Almera Tino V10 (2003 year). Manual — part 33
ASSEMBLY
AT-513
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
7.
Install oil pump assembly on transmission case.
8.
Tighten oil pump fixing bolts to the specified torque.
9.
Install O-ring to input shaft.
●
Apply ATF to O-ring.
10. Adjust brake band.
a.
Tighten anchor end pin to the specified torque.
b.
Back off anchor end pin two and a half turns.
SAT391D
SAT392D
SAT034D
Anchor end pin:
Refer to
AT-519, "SERVICE DATA AND SPECIFICA-
.
SAT394D
SAT395D
AT-514
[ALL]
ASSEMBLY
c.
While holding anchor end pin, tighten lock nut.
11. Apply compressed air to oil holes of transmission case and
check operation of brake band.
12. Install final drive assembly on transmission case.
13. Install differential lubricant tube on converter housing. Tighten
differential lubricant tube bolts to the specified torque. Refer to
.
14. Install O-ring on differential oil port of transmission case.
15. Install converter housing on transmission case.
●
Apply locking sealant to mating surface of converter
housing.
SAT396D
SAT397D
SAT030D
SAT063K
Bolt
Length mm (in)
A
32.8 (1.291)
B
40 (1.57)
SAT405D
ASSEMBLY
AT-515
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
16. Install accumulator piston.
a.
Check contact surface of accumulator piston for damage.
b.
Install O-rings on accumulator piston.
●
Apply ATF to O-rings.
c.
Install accumulator pistons and return springs on transmission
case.
●
Apply ATF to inner surface of transmission case.
17. Install lip seals for band servo oil holes on transmission case.
●
Apply petroleum jelly to lip seals.
SAT406DA
Accumulator piston O-rings:
Refer to
AT-519, "SERVICE DATA AND SPECIFICA-
.
SAT407DA
Return springs:
Refer to
AT-519, "SERVICE DATA AND SPECIFICA-
.
SAT878J
SAT021D
SAT022D
AT-516
[ALL]
ASSEMBLY
18. Install control valve assembly.
a.
Insert manual valve into control valve assembly.
●
Apply ATF to manual valve.
b.
Pass solenoid harness through transmission case and install
terminal body on transmission case by pushing it.
c.
Install stopper ring to terminal body.
d.
Tighten bolts A , B and C .
Bolt length, number and location:
SAT017D
AAT261A
: 7 - 9N·m (0.7 - 0.9 kg-m, 61 - 78 in-lb)
Bolt
A
B
C
Bolt length “
”
40 mm
(1.57 in)
33 mm
(1.30 in)
43.5 mm
(1.713 in)
Number of bolts
5
6
2
AAT260A
ASSEMBLY
AT-517
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
19. Install oil pan.
a.
Attach a magnet to oil pan.
b.
Install new oil pan gasket on transmission case.
c.
Install oil pan on transmission case.
●
Always replace oil pan bolts as they are self-sealing
bolts.
●
Tighten four bolts in a criss-cross pattern to prevent dis-
location of gasket.
d.
Tighten drain plug to specified torque.
20. Install park/neutral position (PNP) switch.
a.
Set manual shaft in P position.
b.
Temporarily install park/neutral position (PNP) switch on manual
shaft.
c.
Move selector lever to N position.
d.
Use a 4 mm (0.16 in) pin for this adjustment.
i.
Insert the pin straight into the manual shaft adjustment hole.
ii.
Rotate park/neutral position (PNP) switch until the pin can also
be inserted straight into hole in park/neutral position (PNP)
switch.
e.
Tighten park/neutral position (PNP) switch fixing bolts. Refer to
.
f.
Remove pin from adjustment hole after adjusting park/neutral
position (PNP) switch.
SAT418D
SAT128E
SAT023JB
SAT426DB
AT-518
[ALL]
ASSEMBLY
21. Install A/T fluid charging pipe and fluid cooler tube to transmis-
sion case. Tighten A/T fluid charging pipe and fluid cooler tube
bolts to the specified torque. Refer to
.
