Qashqai J11. Engine cooling system — part 1
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ENGINE
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SECTION
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CONTENTS
ENGINE COOLING SYSTEM
HRA2DDT
PRECAUTION . . . . . . . . . . . ...
PRECAUTIONS . . . . . . . . . . . . ...
Precautions Necessary for Steering Wheel Rota-
tion After Battery Disconnection . . . . . . . ....
Precautions for Removing Battery Terminal . . .....
PREPARATION . . . . . . . . . . .
PREPARATION . . . . . . . . . . . . ...
Special Service Tool . . . . . . . . . . . .....
SYSTEM DESCRIPTION . . . . . . . ..
DESCRIPTION . . . . . . . . . . . . .
Engine Cooling System . . . . . . . . . . .....
SYMPTOM DIAGNOSIS . . . . . . . ...
OVERHEATING CAUSE ANALYSIS . . . . ..
Troubleshooting Chart . . . . . . . . . . . ...
PERIODIC MAINTENANCE . . . . . . .
ENGINE COOLANT . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . .
Draining . . . . . . . . . . . . . . . . ...
Refilling . . . . . . . . . . . . . . . . ...
Flushing . . . . . . . . . . . . . . . . ...
RESERVOIR TANK CAP . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . .
RADIATOR . . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . ...
RADIATOR . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
COOLING FAN . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Disassembly and Assembly . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
WATER PUMP . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
THERMOSTAT . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
WATER OUTLET . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . .
Periodical Maintenance Specification . . . . . ..
Radiator . . . . . . . . . . . . . . . . ...
Thermostat . . . . . . . . . . . . . . . ..
MR20DD
PRECAUTION . . . . . . . . . . . ..
PRECAUTIONS . . . . . . . . . . . . .
CO-2
PREPARATION . . . . . . . . . . ...
PREPARATION . . . . . . . . . . . . .
Commercial Service Tools . . . . . . . . ....
Lubricant or/and Sealant . . . . . . . . . ....
SYSTEM DESCRIPTION . . . . . . .
DESCRIPTION . . . . . . . . . . . . ...
Engine Cooling System . . . . . . . . . . ..
Engine Cooling System Schematic . . . . . ....
SYMPTOM DIAGNOSIS . . . . . . . .
OVERHEATING CAUSE ANALYSIS . . . .
Troubleshooting Chart . . . . . . . . . . ....
PERIODIC MAINTENANCE . . . . . .
ENGINE COOLANT . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ...
Draining . . . . . . . . . . . . . . . . ..
Refilling . . . . . . . . . . . . . . . . ...
Flushing . . . . . . . . . . . . . . . . ..
RESERVOIR TANK CAP . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ...
RADIATOR . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . ...
REMOVAL AND INSTALLATION . . . ...
RADIATOR . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
COOLING FAN . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
Disassembly and Assembly . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
WATER PUMP . . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
THERMOSTAT . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
WATER OUTLET . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . ....
Removal and Installation . . . . . . . . . ....
Inspection . . . . . . . . . . . . . . . ...
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ...
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . .
Periodical Maintenance Specification . . . . . .
Radiator . . . . . . . . . . . . . . . . ..
Thermostat . . . . . . . . . . . . . . . ..
Water Control Valve . . . . . . . . . . . .
K9K
PRECAUTION . . . . . . . . . . .
PRECAUTIONS . . . . . . . . . . . . .
Precautions for Removing Battery Terminal . . ...
Precaution Necessary for Steering Wheel Rota-
tion after Battery Disconnect . . . . . . . . ...
Precaution for Liquid Gasket . . . . . . . . ...
PREPARATION . . . . . . . . . . ..
PREPARATION . . . . . . . . . . . . .
Special Service Tool . . . . . . . . . . . ...
SYSTEM DESCRIPTION . . . . . . ...
DESCRIPTION . . . . . . . . . . . . ...
Cooling Circuit . . . . . . . . . . . . . . .
