0.039)
PISTON PIN
NLEM0082S03
Unit: mm (in)
Piston pin outer diameter
27.994 - 28.000 (1.1021 - 1.1024)
Interference fit of piston pin to piston
0.002 - 0.006 (0.0001 - 0.0002)
Piston pin to connecting rod bushing clearance
Standard
0.026 - 0.044 (0.0010 - 0.0017)
Limit
0.057 (0.0022)
*: Values measured at ambient temperature of 20°C (68°F)
Connecting Rod
NLEM0083
Unit: mm (in)
Center distance
157.5 (6.201)
Bend [per 100 (3.94)]
Limit
0.12 (0.0047)
Torsion [per 100 (3.94)]
Limit
0.12 (0.0047)
Connecting rod small end inner diameter
30.080 - 31.000 (1.1842 - 1.2205)
Piston pin bushing inner diameter*
28.026 - 28.038 (1.1034 - 1.1039)
Connecting rod big end inner diameter
55.000 - 55.013 (2.1654 - 2.1659)
Side clearance
Standard
0.200 - 0.350 (0.0079 - 0.0138)
Limit
0.4 (0.016)
*: After installing in connecting rod
Crankshaft
NLEM0084
Unit: mm (in)
Main journal dia. “Dm” grade
Grade No. 0
Grade No. 1
Grade No. 2
62.967 - 62.975 (2.4790 - 2.4793)
62.959 - 62.967 (2.4787 - 2.4790)
62.951 - 62.959 (2.4784 - 2.4787)
Pin journal dia. “Dp”
Grade No. 0
51.968 - 51.974 (2.0460 - 2.0462)
Grade No. 1
51.961 - 51.968 (2.0457 - 2.0460)
Grade No. 2
51.954 - 51.961 (2.0454 - 2.0457)
Center distance “r”
46.97 - 47.03 (1.8492 - 1.8516)
Out-of-round (X − Y)
Standard/Limit
Less than 0.003 (0.0001)/Less than 0.005 (0.0002)
Taper (A − B)
Standard/Limit
Less than 0.003 (0.0001)/Less than 0.005 (0.0002)
Runout [TIR*]
Standard
Less than 0.05 (0.0020)
Limit
Less than 0.10 (0.0039)
SERVICE DATA AND SPECIFICATIONS (SDS)
YD
Piston, Piston Ring and Piston Pin (Cont’d)
EM-249
Free end play
Standard
0.10 - 0.25 (0.0039 - 0.0098)
Limit
0.30 (0.0118)
SEM645
EM715
*: Total indicator reading
Available Main Bearing
NLEM0085
SEM255G
Grade number
Thickness “T”
mm (in)
Width “W”
mm (in)
Identification color
0
1.816 - 1.820 (0.0715 - 0.0717)
19.9 - 20.1 (0.783 - 0.791)
Black
1
1.820 - 1.824 (0.0717 - 0.0718)
Red
2
1.824 - 1.828 (0.0718 - 0.0720)
Green
3
1.828 - 1.832 (0.0720 - 0.0721)
Yellow
4
1.832 - 1.836 (0.0721 - 0.0723)
Blue
UNDERSIZE
NLEM0085S01
Unit: mm (in)
Thickness
Main journal diameter “Dm”
0.25 (0.0098)
1.949 - 1.953 (0.0767 - 0.0769)
Grind so that bearing clearance is the specified
value.
Available Connecting Rod Bearing
NLEM0086
CONNECTING ROD BEARING
NLEM0086S01
Grade number
Thickness “T”
mm (in)
Width “W”
mm (in)
Identification color (mark)
0
1.492 - 1.496 (0.0587 - 0.0589)
22.9 - 23.1
(0.902 - 0.909)
Black
1
1.496 - 1.500 (0.0589 - 0.0591)
Brown
2
1.500 - 1.504 (0.0591 - 0.0592)
Green
SERVICE DATA AND SPECIFICATIONS (SDS)
YD
Crankshaft (Cont’d)
EM-250
UNDERSIZE
NLEM0086S02
Unit: mm (in)
Thickness
Crank pin journal diameter “Dp”
0.08 (0.0031)
1.536 - 1.540 (0.0605 - 0.0606)
Grind so that bearing clearance is the specified
value.
