Nissan GT-R (2007-2014 year). FRONT SUSPENSION / GLASS & WINDOW SYSTEM. Service Manual — part 3
GW-16
< REMOVAL AND INSTALLATION >
SIDE WINDOW GLASS
SIDE WINDOW GLASS
Exploded View (GT-R certified NISSAN dealer)
INFOID:0000000009161681
1.
Side window glass
2.
Spacer
3.
Adhesive
4.
Primer
5.
Rear pillar finisher
6.
Rear fender
7.
Body side weather-strip
8.
Rear side finisher
9.
Rear pillar inner
10. Rear pillar outer
: Clip
Unit: mm (in)
NNKIA0002GB
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SIDE WINDOW GLASS
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for the symbols shown in the figure.
Removal and Installation (GT-R certified NISSAN dealer)
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REMOVAL
1.
Remove the rear pillar finisher. Refer to
INT-15, "Removal and Installation"
.
2.
Apply protective tape on body panel around side window glass to protect painted surfaces from damage.
3.
Cut the adhesive from passenger room side.
Use a windshield cutter for straight section. For the area that the windshield cutter cannot be used, use
piano wire or a cutter knife.
a.
With a windshield cutter
i.
Apply soapy water around the bonded area on the body for
smooth movement of the windshield cutter (A).
ii.
Insert windshield cutter into the bonded area. Cut adhesive by
pulling the knife, keeping the tip parallel to body flange edge.
b.
With piano wire
i.
Pass both sides of piano wire through each passenger room
side from the area cut by the windshield cutter.
ii.
Tie both ends of the piano wire (B) to the wire grip (A), etc.
iii.
Lift up the molding using a plastic spatula, pass the piano wire
through the inside of molding, and then cut the adhesive by pull-
ing the wire grips alternately.
CAUTION:
Never contact the piano wire with the coated panel surface.
c.
With a cutter knife
i.
Working from inside vehicle, insert cutter knife between side
window glass and body panel. Guide cutter edge along molding
to cut off adhesive.
CAUTION:
Never contact painted surfaces with the cutter knife tip.
4.
Use piano wire to cut the side window glass mounting clip. Use rubber suction cups or suction lifter to
remove the glass from the vehicle.
INSTALLATION
1.
Using a scraper, remove remaining adhesive on the body side
down to approximately a depth that is 2.0mm (0.079in) thick (a)
so that entire contour becomes smooth.
CAUTION:
If the bonded area on the body is scratched, repair it with a
two-liquid type urethane paint. Never use lacquer type
paint.
2.
Clean bonded and surrounding area on glass with white gasoline or degreasing agent.
3.
Apply primer for the glass along the entire circumference of the glass.
• Use the sealing kit for glass application and the special holder for cartridge or similar tools.
CAUTION:
There are 2 types of primer. Never confuse the application methods.
• Primer for painted surfaces
• Primer for glass
NOTE:
JMKIA0306ZZ
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SIDE WINDOW GLASS
The essential function of primers is to strengthen adhesion between glass and painted surface.
4.
Apply primer for the painted surface to the body side bonding surface.
CAUTION:
• If the body side bonding surface is repaired with a two-liquid type urethane paint, always apply
the primer after drying the paint.
• If primer for painted surfaces adheres to a painted surface other than the bonding area, or if it
overflows, quickly remove it with white gasoline or degreasing agent.
5.
Apply adhesive along glass edge within the time period indicated in the service manual after applying
primer with the procedure shown in the Exploded View.
NOTE:
Open adhesive by cutting off the nozzle tip and set it in a sealant gun.
6.
After setting rubber suction cups or suction lifter to glass, align matching marks on body and glass. Install
glass to the body.
7.
Press the entire surface of the glass lightly to fit it completely.
8.
Correct any adhesive overflow or shortage using a spatula to make the surface smooth.
CAUTION:
After installing glass, keep the front door glass open until the adhesive has completely cured.
Avoid driving the vehicle.