SYMPTOM DIAGNOSIS . . . . . . .
OVERHEATING CAUSE ANALYSIS . . . .
Troubleshooting Chart . . . . . . . . . . .
PERIODIC MAINTENANCE . . . . . ...
ENGINE COOLANT . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . .
Draining . . . . . . . . . . . . . . . . ...
Refilling . . . . . . . . . . . . . . . . ...
Flushing . . . . . . . . . . . . . . . . ..
RESERVOIR TANK CAP . . . . . . . . ..
Inspection . . . . . . . . . . . . . . . .
RADIATOR . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . ..
RADIATOR . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
COOLING FAN . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Disassembly and Assembly . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
CO-3
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Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
THERMO PLUNGER UNIT . . . . . . . .
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
THERMOSTAT . . . . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . .
WATER OUTLET . . . . . . . . . . . ...
Exploded View . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . . ..
Periodical Maintenance Specification . . . . . .
Radiator . . . . . . . . . . . . . . . . ...
Thermostat . . . . . . . . . . . . . . . ..
R9M
PRECAUTION . . . . . . . . . . . ..
PRECAUTIONS . . . . . . . . . . . . ..
Precautions for Removing Battery Terminal . . ...
PREPARATION . . . . . . . . . . ...
PREPARATION . . . . . . . . . . . . ..
Special Service Tool . . . . . . . . . . . ...
SYSTEM DESCRIPTION . . . . . . . .
DESCRIPTION . . . . . . . . . . . . ...
Engine Cooling System . . . . . . . . . . ...
SYMPTOM DIAGNOSIS . . . . . . . ..
OVERHEATING CAUSE ANALYSIS . . . . .
Troubleshooting Chart . . . . . . . . . . . .
PERIODIC MAINTENANCE . . . . . . .
ENGINE COOLANT . . . . . . . . . . ..
Inspection . . . . . . . . . . . . . . . .
Draining . . . . . . . . . . . . . . . . ...
Refilling . . . . . . . . . . . . . . . . .
Flushing . . . . . . . . . . . . . . . . ...
RESERVOIR TANK CAP . . . . . . . . ..
Inspection . . . . . . . . . . . . . . . .
RADIATOR . . . . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
REMOVAL AND INSTALLATION . . . ...
RADIATOR . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
COOLING FAN . . . . . . . . . . . . ..
Exploded View . . . . . . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Disassembly and Assembly . . . . . . . . . .
Inspection . . . . . . . . . . . . . . . .
WATER PUMP . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
THERMO PLUNGER UNIT . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
WATER OUTLET . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . ...
Removal and Installation . . . . . . . . . ...
Inspection . . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..
SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . ...
Periodical Maintenance Specification . . . . .
Radiator . . . . . . . . . . . . . . . . .
CO-4
< PRECAUTION >
[HRA2DDT]
PRECAUTIONS
PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000010416335
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the “SRS AIR BAG” and
“SEAT BELT” of this Service Manual.
The vehicle may be equipped with a passenger air bag deactivation switch. Because no rear seat exists where
a rear-facing child restraint can be placed, the switch is designed to turn off the passenger air bag so that a
rear-facing child restraint can be used in the front passenger seat. The switch is located in the center of the
instrument panel, near the ashtray. When the switch is turned to the ON position, the passenger air bag is
enabled and could inflate for certain types of collision. When the switch is turned to the OFF position, the pas-
senger air bag is disabled and will not inflate. A passenger air bag OFF indicator on the instrument panel lights
up when the passenger air bag is switched OFF. The driver air bag always remains enabled and is not affected
by the passenger air bag deactivation switch.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal
injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag
Module, see the “SRS AIR BAG”.
• Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or har-
ness connectors.
