Nissan Terrano r20e. Manual — part 45
Assembly (1)
1. Install manual shaft components.
a. Install oil seal onto manual shaft.
I
Apply ATF to oil seal.
I
Wrap threads of manual shaft with masking tape.
b. Insert manual shaft and oil seal as a unit into transmission
case.
c. Remove masking tape.
d. Push oil seal evenly and install it onto transmission case.
e. Align groove in shaft with drive pin hole, then drive pin into
position as shown in figure at left.
f.
Install detent spring and spacer.
g. While pushing detent spring down, install manual plate onto
manual shaft.
h. Install lock nuts onto manual shaft.
SAT931A
SAT932A
SAT933A
SAT901E
SAT936A
ASSEMBLY
AT-177
2. Install accumulator piston.
a. Install O-rings onto accumulator piston.
I
Apply ATF to O-rings.
Accumulator piston O-rings
Unit: mm (in)
Accumulator
q
A
q
B
q
C
q
D
Small diameter end
29 (1.14)
32 (1.26)
45 (1.77)
29 (1.14)
Large diameter end
45 (1.77)
50 (1.97)
50 (1.97)
45 (1.77)
b. Install return spring for accumulator A onto transmission case.
Free length of return spring:
Refer to SDS, AT-197.
c. Install accumulator pistons
q
A
,
q
B
,
q
C
and
q
D
.
I
Apply ATF to transmission case.
3. Install band servo piston.
a. Install return springs onto servo piston.
b. Install band servo piston onto transmission case.
I
Apply ATF to O-ring of band servo piston and transmission
case.
c. Install gasket for band servo onto transmission case.
SAT523GA
SAT938A
SAT939AA
SAT941A
SAT942A
ASSEMBLY
Assembly (1) (Cont’d)
AT-178
d. Install band servo retainer onto transmission case.
4. Install rear side clutch and gear components.
a. Place transmission case in vertical position.
b. Slightly lift forward clutch drum assembly. Then slowly rotate it
clockwise until its hub passes fully over clutch inner race inside
transmission case.
c. Check to be sure that rotation direction of forward clutch
assembly is correct.
d. Install thrust washer onto front of overrun clutch hub.
I
Apply petroleum jelly to the thrust washer.
I
Insert pawls of thrust washer securely into holes in over-
run clutch hub.
SAT940A
NAT303
SAT944A
SAT945A
SAT946A
ASSEMBLY
Assembly (1) (Cont’d)
AT-179
e. Install overrun clutch hub onto rear internal gear assembly.
f.
Install needle bearing onto rear of overrun clutch hub.
I
Apply petroleum jelly to needle bearing.
g. Check that overrun clutch hub rotates as shown while holding
forward clutch hub.
h. Place transmission case into horizontal position.
i.
Install rear internal gear, forward clutch hub and overrun clutch
hub as a unit onto transmission case.
SAT947A
SAT948A
SAT949A
NAT304
SAT951A
ASSEMBLY
Assembly (1) (Cont’d)
AT-180
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