Nissan Pathfinder (2011 year). Manual — part 220

DLN-298

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TRANSFER ASSEMBLY

15. Install the drive chain together with the front drive shaft and

sprocket to the front case.

16. Install the 2-4 sleeve and 2-4 shift fork assembly to the main-

shaft.

CAUTION:

• Install with proper orientation of 2-4 sleeve.

• Install 2-4 shift fork with engaging the grooves of 2-4 shift

fork in the retaining pin of 2-4 shift bracket.

17. Install the new snap ring to the L-H shift rod assembly using suit-

able tool.

CAUTION:

Do not reuse snap ring.

18. Install the clutch gear to the mainshaft.

19. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

20. Install the oil pump assembly to the mainshaft.

21. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

SDIA2464E

SDIA2467E

SDIA2463E

SDIA2462E

SDIA2461E

2011 Pathfinder

TRANSFER ASSEMBLY

DLN-299

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22. Install the retainer to the mainshaft.

CAUTION:

Set the projection of oil pump assembly to the identification

hole, and then align locating hole of retainer to the L-H shift

rod assembly.

23. Install the mainshaft rear bearing to the mainshaft using Tool.

CAUTION:

Do not push too hard in order to avoid snap rings becoming

dislodged from mainshaft.

24. Install the new snap ring to the mainshaft using suitable tool.

CAUTION:

Do not reuse snap ring.

25. Install the spacer to the control shift rod.

26. Apply liquid gasket to the mating surface of the front case.

•

Use Genuine Anaerobic Liquid Gasket or equivalent.

Refer to

GI-14, "Recommended Chemical Products and

Sealants"

.

CAUTION:

Remove old sealant adhering to mating surfaces. Also

remove any moisture, oil, or foreign material adhering to

application and mating surfaces.

27. Install the rear case to the front case.

28. Tighten the bolts to the specified torque. Refer to

DLN-154,

"Component Parts Location"

.

CAUTION:

Be sure to install the harness brackets and air breather

hose clamp.

SDIA2468E

Tool number

: KV32102700 ( — )

SDIA2469E

SDIA2430E

WDIA0217E

SDIA3422E

2011 Pathfinder

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TRANSFER ASSEMBLY

29. Install the retainer bolts with new gaskets. Tighten the bolts to

the specified torque. Refer to

DLN-154, "Component Parts

Location"

.

CAUTION:

• Do not reuse gasket.

• Tighten them to the specified torque again.

30. Apply petroleum jelly to the circumference of the new oil seal,

and install it to the front case using Tools.

CAUTION:

• Do not reuse oil seal.

• Apply petroleum jelly to oil seal.

31. Install the new rear oil seal until it is flush with the end face of the

rear case using Tool.

CAUTION:

Apply petroleum jelly to oil seal.

32. Install the oil cover until it reaches the end face of the new dust cover.

CAUTION:

• Do not reuse dust cover.

• Position oil cover with the notch at the bottom position.

33. Apply petroleum jelly to the circumference of the new dust cover.

Position the new dust cover as shown.

CAUTION:

Position the protrusions at the position shown.

• 1: Dust cover

• 2: Rear case assembly

• A: Protrusions

SDIA2789E

Tool number

A: ST30720000 (J-25405)
B: KV40104830 ( — )

Dimension A

: 4.0 - 4.6 mm (0.157 - 0.181 in)

SDIA3191E

Tool number

: KV38100500 ( — )

PDIA0115E

AWDIA0550GB

2011 Pathfinder

TRANSFER ASSEMBLY

DLN-301

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34. Install the new dust cover to the rear case using Tool.

CAUTION:

• Do not reuse dust cover.

• Apply petroleum jelly to dust cover.

35. Apply sealant to the threads of the wait detection switch (gray).

Then install it to the rear case and tighten to the specified

torque. Refer to

DLN-154, "Component Parts Location"

.