22. Install torque converter.
a.
Pour ATF into torque converter.
●
Approximately 1 liter (1-3/4 Imp pt) of fluid is required for
a new torque converter.
●
When reusing old torque converter, add the same amount
of fluid as was drained.
b.
Install torque converter while aligning notches of torque con-
verter with notches of oil pump.
c.
Measure distance “A” to check that torque converter is in proper
position.
MCIB9012E
SAT428DA
SAT429D
Distance A:
Refer to
AT-519, "SERVICE DATA AND SPECIFICA-
.
SAT430D
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-519
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
SERVICE DATA AND SPECIFICATIONS (SDS)
PFP:00030
General Specifications
ECS009CZ
*: Refer to MA-13, “Recommended Fluids and Lubricants”.
Shift Schedule
ECS009D0
VEHICLE SPEED WHEN SHIFTING GEARS
VEHICLE SPEED WHEN PERFORMING LOCK-UP
Stall Revolution
ECS009D1
Line Pressure
ECS009D2
Engine
QG18DE
Automatic transaxle model
RE4F03B
Automatic transaxle assembly
Model code number
3AX70
Transaxle gear ratio
1st
2.861
2nd
1.562
3rd
1.000
4th
0.697
Reverse
2.310
Final drive
4.072
Recommended fluid
Genuine Nissan Automatic Transmission
Fluid or equivalent*
Fluid capacity
7.7
(6-3/4 Imp qt)
Throttle posi-
tion
Shift pattern
Vehicle speed km/h (MPH)
D
1
→
D
2
D
2
→
D
3
D
3
→
D
4
D
4
→
D
3
D
3
→
D
2
D
2
→
D
1
1
2
→
1
1
Full throttle
Comfort
54 - 62
(20 - 23)
102 - 110
(64 - 69)
162 - 170
(96 - 100)
158 - 166
(99 - 104)
92 - 100
(57 - 63)
41 - 49
(25 - 30)
54 - 62
(34 - 39)
Half throttle
Comfort
29 - 37
(18 - 23)
51 - 59
(32 - 37)
123 - 131
(77 - 80)
69 - 77
(43 - 48)
34 - 42
(21 - 26)
5 - 13
(3 - 8)
54 - 62
(34 - 39)
Throttle opening
OD switch
Shift pattern
Vehicle speed km/h (MPH)
Lock-up ON
Lock-up OFF
2/8
ON (D
4
)
Comfort
96 - 104 (60 - 65)
65 - 73 (41 - 46)
OFF (D
3
)
Comfort
96 - 104 (60 - 65)
93 - 101 (58 - 63)
Engine model
Stall revolution rpm
QG18DE
2,300 - 2,750
Engine speed
rpm
Line pressure
kPa (bar, kg/cm
2
, psi)
R position
D position
2 position
1 position
Idle
778 (7.8, 7.9, 113)
500 (5.0, 5.1, 73)
500 (5.0, 5.1, 73)
500 (5.0, 5.1, 73)
Stall
1,813 (18.1, 18.5, 263)
1,165 (11.7, 11.9, 169)
1,165 (11.7, 11.9, 169)
1,165 (11.7, 11.9, 169)
AT-520
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
Control Valves
ECS009D3
CONTROL VALVE AND PLUG RETURN SPRINGS
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Clutch and Brakes
ECS009D4
REVERSE CLUTCH
*: Always check with the Parts Department for the latest parts information.
HIGH CLUTCH
No.
Parts
Part No.*
Free length
Outer diameter
Upper body
Refer to “Control
Valve Upper
Body”,
.
