Almera Tino V10 (2003 year). Manual — part 211
SERVICE DATA AND SPECIFICATIONS (SDS)
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Available Shims
Stamped mark
Thickness
mm (in)
2.10
2.10 (0.0827)
2.12
2.12 (0.0835)
2.14
2.14 (0.0843)
2.16
2.16 (0.0850)
2.18
2.18 (0.0858)
2.20
2.20 (0.0866)
2.22
2.22 (0.0874)
2.24
2.24 (0.0882)
2.26
2.26 (0.0890)
2.28
2.28 (0.0898)
2.30
2.30 (0.0906)
2.32
2.32 (0.0913)
2.34
2.34 (0.0921)
2.36
2.36 (0.0929)
2.38
2.38 (0.0937)
2.40
2.40 (0.0954)
2.42
2.42 (0.0953)
2.44
2.44 (0.0961)
2.46
2.46 (0.0969)
2.48
2.48 (0.0976)
2.50
2.50 (0.0984)
2.52
2.52 (0.0992)
2.54
2.54 (0.1000)
2.56
2.56 (0.1008)
2.58
2.58 (0.1016)
2.60
2.60 (0.1024)
2.62
2.62 (0.1031)
2.64
2.64 (0.1039)
2.66
2.66 (0.1047)
2.68
2.68 (0.1055)
2.70
2.70 (0.1063)
2.72
2.72 (0.1071)
2.74
2.74 (0.1079)
SEM512G
EM-226
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SERVICE DATA AND SPECIFICATIONS (SDS)
Valve Spring
Valve Lifter
Unit: mm (in)
Valve Guide
Unit: mm (in)
Free height
mm (in)
44.74 (1.7614)
Pressure
N (kg, lb) at height mm (in)
184 - 208 (18.77 - 21.22, 41.4 - 46.8) at 32.82 (1.2921)
Out-of-square
mm (in)
Limit 1.5 (0.059)
Height during valve open
mm (in)
24.82 (0.9772)
Load with valve open
N (kg, lb)
320 - 360 (32.65 - 36.73, 71.9 - 80.9)
Item
Standard
Valve lifter outer diameter
29.960 - 29.975 (1.1795 - 1.1801)
Lifter guide inner diameter
30.000 - 30.021 (1.1811 - 1.1819)
Clearance between lifter and lifter guide
0.025 - 0.061 (0.0010 - 0.0024)
Item
Standard
Service
Valve guide
Outer diameter
10.023 - 10.034 (0.3946 - 0.3950)
10.223 - 10.234 (0.4025 - 0.4029)
Valve guide
Inner diameter (Finished size)
6.000 - 6.018 (0.2362 - 0.2369)
Cylinder head valve guide hole diameter
9.975 - 9.996 (0.3927 - 0.3935)
10.175 - 10.196 (0.4006 - 0.4014)
Interference fit of valve guide
0.027 - 0.059 (0.0011 - 0.0023)
Item
Standard
Limit
Stem to guide clearance
Intake
0.020 - 0.053 (0.0008 - 0.0021)
0.08 (0.0031)
Exhaust
0.040 - 0.073 (0.0016 - 0.0029)
0.1 (0.004)
Valve deflection limit
0.15 (0.0059)
Projection length
10.4 - 10.6 (0.409 - 0.417)
JEM156G
SERVICE DATA AND SPECIFICATIONS (SDS)
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Valve Seat
Unit: mm (in)
Item
Standard
Service
Cylinder head seat recess diameter (D)
Intake
30.000 - 30.016 (1.1181 - 1.1817)
30.500 - 30.516 (1.2008 - 1.2014)
Exhaust
29.000 - 29.016 (1.1417 - 1.1424)
29.500 - 29.516 (1.1614 - 1.1620)
Valve seat interference fit
Intake
0.064 - 0.100 (0.0025 - 0.0039)
Exhaust
0.064 - 0.096 (0.0025 - 0.0038)
Valve seat outer diameter (d)
Intake
30.000 - 30.016 (1.1811 - 1.1817)
30.500 - 30.516 (1.2008 - 1.2014)
Exhaust
29.000 - 29.016 (1.1442 - 1.1424)
29.500 - 29.516 (1.1614 - 1.1620)
Height (h)
Intake
7.0 - 7.1 (0.276 - 0.280)
6.60 - 6.70 (0.2598 - 0.2638)
