Nissan Primera P11. Manual — part 506

Chassis and Body Maintenance

Wheel balance

Wheel balance
(Maximum allowable unbalance
at rim flange)

g (oz)

10 (0.35)

Tire balance weight

g (oz)

5 - 60 (0.18 - 2.12)

Spacing 5 (0.18)

SERVICE DATA AND SPECIFICATIONS (SDS)

MA-59

NOTE

SERVICE DATA AND SPECIFICATIONS (SDS)

MA-60

MANUAL TRANSAXLE

SECTION

MT

CONTENTS

PREPARATION

. . . . . . . . . . . . . . . ...3

Special Service Tools . . . . . . . . . . . . ..3
Commercial Service Tools . . . . . . . . . . ...6

NOISE, VIBRATION AND HARSHNESS (NVH)
TROUBLESHOOTING

. . . . . . . . . . . . . .7

NVH Troubleshooting Chart. . . . . . . . . . .7

ON-VEHICLE SERVICE

. . . . . . . . . . . . ..8

Replacing Oil Seal . . . . . . . . . . . . . ...8

DIFFERENTIAL OIL SEAL

. . . . . . . . . . ..8

STRIKING ROD OIL SEAL

. . . . . . . . . . ..8

Position Switch Check . . . . . . . . . . . . .9

BACK-UP LAMP SWITCH

. . . . . . . . . . ...9

NEUTRAL POSITION SWITCH

. . . . . . . . ...9

REMOVAL AND INSTALLATION

. . . . . . . . .10

Removal. . . . . . . . . . . . . . . . . .10
Installation. . . . . . . . . . . . . . . . ..12

RS5F32A

DESCRIPTION

. . . . . . . . . . . . . . . ...13

Cross-sectional View . . . . . . . . . . . . .13

MAJOR OVERHAUL

. . . . . . . . . . . . . .14

Transaxle Gear Control . . . . . . . . . . . .14
Case Components . . . . . . . . . . . . . .15
Gear Components . . . . . . . . . . . . . .16
Shift Control Components . . . . . . . . . . .17

DISASSEMBLY

. . . . . . . . . . . . . . . ..18

REPAIR FOR COMPONENT PARTS

. . . . . . . 21

Input Shaft and Gears . . . . . . . . . . . ...21

DISASSEMBLY

. . . . . . . . . . . . . . 21

INSPECTION

. . . . . . . . . . . . . . ...22

ASSEMBLY

. . . . . . . . . . . . . . . .23

Mainshaft and Gears . . . . . . . . . . . . .24

DISASSEMBLY

. . . . . . . . . . . . . . 24

INSPECTION

. . . . . . . . . . . . . . ...26

ASSEMBLY

. . . . . . . . . . . . . . . .28

Final Drive. . . . . . . . . . . . . . . . ..32

DISASSEMBLY

. . . . . . . . . . . . . . 32

INSPECTION

. . . . . . . . . . . . . . ...33

ASSEMBLY

. . . . . . . . . . . . . . . .33

Shift Control Components . . . . . . . . . . .35

INSPECTION

. . . . . . . . . . . . . . ...35

ADJUSTMENT OF INPUT SHAFT BRAKING
MECHANISM

. . . . . . . . . . . . . . ...36

Case Components . . . . . . . . . . . . . .37

REMOVAL AND INSTALLATION

. . . . . . . . 37

ADJUSTMENT

. . . . . . . . . . . . . . . ...39

Differential Side Bearing Preload . . . . . . . ..39

ASSEMBLY

. . . . . . . . . . . . . . . . . 41

RS5F70A

DESCRIPTION

. . . . . . . . . . . . . . . ...45

Cross-sectional View . . . . . . . . . . . . .45

DOUBLE-CONE SYNCHRONIZER

. . . . . . . 46

MAJOR OVERHAUL

. . . . . . . . . . . . . .47

Transaxle Gear Control . . . . . . . . . . . .47
Case Components . . . . . . . . . . . . . .48
Gear Components . . . . . . . . . . . . . .49
Shift Control Components . . . . . . . . . . .50
Final Drive Components . . . . . . . . . . . 51

DISASSEMBLY

. . . . . . . . . . . . . . . ..52

Transaxle Case. . . . . . . . . . . . . . ..52
Clutch Housing . . . . . . . . . . . . . . ..54

REPAIR FOR COMPONENT PARTS

. . . . . . ...58

Input Shaft and Gears . . . . . . . . . . . ...58

DISASSEMBLY

. . . . . . . . . . . . . . 58

INSPECTION

. . . . . . . . . . . . . . ...59

ASSEMBLY

. . . . . . . . . . . . . . . .60

Mainshaft and Gears . . . . . . . . . . . . .63

DISASSEMBLY

. . . . . . . . . . . . . . 63

INSPECTION

. . . . . . . . . . . . . . ...64

ASSEMBLY

. . . . . . . . . . . . . . . .66

Final Drive. . . . . . . . . . . . . . . . ..71

PRE-INSPECTION

. . . . . . . . . . . . ...71

DISASSEMBLY

. . . . . . . . . . . . . . 72

INSPECTION

. . . . . . . . . . . . . . ...72

MT

ASSEMBLY

. . . . . . . . . . . . . . . .73

Shift Control Components . . . . . . . . . . .74

INSPECTION

. . . . . . . . . . . . . . ...74

ASSEMBLY

. . . . . . . . . . . . . . . . . 76

Clutch Housing . . . . . . . . . . . . . . ..76
Transaxle Case. . . . . . . . . . . . . . ..80

SERVICE DATA AND SPECIFICATIONS (SDS)

. . ..86

General Specifications - RS5F32A and RS5F70A. 86

TRANSAXLE

. . . . . . . . . . . . . . ...86

FINAL GEAR

. . . . . . . . . . . . . . ...86

RS5F32A

SERVICE DATA AND SPECIFICATIONS (SDS)

. . ..87

Inspection and Adjustment - RS5F32A . . . . . .87

GEAR END PLAY

. . . . . . . . . . . . . 87

CLEARANCE BETWEEN BAULK RING AND
GEAR

. . . . . . . . . . . . . . . . . .87

AVAILABLE CHECK PLUGS

. . . . . . . . . .87

AVAILABLE SNAP RINGS

. . . . . . . . . . 87

AVAILABLE C-RINGS

. . . . . . . . . . . ...87

AVAILABLE SPACERS

. . . . . . . . . . . .88

AVAILABLE WASHERS

. . . . . . . . . . . 88

AVAILABLE SHIMS - DIFFERENTIAL SIDE
BEARING PRELOAD AND ADJUSTING SHIM

. . . 88

INPUT SHAFT BRAKING MECHANISM

. . . . . .89

MAINSHAFT END PLAY

. . . . . . . . . . ...89

RS5F70A

SERVICE DATA AND SPECIFICATIONS (SDS)

. . .90

Inspection and Adjustment - RS5F70A . . . . . .90

GEAR END PLAY

. . . . . . . . . . . . . 90

CLEARANCE BETWEEN BAULK RING AND
GEAR

. . . . . . . . . . . . . . . . . .90

AVAILABLE SNAP RINGS

. . . . . . . . . . 90

AVAILABLE C-RINGS

. . . . . . . . . . . ..90

AVAILABLE ADJUSTING SHIMS

. . . . . . . ...91

AVAILABLE THRUST WASHER

. . . . . . . . 92

AVAILABLE WASHERS

. . . . . . . . . . . 92

AVAILABLE SHIMS - DIFFERENTIAL SIDE
BEARING PRELOAD AND ADJUSTING SHIM

. . ...92

CONTENTS

(Cont’d)

MT-2