• The vehicle may be equipped with a passenger air bag deactivation switch which can be operated by
the customer. When the passenger air bag is switched OFF, the passenger air bag is disabled and
will not inflate. When the passenger air bag is switched ON, the passenger air bag is enabled and
could inflate for certain types of collision. After SRS maintenance or repair, make sure the passenger
air bag deactivation switch is in the same position (ON or OFF) as when the vehicle arrived for ser-
vice.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, DO NOT use air or electric power tools or strike near the sensor(s)
with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly
causing serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery, and wait at least 3 minutes before performing any service.
Precautions Necessary for Steering Wheel Rotation After Battery Disconnection
INFOID:0000000010416336
CAUTION:
Comply with the following cautions to prevent any error and malfunction.
• Before removing and installing any control units, first turn the ignition switch to the LOCK position,
then disconnect both battery cables.
• After finishing work, confirm that all control unit connectors are connected properly, then re-connect
both battery cables.
• Always use CONSULT to perform self-diagnosis as a part of each function inspection after finishing
work. If a DTC is detected, perform trouble diagnosis according to self-diagnosis results.
PRECAUTIONS
CO-5
< PRECAUTION >
[HRA2DDT]
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For vehicle with steering lock unit, if the battery is disconnected or discharged, the steering wheel will lock and
cannot be turned.
If turning the steering wheel is required with the battery disconnected or discharged, follow the operation pro-
cedure below before starting the repair operation.
OPERATION PROCEDURE
1.
Connect both battery cables.
NOTE:
Supply power using jumper cables if battery is discharged.
2.
Turn the ignition switch to ACC position.
(At this time, the steering lock will be released.)
3.
Disconnect both battery cables. The steering lock will remain released with both battery cables discon-
nected and the steering wheel can be turned.
4.
Perform the necessary repair operation.
5.
When the repair work is completed, re-connect both battery cables. With the brake pedal released, turn
the ignition switch from ACC position to ON position, then to LOCK position. (The steering wheel will lock
when the ignition switch is turned to LOCK position.)
6.
Perform self-diagnosis check of all control units using CONSULT.
Precautions for Removing Battery Terminal
INFOID:0000000010508564
• With the adoption of Auto ACC function, ACC power is automatically supplied by operating the intelligent key
or remote keyless entry or by opening/closing the driver side door. In addition, ACC power is supplied even
after the ignition switch is turned to the OFF position, i.e. ACC power is supplied for a certain fixed time.
• When disconnecting the 12V battery terminal, turn off the ACC
power before disconnecting the 12V battery terminal, observing
“How to disconnect 12V battery terminal” described below.
NOTE:
Some ECUs operate for a certain fixed time even after ignition
switch is turned OFF and ignition power supply is stopped. If the
battery terminal is disconnected before ECU stops, accidental DTC
detection or ECU data damage may occur.
• For vehicles with the 2-batteries, be sure to connect the main bat-
tery and the sub battery before turning ON the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of
main battery and sub battery disconnected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.
HOW TO DISCONNECT 12V BATTERY TERMINAL
Disconnect 12V battery terminal according to Instruction 1 or Instruction 2 described below.
For vehicles parked by ignition switch OFF, refer to Instruction 2.
INSTRUCTION 1
1.
Open the hood.
2.
Turn key switch to the OFF position with the driver side door opened.
3.
Get out of the vehicle and close the driver side door.
4.
Wait at least 3 minutes. For vehicle with the engine listed below, remove the battery terminal after a lapse
of the specified time.
CAUTION:
SEF289H
D4D engine
: 20 minutes
HRA2DDT
: 12 minutes
K9K engine
: 4 minutes
M9R engine
: 4 minutes
R9M engine
: 4 minutes
V9X engine
: 4 minutes
CO-6
< PRECAUTION >
[HRA2DDT]
PRECAUTIONS
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
5.
Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
INSTRUCTION 2 (FOR VEHICLES PARKED BY IGNITION SWITCH OFF)
1.
Unlock the door with intelligent key or remote keyless entry.
NOTE:
At this moment, ACC power is supplied.