Exhaust
6.7 - 6.8 (0.264 - 0.268)
6.3 - 6.4 (0.248 - 0.252)
SEM546G
JEM253G
EM-228
[YD]
SERVICE DATA AND SPECIFICATIONS (SDS)
CAMSHAFT AND CAMSHAFT BEARING
Unit: mm (in)
CYLINDER BLOCK
Unit: mm (in)
Depth (H)
Intake
8.83 - 9.13 (0.3476 - 0.3594)
Exhaust
9.06 - 9.36 (0.3567 - 0.3685)
Projection (L)
Intake
36.53 - 36.98 (1.4382 - 1.4559)
Exhaust
36.53 - 37.01 (1.4382 - 1.4571)
Item
Standard
Limit
Camshaft oil clearance
0.045 - 0.086 (0.0018 - 0.0034)
Camshaft bracket inner diameter
No.1
30.500 - 30.521 (1.2008 - 1.2016)
—
No. 2, 3, 4, 5
24.000 - 24.021 (0.9449 - 0.9457)
Camshaft journal outer diameter
No. 1
30.435 - 30.455 (1.1982 - 1.1990)
No. 2, 3, 4, 5
23.935 - 23.955 (0.9423 - 0.9431)
Camshaft runout [TIR*]
—
0.02 (0.0008)
Camshaft sprocket runout [TIR*]
Less than 0.15 (0.0059)
—
Camshaft end play
0.070 - 0.148 (0.0028 - 0.0058)
0.24 (0.0094)
*: Total indicator reading
Cam height “A”
Intake
39.505 - 39.695 (1.5553 - 1.5628)
Exhaust
39.905 - 40.095 (1.5711 - 1.5785)
Wear limit of cam height
0.15 (0.0059)
SEM671
Surface flatness
Standard
Less than 0.03 (0.0012)
Limit
0.04 (0.0016)
Cylinder bore
Inner diameter
Standard
Grade No. 1
86.000 - 86.010 (3.3858 - 3.3862)
Grade No. 2
86.010 - 86.020 (3.3862 - 3.3866)
Grade No. 3
86.020 - 86.030 (3.3866 - 3.3870)
Wear limit
0.07 (0.0028)
PBIC0763E
SERVICE DATA AND SPECIFICATIONS (SDS)
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PISTON, PISTON RING AND PISTON PIN
Available Piston
Unit: mm (in)
Piston Ring
Unit: mm (in)
Piston Pin
Unit: mm (in)
*: Values measured at ambient temperature of 20
°
C (68
°
F)
Out-of-round (X
−
Y)
Less than 0.015 (0.0006)
Taper (C - A)
Less than 0.010 (0.0004)
Main journal inner diameter (Without bearing)
66.654 - 66.681 (2.6242 - 2.6252)
Difference in inner diameter
between cylinders
Limit
Less than 0.05 (0.0020)
Piston skirt diameter “A”
Standard
Grade No. 1
85.928 - 85.942 (3.3830 - 3.3835)
Grade No. 2
85.938 - 85.952 (3.3834 - 3.3839)
Grade No. 3
85.948 - 85.962 (3.3838 - 3.3843)
0.25 (0.0098) O/S (Service)
86.188 - 86.202 (3.3932 - 3.3938)
0.50 (0.0197) O/S (Service)
86.438 - 86.452 (3.4031 - 3.4036)
“a” dimension
11.0 (0.43)
Piston pin bore diameter
28.003 - 28.009 (1.1025 - 1.1027)
Piston clearance to cylinder block
0.058 - 0.082 (0.0023 - 0.0032)
MBIA0026E
Item
Standard
Limit
Side clearance
Top
0.050 - 0.090 (0.0020 - 0.0035)
0.2 (0.008)
2nd
0.050 - 0.090 (0.0020 - 0.0035)
0.1 (0.004)
Oil ring
0.030 - 0.070 (0.0012 - 0.0028)
—
End gap
Top
0.20 - 0.30 (0.0079 - 0.0118)
1.0 (0.039)
2nd
0.31 - 0.51 (0.0122 - 0.0201)
1.0 (0.039)
Oil (rail ring)
0.30 - 0.55 (0.0118 - 0.0217)
1.0 (0.039)
Piston pin outer diameter
27.995 - 28.000 (1.1022 - 1.1024)
Interference fit of piston pin to piston
0.003 - 0.014 (0.0001 - 0.0006)
Piston pin to connecting rod bushing clearance
