Nissan Pathfinder (2011 year). Manual — part 205
DLN-178
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[TRANSFER: ATX14B]
TRANSFER ASSEMBLY
12. Apply ATF to the new O-rings, and install them on the oil
strainer.
CAUTION:
Do not reuse O-rings.
13. Install the oil strainer to the control valve assembly.
14. Tighten the bolts to the specified torque. Refer to
15. Apply ATF to the new D-rings, and install them to the clutch pis-
ton.
CAUTION:
Do not reuse D-rings.
16. Install the thrust needle bearing race to the clutch piston.
17. Install the clutch piston to the center case as shown.
CAUTION:
Install so the fitting protrusion of clutch piston aligns with
the dent of center case.
SDIA2782E
SDIA2119E
SDIA2781E
SDIA2189E
SDIA2190E
2011 Pathfinder
TRANSFER ASSEMBLY
DLN-179
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[TRANSFER: ATX14B]
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18. Remove all the sealant from the oil pressure check port and
inside the center case.
CAUTION:
Remove old sealant adhering to mating surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mating surfaces.
19. Thread the new oil pressure check plug in 1 or 2 pitches and
apply sealant to the oil pressure check plug threads. Tighten to
the specified torque. Refer to
•
Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Do not reuse oil pressure check plug.
20. Install the new snap ring to the clutch hub using suitable tool.
CAUTION:
Do not reuse snap ring.
21. Apply petroleum jelly to the needle bearing, and install the nee-
dle bearing, spacer, clutch drum and clutch hub to the main-
shaft.
22. Install the new snap ring to the mainshaft.
CAUTION:
Do not reuse snap rings.
SDIA3188E
WDIA0101E
WDIA0129E
SDIA2192E
2011 Pathfinder
DLN-180
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ATX14B]
TRANSFER ASSEMBLY
23. Apply ATF each plate, then install them into the clutch drum as
shown.
24. Install the return spring assembly into the clutch hub.
25. Install the press flange by aligning the notches to the clutch hub
as shown.
26. Press the press flange to install the new snap ring into snap ring
groove on mainshaft using Tools.
CAUTION:
Do not reuse snap ring.
27. Install the new snap ring to the mainshaft using suitable tool.
CAUTION:
Do not reuse snap ring.
SDIA2193E
SMT911C
SDIA2194E
Tool number
A: ST22452000 (J-34335)
B: ST30911000 ( — )
C: KV31103300 ( — )
SDIA2111E
SDIA2112E
2011 Pathfinder
TRANSFER ASSEMBLY
DLN-181
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[TRANSFER: ATX14B]
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28. Apply ATF to the thrust needle bearing and install it on the press
flange.
29. Install the new snap ring to the main shaft.
CAUTION:
Do not reuse snap ring.
30. Install the mainshaft rear bearing to the center case using Tool.
31. Install the mainshaft assembly using a press.
• Press the mainshaft into the center case using Tools.
32. Install the C-rings to the mainshaft.
SDIA2109E
SDIA2195E
Tool number
: ST15310000 (J-25640-B)
SDIA2196E
Tool number
A: ST30911000 ( — )
B: ST35300000 ( — )
SDIA2197E
SDIA2201E
2011 Pathfinder
DLN-182
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ATX14B]
TRANSFER ASSEMBLY
33. Set the washer holder on the mainshaft, and secure it with a
new snap ring.
CAUTION:
Do not reuse snap ring.
34. Apply petroleum jelly to the stem bleeder and install it to the cen-
ter case.
35. Apply ATF to the new seal ring and install it to the main oil pump
cover.
CAUTION:
Do not reuse seal ring.
36. Install the inner gear and outer gear in the main oil pump hous-
ing. Then, measure the side clearance. Refer to
.
37. Install the main oil pump housing, outer gear and inner gear to
the center case.
SDIA2104E
SDIA2780E
SDIA2783E
SDIA2174E
SDIA2188E
2011 Pathfinder
TRANSFER ASSEMBLY
DLN-183
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ATX14B]
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38. Install the main oil pump cover to the center case, and tighten to
the specified torque. Refer to
39. Remove all the sealant from the switch location area and inside
the center case.
CAUTION:
Remove old sealant adhering to mounting surfaces. Also
remove any moisture, oil, or foreign material adhering to
application and mounting surfaces.
40. Thread the ATP switch and neutral-4LO switch in one to two
pitches and apply sealant to the threads of the switches. Tighten
to the specified torque. Refer to
•
Use Genuine Silicone RTV or equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
NOTE:
• Neutral-4LO switch harness connector is gray.
• ATP switch harness connector is black.
41. Install the front drive shaft rear bearing using Tools.
42. Install the front drive shaft to the front bearing using Tools.
SDIA2130E
Tool number
A: KV40100621 (J-25273)
B: ST30032000 (J-26010-01)
SDIA3435E
SDIA2198E
Tool number
A: KV40100621 (J-25273)
B: ST30032000 (J-26010-01)
SDIA2199E
2011 Pathfinder
DLN-184
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ATX14B]
TRANSFER ASSEMBLY
43. Install the drive chain to the front drive shaft and clutch drum.
CAUTION:
Install drive chain by aligning identification marks to the
rear as shown.
44. Tap the front drive shaft while keeping it upright and press-fit the
front drive shaft rear bearing.
CAUTION:
Do not tap drive chain.
45. Install the front case assembly.
46. Install the rear case assembly.
Front Case
1. Install the carrier bearing to the sun gear using Tools.
2. Install the new snap ring to the sun gear assembly using suitable
tool.
CAUTION:
Do not reuse snap ring.
3. Apply ATF to the circumference of the new metal bushing and
install it to the sun gear assembly using suitable tool.
CAUTION:
• Do not reuse metal bushing.
• Apply ATF to metal bushing before installing.
SDIA2200E
SMT988C
Tool number
A: ST30911000 ( — )
B: KV31103300 ( — )
SDIA2179E
SDIA2148E
Dimension A
: 7.7 - 8.3 mm (0.303 - 0.327 in)
SDIA3189E
2011 Pathfinder
TRANSFER ASSEMBLY
DLN-185
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ATX14B]
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4. Apply ATF to the new needle bearing and install it to the sun
gear assembly using Tool.
CAUTION:
• Do not reuse needle bearing.
• Apply ATF to needle bearing before installing.
5. Install the sun gear assembly to the planetary carrier assembly.
6. Install the new snap ring to the planetary carrier assembly.
CAUTION:
Do not reuse snap ring.
7. Set the input bearing into the front case and install using Tool.
8. Install the new snap ring into the front case.
CAUTION:
Do not reuse snap ring.
Tool number
: ST33220000 ( — )
Dimension B
: 62.5 - 63.1 mm (2.461 - 2.484 in)
SDIA3190E
SDIA2180E
SDIA2794E
Tool number
: ST30720000 (J-25405)
SDIA2172E
SDIA2171E
2011 Pathfinder
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