9.
Remove the protective tape.
10. Install the removed parts.
Inspection (GT-R certified NISSAN dealer)
INFOID:0000000009161683
WATER LEAKAGE INSPECTION
CAUTION:
Wait at least 2 hours after installing the glass because the adhesive must be cured before performing
the leakage test.
Revision: 2012 November
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REAR WINDOW GLASS
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REAR WINDOW GLASS
Exploded View (GT-R certified NISSAN dealer)
INFOID:0000000009161684
1.
Rear window glass
2.
Dam rubber
3.
Spacer
4.
Roof panel
5.
Primer
6.
Adhesive
7.
Body side outer panel
8.
Rear waist
9.
Headlining
10. Rear pillar finisher
11.
Rear pillar inner
12. Trunk lid outer
13. Trunk lid weather-strip
14. Rear parcel shelf finisher
15. Mark
16. Black print
Unit: mm (in)
NNKIA0003GB
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REAR WINDOW GLASS
for the symbols shown in the figure.
Removal and Installation (GT-R certified NISSAN dealer)
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REMOVAL
1.
Remove rear pillar finisher (LH/RH). Refer to
INT-15, "Removal and Installation"
2.
Remove partially headlining (rear edge). Refer to
INT-24, "Removal and Installation"
.
3.
Remove rear parcel shelf finisher. Refer to
INT-19, "Removal and Installation"
4.
Remove connectors and grounds for rear window defogger and printed antenna.
5.
Apply protective tape around rear window glass to prevent painted surface from being damaged.
6.
If rear window glass will be reused, paint matching marks on the
body and glass.
NOTE:
Positioning during installation can be easily performed. Mount
the glass on the body and put the matching marks after clearing
the body side especially when installing new glass.
7.
Cut the adhesive.
Use a windshield cutter for straight section. For the area that the windshield cutter cannot be used, use
piano wire or a cutter knife.
a.
With a windshield cutter
i.
Apply soapy water around the bonded area on the body for
smooth movement of the windshield cutter (A).
ii.
Insert windshield knife into the bonded area from the passenger
room side. Cut adhesive by pulling the knife, keeping the tip par-
allel to the edge of the glass.
b.
With piano wire
For the area that the windshield cutter cannot be used, use piano wire.
i.
From the area cut by the windshield cutter, pass the piano wire through the passenger room side and tie
both sides to wire grips.
ii.
Cut the adhesive by alternately pulling the piano wire along with the glass.
CAUTION:
• Never press the piano wire excessively against the edge of the glass.
• Always use a Standish cover (stainless plate) to keep the piano wire clear of plastic parts.
c.
With a cutter knife
i.
Working from inside cabin, insert a cutter knife between rear window glass and body side outer panel.
Work the cutter knife along the edge of the rear window glass to cut off the adhesive.
CAUTION:
Never contact painted surfaces with the cutter knife tip.
PIIB3503J
JMKIA0306ZZ
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8.
Use rubber suction cups or suction lifter (A), etc. to remove
glass from the vehicle.
INSTALLATION
1.
Using a scraper, remove remaining adhesive (sealant) on the
body side down to approximately a depth that is 2.0 mm (0.079
in) thick (a) so that entire contour becomes smooth.
CAUTION:
If the bonded area on the body is scratched, repair it with a
two-liquid type urethane paint. Never use lacquer type
paint.
2.
When reusing the glass (2), use the cutter (A) to remove the
remaining adhesive (1) (sealant) and smooth out the surface.
3.
Mount the glass onto the vehicle and paint matching marks on the body and glass when installing new
glass. Then remove the glass again.
4.
Use the rubber suction cups or suction lifter (A) to set the glass
(1) on the glass stand (B).
5.
Clean the bonded area on the glass and body with white gasoline or degreasing agent.
6.
Install new spacer.
7.
Apply primer for the glass along the entire circumference of the glass.
Use the sealing kit for glass application and the special holder for cartridge or similar tools.