Standard
0.026 - 0.044 (0.0010 - 0.0017)
Limit
0.057 (0.0022)
EM-230
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SERVICE DATA AND SPECIFICATIONS (SDS)
CONNECTNG ROD
Unit: mm (in)
*: After installing in connecting rod
CRANKSHAFT
Unit: mm (in)
*: Total indicator reading
Center distance
157.5 (6.201)
Bend [per 100 (3.94)]
Limit
0.12 (0.0047)
Torsion [per 100 (3.94)]
Limit
0.12 (0.0047)
Connecting rod small end inner diameter
30.080 - 31.000 (1.1842 - 1.2205)
Piston pin bushing inner diameter*
28.026 - 28.038 (1.1034 - 1.1039)
Connecting rod big end inner diameter*
55.000 - 55.013 (2.1654 - 2.1659)
Side clearance
Standard
0.200 - 0.350 (0.0079 - 0.0138)
Limit
0.4 (0.0157)
Main journal dia. “Dm”
62.951 - 62.975 (2.4784 - 2.4793)
Pin journal dia. “Dp”
51.954 - 51.974 (2.0454 - 2.0462)
Center distance “r”
46.97 - 47.03 (1.8492 - 1.8516)
Out-of-round (X
−
Y)
Standard
Less than 0.003 (0.0001)
Limit
0.005 (0.0002)
Taper (A
−
B)
Standard
Less than 0.003 (0.0001)
Limit
0.005 (0.0002)
Runout [TIR*]
Standard
0.05 (0.002.)
Limit
0.10 (0.0039)
Side clearance
Standard
0.10 - 0.25 (0.0039 - 0.0098)
Limit
0.30 (0.0118)
SEM645
SEM715
SERVICE DATA AND SPECIFICATIONS (SDS)
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AVAILABLE MAIN BEARING
Main bearing
Unit: mm (in)
Under size
Unit: mm (in)
AVAILABLE CONNECTING ROD BEARING
Connecting Rod Bearing
Unit: mm (in)
Under size
Unit: mm (in)
MISCELLANEOUS COMPONENTS
Flywheel
Unit: mm (in)
*: Total indicator reading
Grade number
Thickness “T”
Width “W”
Identification color
0
1.816 - 1.820 (0.0715 - 0.0717)
19.9 - 20.1 (0.783 - 0.791)
Black
1
1.820 - 1.824 (0.0717 - 0.0718)
Red
2
1.824 - 1.828 (0.0718 - 0.0720)
Green
3
1.828 - 1.832 (0.0720 - 0.0721)
Yellow
4
1.832 - 1.836 (0.0721 - 0.0723)
Blue
SEM255G
Size
Thickness
Main journal diameter “Dm”
0.25 (0.0098)
1.949 - 1.953 (0.0767 - 0.0769)
Grind so that bearing clearance is the
specified value.
Grade number
Thickness “T”
Width “W”
Identification color (mark)
0
1.492 - 1.496 (0.0587 - 0.0589)
22.9 - 23.1
(0.902 - 0.909)
Black
1
1.496 - 1.500 (0.0589 - 0.0591)
Brown
2
1.500 - 1.504 (0.0591 - 0.0592)
Green
Size
Thickness
Crank pin journal diameter “Dp”
0.08 (0.0031)
1.536 - 1.540 (0.0605 - 0.0606)
Grind so that bearing clearance is the
specified value.
0.12 (0.0047)
1.556 - 1.560 (0.0613 - 0.0614)
0.25 (0.0098)
1.621 - 1.625 (0.0638 - 0.0640)
Flywheel runout [TIR]*
Standard
YD22DDT engine
YD22DDTi engine
—
0.45 (0.0177) or less
Limit
0.15 (0.0059)
1.3 (0.051)
EM-232
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SERVICE DATA AND SPECIFICATIONS (SDS)
Bearing Clearance
Unit: mm (in)
Tightening Torque
EBS00QG1
*1: Parts to be tightened in particular orders.
1)-: Order of tightening when tightening two or more times separately.