2.
Open the driver side door.
3.
Open the hood.
4.
Close the driver side door.
5.
Wait at least 3 minutes.
CAUTION:
While waiting, never operate the vehicle such as locking, opening, and closing doors. Violation of
this caution results in the activation of ACC power supply according to the Auto ACC function.
6.
Remove 12V battery terminal.
CAUTION:
After installing 12V battery, always check self-diagnosis results of all ECUs and erase DTC.
PREPARATION
CO-7
< PREPARATION >
[HRA2DDT]
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PREPARATION
PREPARATION
Special Service Tool
INFOID:0000000010505225
NISSAN tool number
(RENAULT too number)
Tool name
Description
WS39930000
( — )
Tube pressure
Pressing the tube of liquid gasket
—
(M.S. 554-07)
Tester
Leak checking
Checking reservoir tank cap
—
(M.S. 554-01)
Reservoir tank cap tester adapter A
Adapting tester to reservoir tank
—
(M.S. 554-06)
Reservoir tank cap tester adapter B
Adapting tester to reservoir tank cap
NI. 205
—
Coolant refill tool
Refilling engine cooling system
S-NT052
MLIA0012E
MLIA0013E
MLIA0014E
LMA053
CO-8
< SYSTEM DESCRIPTION >
[HRA2DDT]
DESCRIPTION
SYSTEM DESCRIPTION
DESCRIPTION
Engine Cooling System
INFOID:0000000010416338
for symbol marks in the figure.
1.
Heater core
2.
Water outlet valve
3.
Water outlet air relief plug
4.
Water outlet
5.
Oil cooler
6.
Radiator air relief plug
7.
Radiator
8.
Water inlet and thermostat assembly 9.
Water pump
10. Reservoir tank
11.
Engine
12. Turbocharger
E1BIA1143ZZ
OVERHEATING CAUSE ANALYSIS
CO-9
< SYMPTOM DIAGNOSIS >
[HRA2DDT]
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SYMPTOM DIAGNOSIS
OVERHEATING CAUSE ANALYSIS
Troubleshooting Chart
INFOID:0000000010416340
Symptom
Check items
Cooling sys-
tem parts
malfunction
Poor heat transfer
Water pump malfunction
Worn or loose drive belt
—
Thermostat stuck closed
—
Damaged fins
Dust contamination or pa-
per clogging
Physical damage
Clogged radiator cooling
tube
Excess foreign material
(rust, dirt, sand, etc.)
Reduced air flow
Cooling fan does not oper-
ate
Fan assembly
—
High resistance to fan rota-
tion
Damaged fan blades
Damaged radiator shroud
—
—
—
Improper engine coolant
mixture ratio
—
—
—
Poor engine coolant quality
—
Engine coolant viscosity
—
Insufficient engine coolant
Engine coolant leakage
Cooling hose
Loose clamp
Cracked hose
Water pump
Poor sealing
Radiator cap
Loose
Poor sealing
Radiator
O-ring for damage, deterio-
ration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tank
Cracked reservoir tank
Overflowing reservoir tank
Exhaust gas leakage into
cooling system
Cylinder head deterioration
Cylinder head gasket deteri-
oration
CO-10
< SYMPTOM DIAGNOSIS >
[HRA2DDT]
OVERHEATING CAUSE ANALYSIS
Except cool-
ing system
parts mal-
function
—
Overload on engine
Abusive driving
High engine rpm under no
load
Driving in low gear for ex-
tended time
Driving at extremely high
speed
Power train system mal-
function
—
Installed improper size
wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air
flow
Blocked bumper
—
—
Blocked radiator grille
Installed car brassiere
Mud contamination or paper
clogging
Blocked radiator
—
Blocked condenser
Blocked air flow
Installed large fog lamp
Symptom
Check items
ENGINE COOLANT
CO-11
< PERIODIC MAINTENANCE >
[HRA2DDT]
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PERIODIC MAINTENANCE
ENGINE COOLANT
Inspection
INFOID:0000000010450832
LEVEL
• Check if the reservoir tank engine coolant level is within the “MIN”
to “MAX” when the engine is cool.