CAUTION:
There are 2 types of primer. Never confuse the application methods.
• Primer for painted surfaces
JMKIA1138ZZ
JMKIA0307ZZ
JMKIA0726ZZ
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REAR WINDOW GLASS
• Primer for glass
NOTE:
The essential function of primers is to strengthen adhesion between glass and painted surface.
8.
Apply primer for the painted surface to the body side bonding surface.
CAUTION:
• If the body side bonding surface is repaired with a two-liquid type urethane paint, always apply
the primer after drying the paint.
• If primer for painted surfaces adheres to a painted surface other than the bonding area, or if it
overflows, quickly remove it with white gasoline or degreasing agent.
9.
Affix the dam rubber and apply adhesive along the edge of the glass within the time period indicated in the
instruction manual after applying primer.
• When reusing the glass, affix new dam rubber at the same place where old dam rubber was affixed.
• When installing new glass, apply the dam rubber from the edge of the glass so as to hide the black print.
CAUTION:
Apply the dam rubber (1) to the outer edge of the outline
mark of black print as shown in Exploded View. Apply it so
as to only place it without pulling.
NOTE:
Open adhesive by cutting off the nozzle tip and set it in a sealant
gun.
10. Use rubber suction cups or suction lifter (A) that are installed in
advance, align the matching marks to install.
CAUTION:
2 or more workers are required when installing the glass.
11. Press the entire surface of the glass lightly to fit it completely.
12. Correct any adhesive overflow or shortage using a spatula to make the surface smooth.
CAUTION:
After installing glass, keep the front door glass open until the adhesive is completely cured. Avoid
driving the vehicle.
13. Remove the protective tape.
14. Install the removed parts.
CAUTION:
Check the mating area with surrounding parts. Adjust if necessary.
Inspection (GT-R certified NISSAN dealer)
INFOID:0000000009161686
WATER LEAKAGE INSPECTION
CAUTION:
Wait at least 2 hours after installing the glass because the adhesive must be cured before performing
the leakage test.
JMKIA0727ZZ
JMKIA1138ZZ
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DOOR GLASS
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DOOR GLASS
Exploded View (GT-R certified NISSAN dealer)
INFOID:0000000009161687
Removal and Installation (GT-R certified NISSAN dealer)
INFOID:0000000009161688
REMOVAL
1.
Remove the door finisher. Refer to
INT-12, "Removal and Installation"
.
2.
Disconnect the tweeter harness connector. Refer to
AV-81, "Removal and Installation"
.
3.
Remove the door corner cover inner. Refer to
MIR-16, "DOOR MIRROR ASSEMBLY : Exploded View"
.
4.
Remove the corner piece mounting bolts (A), and then remove
the corner piece (1) and the door inner seal (2).
1. Door glass assembly
2.
Door inner reinforcement
3.
Door module base
4.
Nut
5.
Power window motor
6.
Regulator assembly
7.
Corner piece assembly
Refer to
JMKIA2790ZZ
JMKIA2792ZZ
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< REMOVAL AND INSTALLATION >
DOOR GLASS
5.
Remove the sealing screen (1).
NOTE:
Cut butyl tape using a cutter knife so that tape remains on the
sealing screen if the screen is reused.
6.
Operate the power window switch to raise/lower the door glass
until the glass bolts can be seen.
NOTE:
Connect the harness connector to the power window switch.
7.
Loosen the door glass mounting bolt (A), and then remove the
mounting bolt (B).
8.
Pull the door glass (1) from the door panel while lifting it up over
the door glass rear edge.
INSTALLATION
Install in the reverse order of removal.
NOTE:
Always perform the glass position adjustment.
Inspection and adjustment (GT-R certified NISSAN dealer)
INFOID:0000000009161689
SYSTEM INITIALIZATION
Perform system initialization if the following operation is performed.