Unit: N·m (kg-m, ft-lb)
Unit: N·m (kg-m, in-lb)*
2
Main bearing clearance
Standard
0.039 - 0.066 (0.0015 - 0.0026)
Limit
0.10 (0.0039)
Connecting rod bearing clear-
ance
Standard
0.031 - 0.061 (0.0012 - 0.0024)
Limit
0.09 (0.0035)
Alternator
Nut C
19 - 24 (1.9 - 2.5, 14 - 18)
Nut D
44 - 57 (4.4 - 5.9, 32 - 42)
Idler pulley
Nut A
31 - 39 (3.1 - 4.0, 23 - 28)
Catalyst
44 - 53 (4.4 - 5.5, 32 - 39)
Catalyst rear diffuser
30 - 37 (3.0 - 3.8, 22 - 27)
Catalyst insulator
6.4 - 8.3 (0.65 - 0.85, 57 - 73)*
2
Turbocharger
44.0 - 53.0 (4.4 - 5.5, 32 - 39)
Charge air cooler
19.6 - 23.5 (2.0 - 2.3,15 - 13)
Air inlet tube
19.6 - 23.5 (2.0 - 2.3,15 - 17)
EGR volume control valve
62.0 - 78.0 (6.3 - 8.0, 46 - 57)
EGR tube
60.0 - 69.0 (6.1 - 7.1, 45 - 51)
EGR support
21.0 - 26.0 (2.1 - 2.7, 16 - 19)
Exhaust manifold insulator
5.1 - 6.4 (0.52 - 0.66, 46 - 57)*
2
*1
Exhaust manifold
29.0 - 33.0 (2.9 - 3.4, 21 - 24)
Engine cover
5.0 - 6.47 (0.51 - 0.66, 45 - 56)
*1
Rocker cover
1)
6.8 - 8.8 (0.7 - 0.9, 61 - 75)*
2
2)
6.8 - 8.8 (0.7 - 0.9, 61 - 75)*
2
Oil pan lower
8.43 - 10.8 (0.86 - 1.1, 75 - 95) *
2
Oil pan drain plug
29 - 39 (3.0 - 4.0, 22 - 28)
Oil strainer
16 - 18 (1.7 - 1.8, 12 - 13)
*1
Oil pan upper
M6 bolt
8.43 - 10.8 (0.86 - 1.1, 75 - 95)*
2
M8 bolt
20 - 23 (2.1 - 2.3, 15 - 16)
M10 bolt
41.2 - 52 (4.2 - 5.3, 30 - 38)
Vacuum pump
20.6 - 26.5 (2.1 - 2.7, 15 - 20)
Cylinder head rear cover
M6 bolt
8.6 - 10.8 (0.87 - 1.1, 76 - 95) *
2
M8 bolt
15.8 - 18.6 (1.6 - 1.9, 12 - 14)
Injection tube
Nozzle side
21.6 - 24.5 (2.2 - 2.5, 16 - 18)
Pump side
21.6 - 24.5 (2.2 - 2.5, 16 - 18)
Nozzle support
24.7 - 27.8 (2.6 - 2.8, 19 - 20)
Spill tube
Nozzle side
16.8 - 20.6 (1.7 - 2.1, 12 - 15)
Cylinder head side
16.8 - 20.6 (1.7 - 2.1, 12 - 15)
Fuel rail
51.0 - 64.0 (5.2 - 6.5, 38 - 47)
Fuel pump
16.8 - 25.2 (1.7 - 2.6, 12 - 18)
Fuel pump sprocket
37.0 - 41.0 (3.8 - 4.2, 28 - 30)
SERVICE DATA AND SPECIFICATIONS (SDS)
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Front chain case
6.9 - 8.8 (0.7 - 0.9, 61 - 78)*
2
Chain tensioner
8.5 - 10.7 (0.86 - 1.1, 75 - 95)*
2
Tensioner guide
21.0 - 26.0 (2.1 - 2.7, 16 - 19)
Slack guide (Primary timing chain)
23 - 26 (2.3 - 2.7, 17 - 19)
Slack guide (Secondary timing chain)
21-26 (2.1-2.7, 16-19)
Camshaft sprocket
138 - 147(14.0 - 15.0, 102 - 108)
Fuel pump sprocket
37.0 - 41.0 (3.8 - 4.2, 28 - 30)
*1
Oil pump housing
11.7 - 13.7 (1.2 - 1.4, 9 - 10)
Power steering pump
51.0 - 56.0 (5.2 - 5.8, 38 - 41)
*1
Rear chain case
12.0 - 13.0 (1.2 - 1.4, 19 - 10)
Engine coolant temperature sensor
12.0 - 15.0 (1.2 - 1.6, 9- 11)
*1
Cylinder head
1)
35 - 44 (3.5 - 4.5, 26 - 32)
2)
180
°
to 185
°
3)
0 (0, 0)
4)
35 - 44 (3.5 - 4.5, 26 - 32)
5)
90
°
to 95
°
(angle tightening)
6)
90
°
to 95
°
(angle tightening)
Water outlet
21 - 28 (2.1 - 2.9, 16 - 20)
Glow plug
18.0 - 21.0 (1.8 - 2.2, 13 - 15)
*1
Flywheel
103 - 112 (10.5 - 115, 76 - 83)
Oil pressure switch
13.0 - 17.0 (1.25 - 1.75, 9 - 12)
Oil jet