35
3-2 timing valve spring
31736-01X00
23.0 (0.906)
6.65 (0.2618)
19
Cooler check valve spring
31742-3AX05
28.04 (1.1039)
7.15 (0.2815)
23
Pilot valve spring
31742-3AX03
38.98 (1.5346)
8.9 (0.350)
15
1-2 accumulator valve spring
31742-3AX00
20.5 (0.807)
6.95 (0.2736)
28
1-2 accumulator piston spring
31742-3AX09
55.66 (2.1913)
19.5 (0.7677)
33
1st reducing valve spring
31742-80X05
27.0 (1.063)
7.0 (0.276)
2
Overrun clutch reducing valve spring
31742-80X06
37.5 (1.476)
7.0 (0.276)
7
Torque converter relief valve spring
31742-3AX04
33.3 (1.3110)
9.0 (0.354)
10
Torque converter clutch control valve
spring
31742-3AX02
53.01 (2.0870)
6.5 (0.256)
Lower body
Refer to “Control
Valve Lower
Body”,
.
34
Shuttle valve spring
31762-41X04
51.0 (2.0079)
5.65 (0.2224)
18
Pressure regulator valve spring
31742-80X13
45.0 (1.772)
15.0 (0.591)
23
Overrun clutch control valve spring
31762-80X00
21.7 (0.854)
7.0 (0.276)
27
Accumulator control valve spring
31742-80X02
22.0 (0.866)
6.5 (0.256)
29
Shift valve A spring
31762-80X00
21.7 (0.854)
7.0 (0.276)
2
Shift valve B spring
31762-80X00
21.7 (0.854)
7.0 (0.276)
11
Pressure modifier valve spring
31742-41X15
30.5 (1.201)
9.8 (0.386)
7
31742-80X16
32.0 (1.260)
6.9 (0.272)
—
Fluid cooler relief valve spring
31872-31X00
17.02 (0.670)
8.0 (0.315)
—
T/C pressure spring
31742-3AX07
9.0 (0.354)
7.3 (0.287)
Number of drive plates
2
Number of driven plates
2
Drive plate thickness
mm (in)
Standard
2.0 (0.079)
Allowable limit
1.8 (0.071)
Clearance
mm (in)
Standard
0.5 - 0.8 (0.020 - 0.031)
Allowable limit
1.2 (0.047)
Thickness of retaining plates
Thickness
mm (in)
Part number*
4.4 (0.173)
4.6 (0.181)
4.8 (0.189)
5.0 (0.197)
5.2 (0.205)
31537-31X00
31537-31X01
31537-31X02
31537-31X03
31537-31X04
Number of drive plates
3
Number of driven plates
5
Drive plate
thickness
mm (in)
Standard
1.6 (0.063)
Allowable limit
1.5 (0.059)
Clearance
mm (in)
Standard
1.4 - 1.8 (0.055 - 0.071)
Allowable limit
2.4 (0.094)
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-521
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
*: Always check with the Parts Department for the latest parts information.
FORWARD CLUTCH
*: Always check with the Parts Department for the latest parts information.
OVERRUN CLUTCH
*: Always check with the Parts Department for the latest parts information.
LOW & REVERSE BRAKE
Thickness of retaining plates
Thickness
mm (in)
Part number*
4.8 (0.189)
5.0 (0.197)
5.2 (0.205)
5.4 (0.213)
5.6 (0.220)
5.8 (0.228)
6.0 (0.236)
31537-32X05
31537-32X06
31537-32X07
31537-32X08
31537-32X09
31537-32X10
31537-32X11
Number of drive plates
5
Number of driven plates
5
Drive plate thickness
mm (in)
Standard
1.8 (0.071)
Allowable limit
1.6 (0.063)
Clearance
mm (in)
Standard
0.45 - 0.85 (0.0177 - 0.0335)
Allowable limit
1.85 (0.0728)
Thickness of retaining plates
Thickness
mm (in)
Part number*
3.6 (0.142)
3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)
31537-31X60
31537-31X61
31537-31X62
31537-31X63
31537-31X64
31537-31X65
Number of drive plates
3
Number of driven plates
5
Drive plate thickness
mm (in)
Standard
1.6 (0.063)
Allowable limit
1.4 (0.055)
Clearance
mm (in)
Standard
1.0 - 1.4 (0.039 - 0.055)
Allowable limit
2.0 (0.079)
Thickness of retaining plates
Thickness mm (in)
Part number*
3.6 (0.142)
3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
31567-31X79
31567-31X80
31567-31X81
31567-31X82
31567-31X83
Number of drive plates
5
Number of driven plates
4 + 1
Drive plate thickness
mm (in)
Standard
2.0 (0.079)
Allowable limit
1.8 (0.071)
Clearance
mm (in)
Standard
1.4 - 1.8 (0.055 - 0.071)
Allowable limit
2.8 (0.110)
AT-522
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information.