0.12 (0.0047)
1.556 - 1.560 (0.0613 - 0.0614)
0.25 (0.0098)
1.621 - 1.625 (0.0638 - 0.0640)
Miscellaneous Components
NLEM0087
Unit: mm (in)
Flywheel runout [TIR]*
Less than 0.15 (0.0059)
*: Total indicator reading
BEARING CLEARANCE
NLEM0087S01
Unit: mm (in)
Main bearing clearance
Standard
0.039 - 0.066 (0.0015 - 0.0026)
Limit
0.10 (0.0039)
Connecting rod bearing clearance
Standard
0.031 - 0.061 (0.0012 - 0.0024)
Limit
0.09 (0.0035)
SERVICE DATA AND SPECIFICATIONS (SDS)
YD
Available Connecting Rod Bearing (Cont’d)
EM-251
SERVICE DATA AND SPECIFICATIONS (SDS)
Miscellaneous Components (Cont’d)
EM-252
ACCELERATOR CONTROL, FUEL &
EXHAUST SYSTEMS
CONTENTS
QG/SR
. . . . . . . . . . . . . . . ...2
Special Service Tools . . . . . . . . . . . . ..2
Commercial Service Tools . . . . . . . . . . ...2
. . . . . . ...3
Removal and Installation . . . . . . . . . . . .3
Adjusting Accelerator Wire . . . . . . . . . . ..3
. . . . . . .3
MODELS WITHOUT THROTTLE OPENER
. . . . ..4
. . . . . . . . . . . . . . . . 5
Checking Fuel Lines . . . . . . . . . . . . . 5
Removal and Installation . . . . . . . . . . . .5
Fuel Tank . . . . . . . . . . . . . . . . . .6
. . . . . . . . . . . . . . . . .6
. . . . . . . . . . . . . . ..8
Fuel Pump, Fuel Level Sensor Unit and Fuel
Filter . . . . . . . . . . . . . . . . . . . .9
. . . . . . . . . . . . . . . . .9
. . . . . . . . . . . . . . 10
. . . . . . . . . . . . . .. 11
Checking Exhaust System. . . . . . . . . . . 11
Removal and Installation . . . . . . . . . . ... 11
YD
. . . . . . . . . . . . . . . .13
Special Service Tool . . . . . . . . . . . . ..13
Commercial Service Tool. . . . . . . . . . ...13
. . . . . . .14
Removal and Installation . . . . . . . . . . ...14
Inspection. . . . . . . . . . . . . . . . ...14
. . . . . . . . . . . . . . . ..15
Checking Fuel Lines . . . . . . . . . . . . ..15
Water Draining from Fuel Filter . . . . . . . . .15
. . . . . . . . . . . . ..15
. . . . . . . . . . . ..15
Changing Fuel Filter . . . . . . . . . . . . ..15
. . . . . . . . . . . . . . . ...15
. . . . . . . . . . . . . . 16
Bleeding Fuel Filter. . . . . . . . . . . . . 16
Checking Priming Pump . . . . . . . . . . . 16
Checking Water in Fuel Filter Sensor (where
fitted) . . . . . . . . . . . . . . . . . . ..17
Removal and Installation . . . . . . . . . . ...17
Fuel Tank . . . . . . . . . . . . . . . . ...18
. . . . . . . . . . . . . . . ...19
. . . . . . . . . . . . . . 20
Fuel Level Sensor Unit . . . . . . . . . . . ..21
. . . . . . . . . . . . . . . ...21
. . . . . . . . . . . . . . 22
. . . . . . . . . . . . . ..23
Checking Exhaust System. . . . . . . . . . .23
Removal and Installation . . . . . . . . . . ...23
Special Service Tools
NLFE0029
Tool number
Tool name
Description
KV10114400
Heated oxygen sensor
wrench
NT636
Loosening or tightening front and rear
heated oxygen sensors
a: 22 mm (0.87 in)
KV999G0010
Fuel tank lock ring
socket
NT057
Removing and installing fuel tank lock
ring
Commercial Service Tools
NLFE0030
Tool number
Tool name
Description
Oxygen sensor thread
cleaner
AEM488
Reconditioning the exhaust system threads
before installing a new oxygen sensor (Use
with anti-seize lubricant shown below.)
a: 18 mm dia. with pitch 1.5 mm for zir-
conia oxygen sensor
b: 12 mm dia. with pitch 1.25 mm for
titania oxygen sensor
Anti-seize lubricant
(Permatex 133AR or
equivalent meeting MIL
specification MIL-A-
907)
AEM489
Lubricating oxygen sensor thread cleaning
tool when reconditioning exhaust system
threads
PREPARATION
QG/SR
Special Service Tools
FE-2
Removal and Installation
NLFE0002
CAUTION:
+
When removing accelerator wire, make a mark to indicate lock nut’s initial position.
+
Check that throttle valve opens fully when accelerator pedal is fully depressed. Also check that it
returns to idle position when pedal is released.
+
Check accelerator control parts for improper contact with any adjacent parts.
+
When connecting accelerator wire, be careful not to twist or scratch wire.
YFE002
SEF793WB
Adjusting Accelerator Wire
NLFE0003
MODELS WITH THROTTLE OPENER
NLFE0003S01
1. Remove the vacuum hose connected to the throttle opener.
2. Connect suitable vacuum hose to vacuum pump as shown left.
3. Apply vacuum [more than −40.0 kPa (−40.0 bar, −300 mmHg,
−11.81 inHg)] until the throttle drum becomes free from the rod
of the throttle opener.
Make sure that there is clearance between the throttle
drum and rod.
If NG, refer to EC-99 (QG), EC-623 (SR) “Basic Inspection”.
If OK, go to following step.
ACCELERATOR CONTROL SYSTEM
QG/SR
Removal and Installation
FE-3
NFE020
4.
Loosen lock nut.
5.
Tighten accelerator adjusting nut until throttle drum starts to
move.
6.
From that position, turn back adjusting nut 1.5 to 2 turns, and
secure lock nut.
7.
Release vacuum from the throttle opener.
8.
Remove vacuum pump and vacuum hose from the throttle
opener.
9.
Reinstall the original vacuum hose to the throttle opener
securely.
NFE020
MODELS WITHOUT THROTTLE OPENER
NLFE0003S02
1.
Loosen lock nut, and tighten adjusting nut until throttle drum
starts to move.
2.
From that position turn back adjusting nut 1.5 to 2 turns, and
secure lock nut.
ACCELERATOR CONTROL SYSTEM
QG/SR
Adjusting Accelerator Wire (Cont’d)
FE-4
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