Nissan X-Trail 32. Manual — part 2025
TM-58
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
27. Install selector spring
to return bushing
.
28. Apply recommended sealant to mounting surface of transaxle
case.
• For sealant to use, refer to
.
CAUTION:
• Never allow old liquid gasket, moisture, oil, or foreign
matter to remain on mounting surface.
• Check that mounting surface is not damaged.
• Apply sealant bead continuously.
29. Install transaxle case to clutch housing while rotating shift lever
(outer)
in the direction as shown in the figure.
30. Install reverse idler shaft mounting bolt (
), as per the following
procedure.
a.
Install seal washer to reverse idler shaft mounting bolt, and
install reverse idler shaft mounting bolt to transaxle case.
CAUTION:
Never reuse seal washer.
b.
Tighten reverse idler shaft mounting bolt to the specified torque.
31. Tighten transaxle case mounting bolts (
) to the specified
torque.
32. Install position switch, as per the following procedure.
JPDIC0445ZZ
JPDIC0110ZZ
PCIB1695E
PCIB1694E
TRANSAXLE ASSEMBLY
TM-59
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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a.
Apply recommended sealant to threads of position switch
.
• For sealant to use, refer to
CAUTION:
Never allow old liquid gasket, moisture, oil, or foreign mat-
ter to remain on thread.
b.
Install position switch
to transaxle case, and tighten it to the
specified torque.
33. Install bracket
to transaxle case, and tighten mounting bolt to
the specified torque.
34. Install select lever
, as per the following procedure.
a.
Install select lever to transaxle case.
CAUTION:
Replace select lever and selector as a set.
b.
Install retaining pin to select lever, using a pin punch.
CAUTION:
Never reuse retaining pin.
35. Install drain plug, as per the following procedure.
a.
Install gasket to drain plug.
CAUTION:
Never reuse gasket.
b.
Install drain plug to clutch housing.
c.
Tighten drain plug to the specified torque.
36. Install filler plug, as per the following procedure.
a.
Install gasket to filler plug, and then install them to transaxle case.
CAUTION:
Never reuse gasket.
b.
Tighten filler plug to the specified torque.
CAUTION:
Fill with gear oil before tightening filler plug to the specified torque.
JSDIA5918ZZ
JSDIA5917ZZ
: Position switch
JSDIA6130ZZ
JSDIA6129ZZ
TM-60
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
INPUT SHAFT AND GEAR
INPUT SHAFT AND GEAR
Exploded View
INFOID:0000000010842464
Input shaft front bearing
Input shaft
3rd input gear
Spacer
Snap ring
3rd baulk ring
3rd-4th coupling sleeve
3rd-4th synchronizer hub
Insert key
4th baulk ring
4th input gear
5th input gear
5th baulk ring
5th-6th coupling sleeve
5th-6th synchronizer hub
6th baulk ring
Needle bearing
6th input gear
Input shaft rear bearing
First step
Final step
: N·m (kg-m, ft-lb)
: Always replace after every disassembly.
: Apply gear oil.
: Replace the parts as a set.
JPDIC0407GB
INPUT SHAFT AND GEAR
TM-61
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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Disassembly and Assembly
INFOID:0000000010842465
DISASSEMBLY
CAUTION:
• Fix input shaft in a vise with back plate, and then remove gears and snap rings.
• For removal of snap ring, set snap ring pliers and flat pliers at
both sides of snap ring. While expanding snap ring with snap
ring pliers, move snap ring with flat pliers.
• Disassemble gear components putting direction marks on the
parts that do not affect any functions.
1.
Remove input shaft rear bearing mounting bolt
, using the drift
(A) (SST: KV32300QAM).
2.
Remove input shaft rear bearing, as per the following procedure.
a.
Set a separator (commercial service tool) to input shaft rear bearing.
b.
Remove input shaft rear bearing
, using a drift (A) (commercial
service tool).
3.
Remove spacer
, 6th input gear
, needle bearing, 6th baulk
ring, and 5th-6th synchronizer hub assembly
.
4.
Remove insert keys and 5th-6th coupling sleeve from 5th-6th
synchronizer hub.
SCIA1755J
JPDIC0449ZZ
JPDIC0111ZZ
PCIB1750E
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