BRAKE BAND
Clutch and Brake Return Springs
ECS009D5
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Oil Pump
ECS009D6
*: Always check with the Parts Department for the latest parts information.
Input Shaft
ECS009D7
Unit: mm (in)
Planetary carrier
ECS009D8
Unit: mm (in)
Thickness of retaining plates
Thickness
mm (in)
Part number*
3.6 (0.142)
3.8 (0.150)
4.0 (0.157)
4.2 (0.165)
4.4 (0.173)
4.6 (0.181)
31667-31X16
31667-31X17
31667-31X18
31667-31X19
31667-31X20
31667-31X21
Anchor end pin tightening torque
3.5 - 5.8 N-m (0.35 - 0.6 kg-m, 31 - 52 in-lb)
Number of returning revolutions for anchor end pin
2.5
±
0.125
Lock nut tightening torque
31 - 36 N-m (3.2 - 3.7 kg-m, 23 - 27 ft-lb)
Parts
Free length
Outer diameter
Part number*
Forward clutch (Overrun
clutch)
Outer (16 pcs)
26.6 (1.047)
10.6 (0.417)
31505-31X02
Inner (16 pcs)
26.3 (1.035)
7.7 (0.303)
31505-31X03
Reverse clutch (16 pcs)
18.6 (0.732)
8.0 (0.315)
31505-31X00
High clutch (12 pcs)
19.7 (0.776)
11.1 (0.437)
31505-31X01
Low reverse brake (20 pcs)
25.1 (0.988)
7.6 (0.299)
31505-31X04
Oil pump side clearance
mm (in)
0.02 - 0.04 (0.0008 - 0.0016)
Thickness of inner gears and outer gears
Inner gear
Thickness
mm (in)
Part number*
9.99 - 10.00 (0.3933 - 0.3937)
9.98 - 9.99 (0.3929 - 0.3933)
9.97 - 9.98 (0.3925 - 0.3929)
31346-31X00
31346-31X01
31346-31X02
Outer gear
Thickness
mm (in)
Part number*
9.99 - 10.00 (0.3933 - 0.3937)
9.98 - 9.99 (0.3929 - 0.3933)
9.97 - 9.98 (0.3925 - 0.3929)
31347-31X00
31347-31X01
31347-31X02
Clearance between oil pump
housing and outer gear
mm
(in)
Standard
0.08 - 0.15 (0.0031 - 0.0059)
Allowable limit
0.15 (0.0059)
Oil pump cover seal ring
clearance
mm (in)
Standard
0.1 - 0.25 (0.0039 - 0.0098)
Allowable limit
0.25 (0.0098)
Input shaft seal ring clearance
Standard
0.08 - 0.23 (0.0031 - 0.0091)
Allowable limit
0.23 (0.0091)
Clearance between planetary carrier
and pinion washer
Standard
0.15 - 0.70 (0.0059 - 0.0276)
Allowable limit
0.80 (0.0315)
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-523
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
Final Drive
ECS009D9
DIFFERENTIAL SIDE GEAR CLEARANCE
DIFFERENTIAL SIDE GEAR THRUST WASHERS
*: Always check with the Parts Department for the latest parts information.
BEARING PRELOAD
TURNING TORQUE
DIFFERENTIAL SIDE BEARING ADJUSTING SHIMS
*: Always check with the Parts Department for the latest parts information.