6.0 - 10.8(0.62 - 1.1, 54 - 95)
Oil jet relief valve
40 - 58 (4.0 - 6.0, 29 - 43)
Rear oil seal retainer
12.0 - 13.0 (1.2 - 1.4, 9 - 10)
EM-234
[YD]
SERVICE DATA AND SPECIFICATIONS (SDS)
ACCELERATOR CONTROL, FUEL &
EXHAUST SYSTEMS
CONTENTS
QG
PREPARATION . . . . . . . . . . . . . . . ...2
Special Service Tools . . . . . . . . . . . . ..2
Commercial Service Tools . . . . . . . . . . ...2
ACCELERATOR CONTROL SYSTEM . . . . . . ...3
Removal and Installation . . . . . . . . . . . .3
Adjusting Accelerator Wire . . . . . . . . . . ..3
. . . . . . .3
MODELS WITHOUT THROTTLE OPENER
. . . . ..4
FUEL SYSTEM . . . . . . . . . . . . . . . . 5
Checking Fuel Lines . . . . . . . . . . . . . 5
Removal and Installation . . . . . . . . . . . .5
Fuel Tank . . . . . . . . . . . . . . . . . .6
. . . . . . . . . . . . . . . . .6
. . . . . . . . . . . . . . ..8
Fuel Pump, Fuel Level Sensor Unit and Fuel
Filter . . . . . . . . . . . . . . . . . . . .9
. . . . . . . . . . . . . . . . .9
. . . . . . . . . . . . . . 10
EXHAUST SYSTEM . . . . . . . . . . . . . .. 11
Checking Exhaust System. . . . . . . . . . . 11
Removal and Installation . . . . . . . . . . ... 11
YD
PREPARATION . . . . . . . . . . . . . . . .15
Special Service Tool . . . . . . . . . . . . ..15
Commercial Service Tool. . . . . . . . . . ...15
ACCELERATOR CONTROL SYSTEM . . . . . . .16
Removal and Installation . . . . . . . . . . ...16
Inspection. . . . . . . . . . . . . . . . ...16
FUEL SYSTEM . . . . . . . . . . . . . . . ..17
Checking Fuel Lines . . . . . . . . . . . . ..17
Water Draining from Fuel Filter . . . . . . . . .17
. . . . . . . . . . . . ..17
. . . . . . . . . . . ..17
Changing Fuel Filter . . . . . . . . . . . . ..17
. . . . . . . . . . . . . . . ...17
. . . . . . . . . . . . . . 17
Bleeding Fuel Filter. . . . . . . . . . . . . 18
Checking Priming Pump . . . . . . . . . . . 18
Removal and Installation . . . . . . . . . . ...19
Fuel Tank . . . . . . . . . . . . . . . . ...19
. . . . . . . . . . . . . . . ...20
. . . . . . . . . . . . . . 21
Fuel Level Sensor Unit . . . . . . . . . . . ..22
. . . . . . . . . . . . . . . ...22
. . . . . . . . . . . . . . 23
EXHAUST SYSTEM . . . . . . . . . . . . . ..24
Checking Exhaust System. . . . . . . . . . .24
Removal and Installation . . . . . . . . . . ...24
GI
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LC
EC
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
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IDX
Special Service Tools
NLFE0029
Tool number
Tool name
Description
KV10114400
Heated oxygen sensor
wrench
NT636
Loosening or tightening front and rear
heated oxygen sensors
a: 22 mm (0.87 in)
KV999G0010
Fuel tank lock ring
socket
NT057
Removing and installing fuel tank lock
ring
Commercial Service Tools
NLFE0030
Tool number
Tool name
Description
Oxygen sensor thread
cleaner
AEM488
Reconditioning the exhaust system threads
before installing a new oxygen sensor (Use
with anti-seize lubricant shown below.)
