Nissan Terrano r20e. Manual — part 308
EEM097E
ENGINE REMOVAL
TD27Ti
EM-123
WARNING:
a. Situate vehicle on a flat and solid surface.
b. Place chocks at front and back of rear wheels.
c. Do not remove engine until exhaust system has completely
cooled off.
d. For safety during subsequent steps, the tension of wires
should be slackened against the engine.
e. Be sure to hoist engine in a safe manner.
f.
For engines not equipped with engine slingers, attach
proper slingers and bolts described in PARTS CATALOG.
CAUTION:
I
When lifting engine, be careful not to strike adjacent parts,
especially, brake lines and brake master cylinder.
I
In hoisting the engine, always use engine slingers in a safe
manner.
ENGINE REMOVAL
TD27Ti
EM-124
Disassembly
PISTON AND CRANKSHAFT
1. Remove oil filter.
2. Place engine on work stand.
3. Drain coolant and oil.
4. Remove drive belts.
5. Remove cylinder head. Refer to “CYLINDER HEAD”.
6. Remove oil pan.
7. Remove crank pulley and timing gear plate cover.
8. Remove water pump.
9. Remove timing gear case.
If the timing case is hard to remove due to liquid gasket, pry
it off with a suitable tool at the cutout section.
10. Remove injection pump gear nut.
SEM650B
NEM165
NEM170
NEM166
NEM167
ENGINE OVERHAUL
TD27Ti
EM-125
11. Remove injection pump gear.
12. Remove injection pump.
13. Remove idler gear and idler shaft.
14. Remove valve lifters, camshaft gear and camshaft.
15. Remove vacuum pump assembly.
16. Remove oil pump assembly.
17. Remove crankshaft gear.
18. Remove flywheel and rear plate.
19. Remove connecting rod caps.
20. Remove pistons.
21. Remove rear oil seal retainer.
22. Remove oil strainer.
SEM654B
NEM168
NEM169
SEM657B
ENGINE OVERHAUL
TD27Ti
Disassembly (Cont’d)
EM-126
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