Clearance between side gear and differential case with washer
0.1 - 0.2 mm (0.004 - 0.008 in)
Thickness
mm (in)
Part number*
0.75 - 0.80 (0.0295 - 0.0315)
0.80 - 0.85 (0.0315 - 0.0335)
0.85 - 0.90 (0.0335 - 0.0354)
0.90 - 0.95 (0.0354 - 0.0374)
0.95 - 1.00 (0.0374 - 0.0394)
38424-D2111
38424-D2112
38424-D2113
38424-D2114
38424-D2115
Differential side bearing preload “T”
0.04 - 0.09 mm (0.0016 - 0.0035 in)
Turning torque of final drive assembly
0.49 - 1.08 N-m (5.0 - 11.0 kg-cm, 4.3 - 9.5 in-lb)
Thickness
mm (in)
Part number*
0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.84 (0.0331)
0.88 (0.0346)
0.92 (0.0362)
1.44 (0.0567)
31499-21X07
31499-21X08
31499-21X09
31499-21X10
31499-21X11
31499-21X12
31499-21X13
31499-21X14
31499-21X15
31499-21X16
31499-21X17
31499-21X18
31499-21X19
31499-21X20
31499-21X21
AT-524
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
TABLE FOR SELECTING DIFFERENTIAL SIDE BEARING ADJUSTING SHIMS (FOR RE4F03B)
Unit: mm (in)
Reduction Pinion Gear
ECS009DA
BEARING PRELOAD
TURNING TORQUE
Dial indicator deflection
Suitable shim(s)
0.31 - 0.35 (0.0122 - 0.0138)
0.35 - 0.39 (0.0138 - 0.0154)
0.39 - 0.43 (0.0154 - 0.0169)
0.43 - 0.47 (0.0169 - 0.0185)
0.47 - 0.51 (0.0185 - 0.0201)
0.51 - 0.55 (0.0201 - 0.0217)
0.55 - 0.59 (0.0217 - 0.0232)
0.59 - 0.63 (0.0232 - 0.0248)
0.63 - 0.67 (0.0248 - 0.0264)
0.67 - 0.71 (0.0264 - 0.0280)
0.71 - 0.75 (0.0280 - 0.0295)
0.75 - 0.79 (0.0295 - 0.0311)
0.79 - 0.83 (0.0311 - 0.0327)
0.83 - 0.87 (0.0327 - 0.0343)
0.87 - 0.91 (0.0343 - 0.0358)
0.91 - 0.95 (0.0358 - 0.0374)
0.95 - 0.99 (0.0374 - 0.0390)
0.99 - 1.03 (0.0390 - 0.0406)
1.03 - 1.07 (0.0406 - 0.0421)
1.07 - 1.11 (0.0421 - 0.0437)
1.11 - 1.15 (0.0437 - 0.0453)
1.15 - 1.19 (0.0453 - 0.0469)
1.19 - 1.23 (0.0469 - 0.0484)
1.23 - 1.27 (0.0484 - 0.0500)
1.27 - 1.31 (0.0500 - 0.0516)
1.31 - 1.35 (0.0516 - 0.0531)
1.35 - 1.39 (0.0531 - 0.0547)
1.39 - 1.43 (0.0547 - 0.0563)
1.43 - 1.47 (0.0563 - 0.0579)
1.47 - 1.51 (0.0579 - 0.0594)
1.51 - 1.55 (0.0594 - 0.0610)
1.55 - 1.59 (0.0610 - 0.0626)
1.59 - 1.63 (0.0626 - 0.0642)
1.63 - 1.67 (0.0642 - 0.0657)
1.67 - 1.71 (0.0657 - 0.0673)
1.71 - 1.75 (0.0673 - 0.0689)
1.75 - 1.79 (0.0689 - 0.0705)
1.79 - 1.83 (0.0705 - 0.0720)
1.83 - 1.87 (0.0720 - 0.0736)
1.87 - 1.91 (0.0736 - 0.0752)
1.91 - 1.95 (0.0752 - 0.0768)
0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.84 (0.0331)
0.88 (0.0346)