a: 18 mm dia. with pitch 1.5 mm for zir-
conia oxygen sensor
b: 12 mm dia. with pitch 1.25 mm for
titania oxygen sensor
Anti-seize lubricant
(Permatex 133AR or
equivalent meeting MIL
specification MIL-A-
907)
AEM489
Lubricating oxygen sensor thread cleaning
tool when reconditioning exhaust system
threads
PREPARATION
QG
Special Service Tools
FE-2
Removal and Installation
NLFE0002
CAUTION:
I
When removing accelerator wire, make a mark to indicate lock nut’s initial position.
I
Check that throttle valve opens fully when accelerator pedal is fully depressed. Also check that it
returns to idle position when pedal is released.
I
Check accelerator control parts for improper contact with any adjacent parts.
I
When connecting accelerator wire, be careful not to twist or scratch wire.
YFE002
SEF793WB
Adjusting Accelerator Wire
NLFE0003
MODELS WITH THROTTLE OPENER
NLFE0003S01
1.
Remove the vacuum hose connected to the throttle opener.
2.
Connect suitable vacuum hose to vacuum pump as shown left.
3.
Apply vacuum [more than −40.0 kPa (−40.0 bar, −300 mmHg,
−11.81 inHg)] until the throttle drum becomes free from the rod
of the throttle opener.
Make sure that there is clearance between the throttle
drum and rod.
If NG, refer to EC-82 (QG), “Basic Inspection”.
If OK, go to following step.
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ACCELERATOR CONTROL SYSTEM
QG
Removal and Installation
FE-3
NFE020
4.
Loosen lock nut.
5.
Tighten accelerator adjusting nut until throttle drum starts to
move.
6.
From that position, turn back adjusting nut 1.5 to 2 turns, and
secure lock nut.
7.
Release vacuum from the throttle opener.
8.
Remove vacuum pump and vacuum hose from the throttle
opener.
9.
Reinstall the original vacuum hose to the throttle opener
securely.
NFE020
MODELS WITHOUT THROTTLE OPENER
NLFE0003S02
1.
Loosen lock nut, and tighten adjusting nut until throttle drum
starts to move.
2.
From that position turn back adjusting nut 1.5 to 2 turns, and
secure lock nut.
ACCELERATOR CONTROL SYSTEM
QG
Adjusting Accelerator Wire (Cont’d)
FE-4
SMA803A
Checking Fuel Lines
NLFE0009
Inspect fuel lines and tank for improper attachment, leaks, cracks,
damage, loose connections, chafing or deterioration.
If necessary, repair or replace faulty parts.
MMA104A
CAUTION:
Tighten high-pressure rubber hose clamp so that clamp end is
3 mm (0.12 in) from hose end.
Tightening torque specifications are the same for all rubber
hose clamps.
Ensure that screw does not contact adjacent parts.
Removal and Installation
NLFE0004
WARNING:
When replacing fuel line parts, be sure to observe the following.
I
Put a “CAUTION: FLAMMABLE” sign in workshop.
I
Be sure to furnish workshop with a CO
2
fire extinguisher.
I
Do not smoke while servicing fuel system. Keep open flames and sparks away from work area.
CAUTION:
I
Before removing fuel line parts, carry out the following procedures:
a) Put drained fuel in an explosion-proof container and put the lid on securely.
b) Release fuel pressure from fuel line. Refer to EC-47 (QG), “Fuel Pressure Release”.
c) Disconnect battery ground cable.
I
Always replace O-ring and clamps with new ones.
I
Do not kink or twist tubes when they are being installed.
I
Do not tighten hose clamps excessively to avoid damaging hoses.
I
After installing tubes, run engine and check for fuel leaks at connections.
GI
MA
EM
LC
EC
CL
MT
AT
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
FUEL SYSTEM
QG
Checking Fuel Lines
FE-5
Fuel Tank
NLFE0006
YFE031
JFE613A
REMOVAL
NLFE0006S01
1.
Disconnect battery ground cable.
2.
Open fuel filler lid and filler cap.
3.
Drain fuel from fuel tank.
4.
Remove rear seat cushion. Refer to BT-48, “Removal and
Installation”.
5.
Remove inspection hole cover under the rear seat.
FUEL SYSTEM
QG
Fuel Tank
FE-6
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