• Adjust the engine coolant level as necessary.
• Check that the reservoir tank cap is tightened.
WARNING:
Never remove reservoir tank cap when engine is hot. Serious
burns could occur from high-pressure engine coolant escaping
from reservoir tank.
LEAKAGE
• To check for leakage, fit the adapter (A) to the reservoir tank, and
then connect it to the reservoir tank cap tester [SST: — (M.S.554-
07)] (B) as shown.
WARNING:
Never remove reservoir tank cap when engine is hot. Serious
burns could occur from high-pressure engine coolant escap-
ing from reservoir tank.
CAUTION:
Higher test pressure than specified may cause radiator dam-
age.
• If anything is found, repair or replace damaged parts.
Draining
INFOID:0000000010416342
WARNING:
• Never remove radiator cap when engine is hot. Serious burns may occur from high-pressure engine
coolant escaping from radiator.
• Wrap a thick cloth around the radiator cap. Slowly turn it a quarter of a turn to release built-up pres-
sure. Then turn it all the way.
1.
Remove engine under cover.
2.
Remove reservoir tank cap.
3.
Open radiator drain plug (1) of radiator.
CAUTION:
Perform this step when engine is cold.
4.
Remove reservoir tank if necessary, and drain engine coolant
and clean reservoir tank before installing. Refer to
5.
Check drained engine coolant for contaminants such as rust,
corrosion or discoloration. If contaminated, flush the engine
cooling system. Refer to
.
Refilling
INFOID:0000000010416343
CAUTION:
E1BIA1145ZZ
Testing pressure: Refer to
E1BIA1146ZZ
: Vehicle front
E1BIA1139ZZ
CO-12
< PERIODIC MAINTENANCE >
[HRA2DDT]
ENGINE COOLANT
• Never put additive such as waterleak preventive, since it may cause cooling waterway clogging.
• When refilling use Genuine NISSAN Long Life Antifreeze/Coolant (blue) or equivalent in its quality
mixed with water (distilled or demineralized). Refer to
MA-59, "Fluids and Lubricants"
1.
Install reservoir tank if removed and radiator drain plug (1).
CAUTION:
Be sure to clean drain plug and install with new O-ring.
2.
Check that each hose clamp has been firmly tightened.
3.
Open radiator air relief plug (1).
4.
Disconnect heater hose (1) at position (
) in the figure.
• Enhance heater hose as high as possible.
5.
Open water outlet air relief plug (1).
6.
Fill reservoir tank with engine coolant.
CAUTION:
Never adhere the engine coolant to electronic equipments (alternator etc.).
• Pour coolant slowly of less than 3 (2-5/8 Imp qt) per minute to allow air in system to escape.
E1BIA1139ZZ
: Vehicle front
E1BIA1141ZZ
: Vehicle front
JPBIA4208ZZ
: Vehicle front
E1BIA1140ZZ
ENGINE COOLANT
CO-13
< PERIODIC MAINTENANCE >
[HRA2DDT]
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7.
When engine coolant spill from radiator air relief plug with continuous flow, close air relief plug and con-
tinue filling reservoir tank.
8.
When engine coolant spill from water outlet air relief plug with continuous flow, close air relief plug and
continue filling reservoir tank.
9.
When engine coolant spill from heater hose with continuous
flow, connect heater hose and continue filling reservoir tank until
reach “MAX” level
10.
11. Install radiator cap.
12. Warm up engine at 3000 rpm until thermostat is opened.
• Check thermostat opening condition by touching radiator hose (lower) to see a flow of warm water.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
13. Stop the engine and cool down to less than approximately 50
°
C (122
°
F).
• Cool down using fan to reduce the time.