0.92 (0.0362)
0.48 (0.0189) + 0.48 (0.0189)
0.48 (0.0189) + 0.52 (0.0205)
0.52 (0.0205) + 0.52 (0.0205)
0.52 (0.0205) + 0.56 (0.0220)
0.56 (0.0220) + 0.56 (0.0220)
0.56 (0.0220) + 0.60 (0.0236)
0.60 (0.0236) + 0.60 (0.0236)
0.60 (0.0236) + 0.64 (0.0252)
0.64 (0.0252) + 0.64 (0.0252)
0.64 (0.0252) + 0.68 (0.0268)
0.68 (0.0268) + 0.68 (0.0268)
0.68 (0.0268) + 0.72 (0.0283)
1.44 (0.0567)
0.72 (0.0283) + 0.76 (0.0299)
0.76 (0.0299) + 0.76 (0.0299)
0.76 (0.0299) + 0.80 (0.0315)
0.80 (0.0315) + 0.80 (0.0315)
0.80 (0.0315) + 0.84 (0.0331)
0.84 (0.0331) + 0.84 (0.0331)
0.84 (0.0331) + 0.88 (0.0346)
0.88 (0.0346) + 0.88 (0.0346)
0.88 (0.0346) + 0.92 (0.0362)
0.92 (0.0362) + 0.92 (0.0362)
0.92 (0.0362) + 0.96 (0.0378)
0.96 (0.0378) + 0.96 (0.0378)
0.52 (0.0205) + 1.44 (0.0567)
0.56 (0.0220) + 1.44 (0.0567)
Reduction pinion gear bearing preload
0.05 mm (0.0020 in)
Turning torque of reduction pinion gear
0.1 - 0.69 N-m (1.1 - 7.0 kg-cm, 0.95 - 6.08 in-lb)
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-525
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
REDUCTION PINION GEAR BEARING ADJUSTING SHIMS
*: Always check with the Parts Department for the latest parts information.
Thickness
mm (in)
Part number*
1.74 (0.0685)
1.78 (0.0701)
1.82 (0.0717)
1.86 (0.0732)
1.90 (0.0748)
1.92 (0.0756)
1.94 (0.0764)
1.96 (0.0772)
1.98 (0.0780)
2.00 (0.0787)
2.02 (0.0795)
2.04 (0.0803)
2.06 (0.0811)
2.08 (0.0819)
2.10 (0.0827)
2.12 (0.0835)
2.14 (0.0843)
2.16 (0.0850)
2.18 (0.0858)
2.20 (0.0866)
2.22 (0.0874)
2.24 (0.0882)
2.26 (0.0890)
2.28 (0.0898)
2.30 (0.0906)
2.34 (0.0921)
2.38 (0.0937)
2.42 (0.0953)
2.46 (0.0969)
2.50 (0.0984)
2.54 (0.1000)
2.58 (0.1016)
2.62 (0.1031)
2.66 (0.1047)
31438-31X16
31438-31X17
31438-31X18
31438-31X19
31438-31X20
31439-31X60
31438-31X21
31439-31X61
31438-31X22
31439-31X62
31438-31X23
31439-31X63
31438-31X24
31439-31X64
31438-31X60
31439-31X65
31438-31X61
31439-31X66
31438-31X62
31439-31X67
31438-31X63
31439-31X68
31438-31X64
31439-31X69
31438-31X65
31438-31X66
31438-31X67
31438-31X68
31438-31X69
31438-31X70
31438-31X71
31438-31X72
31438-31X73
31438-31X74
AT-526
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
TABLE FOR SELECTING REDUCTION PINION GEAR BEARING ADJUSTING SHIM
Unit: mm (in)
Output Shaft
ECS009DB
SEAL RING CLEARANCE
Unit: mm (in)
END PLAY
SEAL RING
*: Always check with the Parts Department for the latest parts information.