•

Use Genuine Silicone RTV or equivalent. Refer to

GI-14,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

36. Apply sealant to the threads of the 4LO switch (gray with green

paint) and ATP switch (black). Then install them to the front case

and tighten to the specified torque. Refer to

DLN-154, "Compo-

nent Parts Location"

.

•

Use Genuine Silicone RTV or equivalent. Refer to

GI-14,

"Recommended Chemical Products and Sealants"

.

CAUTION:

Remove old sealant and oil adhering to threads.

37. Install the new front oil seal until it is flush with the end face of

the front case using Tool.

CAUTION:

• Do not reuse oil seal.

• Apply petroleum jelly to oil seal.

38. Align the matching mark on the front drive shaft with the mark on

the companion flange, then install the companion flange.

Tool number

: KV40105310 ( — )

PDIA0116E

SDIA3389E

SDIA3390E

Tool number

: KV38100500 ( — )

PDIA0117E

SDIA2779E

2011 Pathfinder

DLN-302

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[TRANSFER: TX15B]

TRANSFER ASSEMBLY

39. Install the new companion flange self-lock nut. Tighten to the

specified torque using suitable tool. Refer to

DLN-154, "Compo-

nent Parts Location"

.

CAUTION:

Do not reuse self-lock nut.

40. Install the new O-ring to the transfer control device.

CAUTION:

• Do not reuse O-ring.

• Apply petroleum jelly to O-ring.

41. Install the transfer control device to the rear case.
a. Turn the control shift rod fully counterclockwise using a suitable

tool, and then put a mark on the control shift rod.

b. Align the transfer control device shaft cutout with the mark on

the control shift rod, and install it.

NOTE:

Turn the transfer control device when the transfer control device

connection does not match.

c.

Tighten the bolts to the specified torque. Refer to

DLN-154,

"Component Parts Location"

.

WDIA0219E

SDIA3378E

PDIA0119E

PDIA0120E

SDIA2212E

2011 Pathfinder

TRANSFER ASSEMBLY

DLN-303

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42. Install the drain plug and filler plug with new gaskets to the rear case. Tighten to the specified torque.

Refer to

DLN-154, "Component Parts Location"

.

CAUTION:

Do not reuse gaskets.

2011 Pathfinder

DLN-304

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PLANETARY CARRIER

PLANETARY CARRIER

Disassembly and Assembly

INFOID:0000000006245138

DISASSEMBLY

1. Remove the snap ring.
2. Remove the sun gear assembly from the planetary carrier

assembly using suitable tool.

3. Remove the snap ring from the sun gear assembly using suit-

able tool.

4. Remove the carrier bearing from the sun gear using Tools.

5. Remove the needle bearing from the sun gear using Tool.

SDIA2792E

SDIA2353E

Tool number

A: ST35300000 ( — )
B: ST30021000 (J-22912-01)

SDIA2149E

Tool number

: ST33710000 ( — )

SDIA2354E

2011 Pathfinder

PLANETARY CARRIER

DLN-305

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6. Remove the metal bushing from the sun gear using Tools.

INSPECTION AFTER DISASSEMBLY

Bearing

Check the bearing for damage and rough rotation. If necessary,

replace the bearing with a new one.

Planetary Carrier

• Measure the end play of each pinion gear. If it is out of specifica-

tion, replace the planetary carrier assembly with new one.

• Check the working face of each gear and bearing for damage,

burrs, partial wear, dents and other abnormality. If any is found,

replace the planetary carrier assembly with a new one.

Sun Gear

• Check if the oil passage of the sun gear assembly is clogged. For

this, try to pass a 3.6 mm (0.142 in) dia. wire through the oil pas-

sage as shown.

• Check the sliding and contact surface of each gear and bearing for

damage, burrs, partial wear, dents and other abnormality. If any is

found, replace the sun gear assembly with a new one.

Internal Gear

Tool number

A: ST33710000 ( — )
B: ST35325000 ( — )
C: ST33290001 (J-34286)

SDIA2168E

MTF0041D

Pinion gear end play

Refer to

DLN-312, "Inspection

and Adjustment"

PDIA0146E

PDIA0147E

2011 Pathfinder