• When disconnecting the battery cable and when the power supplied to the power window motor and motor is
cut off by blowout of power fuse
• Removal and installation of regulator assembly
• Removal and installation of motor from regulator assembly
• Removal and installation of power window switch harness connector
• Operation of regulator assembly as an independent unit
• Removal and installation of glass
• Removal and installation of door weather-strip
Initial Setting
After installing each component, follow the steps below:
1.
Disconnect the battery negative terminal or power window main switch connector. Reconnect it after wait-
ing a minute or more.
2.
Close the door.
JMKIA2791ZZ
JMKIA2793ZZ
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DOOR GLASS
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3.
Turn the ignition switch ON.
4.
Operate the power window switch to fully open the glass. (This operation is unnecessary if the glass is
already fully open)
5.
Pull the power window switch UP (AUTO UP position). Even after the glass stops at the fully closed posi-
tion, continue pulling the switch for 2 seconds or more.
6.
Inspect anti-pinch function.
NOTE:
If the open/close operation is repeated continuously, the initial setting may be cancelled. Perform the initial
setting in that situation.
CHECK ANTI-PINCH FUNCTION
1.
Open the door glass fully.
2.
Place a piece of wood (e.g., handle of wooden hammer) near the fully closed position.
3.
Close the door glass fully with AUTO UP.
• Check that the glass lowers approximately 150 mm after contacting the piece of wood and then stops.
• Check that the glass does not rise when operating the power window main switch while lowering.
CAUTION:
• Be careful not to be pinched
• Check that the auto up function is normal before inspection following the system initialization
FITTING INSPECTION
1.
Check that the overlap length with the body side weather-strip is maintained on the glass securely.
2.
Check that the clearance with the side window is parallel when the glass is closed. If the clearance
between glass and side window is not parallel, loosen the mounting nut of glass and carrier plate and cor-
rect the glass position.
3.
Check for any operation that is not normal while raising and lowering the glass.
GLASS POSITION ADJUSTMENT
1.
Raise glass to the fully closed position.
2.
Rotate the adjustment nuts (a), (b), or (c) aligning with the upper side of glass and the body side weather-
strip to adjustment.
NOTE:
• Basically perform the adjustment using the adjustment nut (a). Perform the adjustment using the adjust-
ment nut (b) or (c) if the glass position is not adjusted correctly using the adjustment nut (a).
• Rotate the adjustment nut clockwise to move the door glass upper edge to the outside.
1.
Door glass assembly
2.
Body side weather-strip
3.
Body side welt (front)
4.
Front pillar finisher
5.
Front pillar outer
6.
Front pillar inner
7.
Roof side inner rail
8.
Side window glass
9.
Rear fender
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DOOR GLASS
• Rotate the adjustment nut counterclockwise to move the door glass upper edge to the inside.
• Be careful that the adjustment procedure for the adjustment nut (c) is opposite in the procedure for the
adjustment nut (a) or (b).
Revision: 2012 November
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DOOR REGULATOR
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DOOR REGULATOR
Exploded View (GT-R certified NISSAN dealer)
INFOID:0000000009161690
Removal and Installation (GT-R certified NISSAN dealer)
INFOID:0000000009161691
REGULATOR ASSEMBLY
Removal
1.
Remove the door glass. Refer to
GW-23, "Removal and Installation (GT-R certified NISSAN dealer)"
2.
Remove the mounting nuts and bolts, and then remove the door
module base (1).
1. Door glass assembly
2.
Door inner reinforcement
3.
Door module base
4.
Nut
5.
Power window motor
6.
Regulator assembly
7.
Corner piece assembly
Refer to
JMKIA2790ZZ
: Bolt
JMKIA2796ZZ
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DOOR REGULATOR
3.
Disconnect the power window motor harness connector (A).
4.
Remove the door finisher bracket (1) using a socket wrench (A).
5.
Remove the regulator assembly mounting nut using a socket
wrench, and then remove the regulator assembly.
Installation
Install in the reverse order of removal.
NOTE:
Always perform the glass position adjustment.
CAUTION:
The regulator assembly mounting nuts (bottom side) can not be reused. Replace them by new nuts.
Inspection After Removal
Check regulator assembly for the following item. Replace if neces-
sary.
• Wire wear
• Deformation of regulator assembly
Disassembly and assembly (GT-R certified NISSAN dealer)
INFOID:0000000009161692
DISASSEMBLY
1.
Remove the regulator assembly from the door panel.
JMKIA2797ZZ
JMKIA2795ZZ
: Nut
JMKIA2798ZZ
JMKIA2799ZZ
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DOOR REGULATOR
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2.
Remove the power window motor from the regulator assembly.
ASSEMBLY
Assembly is the reverse order of disassembly.
Inspection and adjustment (GT-R certified NISSAN dealer)
INFOID:0000000009161693
SYSTEM INITIALIZATION
Perform system initialization if the following operation is performed.
• When disconnecting the battery cable and when the power supplied to the power window motor and motor is
cut off by blowout of power fuse
• Removal and installation of regulator assembly
• Removal and installation of motor from regulator assembly
• Removal and installation of power window switch harness connector
• Operation of regulator assembly as an independent unit
• Removal and installation of glass
• Removal and installation of door weather-strip
Initial Setting
After installing each component, follow the steps below:
1.
Disconnect the battery negative terminal or power window main switch connector. Reconnect it after wait-
ing a minute or more.
2.
Close the door.
3.
Turn the ignition switch ON.
4.
Operate the power window switch to fully open the glass. (This operation is unnecessary if the glass is
already fully open)
5.
Pull the power window switch UP (AUTO UP position). Keep pulling the switch for 2 seconds or more
even after glass stops at the fully closed position.
6.
Inspect anti-pinch function.
NOTE:
If the open/close operation is repeated continuously, the initial setting may be cancelled. Perform the initial
setting in that situation.
CHECK ANTI-PINCH FUNCTION
1.
Open the door glass fully.
2.
Place a piece of wood (e.g., handle of wooden hammer) near the fully closed position.
3.
Close the door glass fully with AUTO UP.
• Check that the glass lowers approximately 150 mm(5.906 in) after contacting the piece of wood and
then stops.
However, when the objects of more than 60 mm(2.362 in) are pinched, it is lowered approximately 100
mm(3.937 in), and then it may stop.
• Check that the glass does not rise when operating the power window main switch while lowering.
CAUTION:
• Be careful not to be pinched
• Check that the auto up function is normal before the inspection following the system initializa-
tion
FITTING INSPECTION
1.
Check that the overlap length with the body side weather-strip is maintained on the glass securely.
2.
Check that the clearance with the side window is parallel when the glass is closed. If the clearance
between glass and side window is not parallel, loosen the mounting nut of glass and carrier plate and cor-
rect the glass position.
3.
Check for any unusual operation while raising and lowering the glass.
GLASS POSITION ADJUSTMENT
1.
Raise glass to the fully closed position.
2.
Rotate the adjustment nuts (a), (b), or (c) aligning with the upper side of glass and the body side weather-
strip to adjustment.
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DOOR REGULATOR
NOTE:
• Basically perform the adjustment using the adjustment nut (a). Perform the adjustment using the adjust-
ment nut (b) or (c) if the glass position is not adjusted correctly using the adjustment nut (a).
• Rotate the adjustment nut clockwise to move the door glass upper edge to the outside.
• Rotate the adjustment nut counterclockwise to move the door glass upper edge to the inside.
• Be careful that the adjustment procedure for the adjustment nut (c) is opposite in the procedure for the
adjustment nut (a) or (b).
1.
Door glass assembly
2.
Body side weather-strip
3.
Body side welt (front)
4.
Front pillar finisher
5.
Front pillar outer
6.
Front pillar inner
7.
Roof side inner rail
8.
Side window glass
9.
Rear fender
NNKIA0014GB
Revision: 2012 November
2014 GT-R
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