OUTPUT SHAFT END PLAY ADJUSTING SHIMS
*: Always check with the Parts Department for the latest parts information.
Dimension “T”
Suitable shim(s)
1.77 - 1.81 (0.0697 - 0.0713)
1.81 - 1.85 (0.0713 - 0.0728)
1.85 - 1.89 (0.0728 - 0.0744)
1.89 - 1.93 (0.0744 - 0.0760)
1.93 - 1.96 (0.0760 - 0.0772)
1.96 - 1.98 (0.0772 - 0.0780)
1.98 - 2.00 (0.0780 - 0.0787)
2.00 - 2.02 (0.0787 - 0.0795)
2.02 - 2.04 (0.0795 - 0.0803)
2.04 - 2.06 (0.0803 - 0.0811)
2.06 - 2.08 (0.0811 - 0.0819)
2.08 - 2.10 (0.0819 - 0.0827)
2.10 - 2.12 (0.0827 - 0.0835)
2.12 - 2.14 (0.0835 - 0.0843)
2.14 - 2.16 (0.0843 - 0.0850)
2.16 - 2.18 (0.0850 - 0.0858)
2.18 - 2.20 (0.0858 - 0.0866)
2.20 - 2.22 (0.0866 - 0.0874)
2.22 - 2.24 (0.0874 - 0.0888)
2.24 - 2.26 (0.0882 - 0.0890)
2.26 - 2.28 (0.0890 - 0.0898)
2.28 - 2.30 (0.0898 - 0.0906)
2.30 - 2.32 (0.0906 - 0.0913)
2.32 - 2.34 (0.0913 - 0.0921)
2.34 - 2.37 (0.0921 - 0.0933)
2.37 - 2.41 (0.0933 - 0.0949)
2.41 - 2.45 (0.0949 - 0.0965)
2.45 - 2.49 (0.0965 - 0.0980)
2.49 - 2.53 (0.0980 - 0.0996)
2.53 - 2.57 (0.0996 - 0.1012)
2.57 - 2.61 (0.1012 - 0.1028)
2.61 - 2.65 (0.1028 - 0.1043)
2.65 - 2.69 (0.1043 - 0.1059)
2.69 - 2.73 (0.1059 - 0.1075)
1.74 (0.0685)
1.78 (0.0701)
1.82 (0.0717)
1.86 (0.0732)
1.90 (0.0748)
1.92 (0.0756)
1.94 (0.0764)
1.96 (0.0772)
1.98 (0.0780)
2.00 (0.0787)
2.02 (0.0795)
2.04 (0.0803)
2.06 (0.0811)
2.08 (0.0819)
2.10 (0.0827)
2.12 (0.0835)
2.14 (0.0843)
2.16 (0.0850)
2.18 (0.0858)
2.20 (0.0866)
2.22 (0.0874)
2.24 (0.0882)
2.26 (0.0890)
2.28 (0.0898)
2.30 (0.0906)
2.34 (0.0921)
2.38 (0.0937)
2.42 (0.0953)
2.46 (0.0969)
2.50 (0.0984)
2.54 (0.1000)
2.58 (0.1016)
2.62 (0.1031)
2.66 (0.1047)
Output shaft seal ring clearance
Standard
0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit
0.25 (0.0098)
Output shaft end play
0 - 0.5 mm (0 - 0.020 in)
Outer diameter mm (in)
Inner diameter mm (in)
Width mm (in)
Part number*
33.71 (1.327)
30.25 (1.191)
1.95 (0.077)
31525 80X09
Thickness
mm (in)
Part number*
0.56 (0.0220)
0.96 (0.0378)
1.36 (0.0535)
31438-31X46
31438-31X47
31438-31X48
SERVICE DATA AND SPECIFICATIONS (SDS)
AT-527
[ALL]
D
E
F
G
H
I
J
K
L
M
A
B
AT
Bearing Retainer
ECS009DC
SEAL RING CLEARANCE
Unit: mm (in)
Total End Play
ECS009DD
BEARING RACE FOR ADJUSTING TOTAL END PLAY
*: Always check with the Parts Department for the latest parts information.