• If necessary, refill radiator up to filler neck with engine coolant.
CAUTION:
Never adhere the engine coolant to electronic equipments (alternator etc.).
14. Refill reservoir tank to “MAX” level line with engine coolant.
15. Repeat steps 11 through 15 two or more times with radiator cap installed until engine coolant level no
longer drops.
16. Check cooling system for leakage with engine running.
17. Warm up the engine, and check for flowing noise while repeat at least three time slow acceleration from
idle up to 3,000 rpm.
18. If flowing noise is heard, bleed air from cooling system by repeating step 11 through 17 until flowing noise
is no longer heard.
Flushing
INFOID:0000000010416344
1.
Install reservoir tank if removed and radiator drain plug (1).
CAUTION:
Be sure to clean drain plug and install with new O-ring.
Engine coolant capacity
(With reservoir tank at “MAX” level)
Refer to
CO-29, "Periodical Maintenance Specifica-
.
A
: MAX
B
: MIN
Reservoir tank engine coolant capacity
(At “MAX” level)
Refer to
CO-29, "Periodical Maintenance Specification"
JPBIA0102ZZ
E1BIA1139ZZ
CO-14
< PERIODIC MAINTENANCE >
[HRA2DDT]
ENGINE COOLANT
2.
Open radiator air relief plug (1).
3.
Disconnect heater hose (1) at position (
) in the figure.
• Enhance heater as high as possible.
4.
Open water outlet air relief plug (1).
5.
Fill reservoir tank with water.
• When engine coolant over flows opened radiator air relief plug, close air relief plug, and continue filling
the engine coolant.
• When engine coolant over flows opened water outlet air relief plug, close air relief plug, and continue fill-
ing the engine coolant.
• When engine coolant over flows disconnected heater hose, connect heater hose, and continue filling the
engine coolant.
6.
Install radiator cap.
7.
Run the engine and warm it up to normal operating temperature.
8.
Rev the engine two or three times under no-load.
9.
Stop the engine and wait until it cools down.
10. Drain water from the system. Refer to
11. Repeat steps 1 through 10 until clear water begins to drain from radiator.
: Vehicle front
E1BIA1141ZZ
: Vehicle front
JPBIA4208ZZ
: Vehicle front
E1BIA1140ZZ
RESERVOIR TANK CAP
CO-15
< PERIODIC MAINTENANCE >
[HRA2DDT]
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RESERVOIR TANK CAP
Inspection
INFOID:0000000010450963
• Fit the adapter to the reservoir tank cap tester [SST: — (M.S. 554-
07)] (A) as shown.
• When connecting the reservoir tank cap to the reservoir tank cap
tester, apply water or LLC to the reservoir tank cap seal part.
• Check reservoir tank cap relief pressure.
• Replace the reservoir tank cap if the engine coolant passes
through it, or if any fur signs is detected.
CAUTION:
When installing reservoir tank cap, thoroughly wipe out the res-
ervoir tank filler neck to remove any waxy residue or foreign
material.
Standard: Refer to
E1BIA0057ZZ
CO-16
< PERIODIC MAINTENANCE >
[HRA2DDT]
RADIATOR
RADIATOR
Inspection
INFOID:0000000010416346
Check radiator for mud or clogging. If necessary, clean radiator as follows.
CAUTION:
• Never bend or damage radiator fins.
• When radiator is cleaned without removal, remove all surrounding parts such as radiator cooling fan
assembly and horns. Then tape harness and harness connectors to prevent water from entering.
1.
Apply water by hose to the back side of the radiator core vertically downward.
2.
Apply water again to all radiator core surfaces once per minute.
3.
Stop washing if any stains no longer flow out from radiator.
4.
Blow air into the back side of radiator core vertically downward.
• Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm
2
, 71 psi) and keep distance more than 30 cm
(11.81 in).
5.
Blow air again into all the radiator core surfaces once per minute until no water sprays out.
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