Reverse Clutch End Play
ECS009DE
THRUST WASHERS FOR ADJUSTING REVERSE CLUTCH END PLAY
*: Always check with the Parts Department for the latest parts information.
Accumulator
ECS009DF
O-RING
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
RETURN SPRING
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Bearing retainer seal ring clearance
Standard
0.10 - 0.25 (0.0039 - 0.0098)
Allowable limit
0.25 (0.0098)
Total end play “T
3
”
0.25 - 0.55 mm (0.0098 - 0.0217 in)
Thickness
mm (in)
Part number*
0.6 (0.024)
0.8 (0.031)
1.0 (0.039)
1.2 (0.047)
1.4 (0.055)
1.6 (0.063)
1.8 (0.071)
2.0 (0.079)
31435-31X01
31435-31X02
31435-31X03
31435-31X04
31435-31X05
31435-31X06
31435-31X07
31435-31X08
Reverse clutch end play “T4”
0.65 - 1.00 mm (0.0256 - 0.0394 in)
Thickness
mm (in)
Part number*
0.65 (0.0256)
0.80 (0.0315)
0.95 (0.0374)
1.10 (0.0433)
1.25 (0.0492)
1.40 (0.0551)
31508-31X10
31508-31X11
31508-31X12
31508-31X13
31508-31X14
31508-31X15
Accumulator
Diameter (Small)
Part number*
Diameter (Large)
Part number*
Servo release accumu-
lator
26.9 (1.059)
31526-41X03
44.2 (1.740)
31526-41X02
N-D accumulator
34.6 (1.362)
31526-31X08
39.4 (1.551)
31672-21X00
Accumulator
Free length
Outer diameter
Part number*
Servo release accumulator spring
52.5 (2.067)
20.1 (0.791)
31605-80X00
N-D accumulator spring
45.0 (1.772)
27.6 (1.087)
31605-33X01
AT-528
[ALL]
SERVICE DATA AND SPECIFICATIONS (SDS)
Band Servo
ECS009DG
RETURN SPRING
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information.
Removal and Installation
ECS009DH
Unit: mm (in)
Shift Solenoid Valves
ECS009DI
Solenoid Valves
ECS009DJ
A/T Fluid Temperature Sensor
ECS009DK
Remarks: Specification data are reference values.
Revolution Sensor
ECS009DL
Dropping Resistor
ECS009DM
Return spring
Free length
Outer diameter
Part number*
2nd servo return spring
32.5 (1.280)
25.9 (1.020)
31605-31X20
OD servo return spring
38.52 (1.5165)
22.0 (0.866)
31605-31X21
Distance between end of converter housing and torque converter
21.1 (0.831) or more
Gear
Solenoid A
Solenoid B
1st
ON
ON
2nd
OFF
ON
3rd
OFF
OFF
4th
ON
OFF
Solenoid valve
Resistance (Approx.)
Terminal number
Shift solenoid A
20 - 30
Ω
2
Shift solenoid B
5 - 20
Ω
1
Ovr. clutch sol.
20 - 30
Ω
3
Line pres. sol.
2.5 - 5
Ω
4
T/conv. clutch sol.
5 - 20
Ω
5
Monitor item
Condition
Specification (Approximately)
A/T fluid temperature sensor
Cold [20
°
C (68
°
F)]
↓
Hot [80
°
C (176
°
F)]
1.5V
↓
0.5V
2.5 k
Ω
↓
0.3 k
Ω
Condition
Judgement standard
When moving at 20 km/h (12 MPH), use the CONSULT-II pulse frequency measuring func-
tion.*1
CAUTION:
Connect the diagnosis data link cable to the vehicle diagnosis connector.
*1: A circuit tester cannot be used to test this item.
150 Hz (Approx.)
When vehicle parks.
Under 1.3V or over 4.5V
Resistance
10 - 15
Ω
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст