Qashqai J11. Door & Lock — part 39
BACK DOOR
DLK-625
< REMOVAL AND INSTALLATION >
[TYPE 4]
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REMOVAL
1.
Remove back door trim finisher lower and back door trim finisher upper. Refer to
.
2.
Remove rear washer tube from back door panel. Refer to
WW-90, "WASHER TUBE : Removal and Instal-
.
3.
Disconnect back door harness connectors from body harness connectors.
4.
Remove harness grommet from back door panel.
5.
Pull out body harness LH from back door panel.
6.
Support back door with the proper material to prevent it from falling.
WARNING:
Bodily injury may occur if no supporting rod is holding the back door open when removing the
back door stay.
7.
Remove back door stay of back door side. Refer to
DLK-628, "BACK DOOR STAY : Removal and Installa-
8.
Remove back door mounting nuts, and then remove back door assembly.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• After installation, perform the fitting adjustment. Refer to
DLK-625, "BACK DOOR ASSEMBLY :
• Apply touch-up paint to the body color if the paint around back door hinge is peeled off.
• Check back door hinge rotating part for poor lubrication. Refer to
BACK DOOR ASSEMBLY : Adjustment
INFOID:0000000010479435
FITTING ADJUSTMENT
DLK-626
< REMOVAL AND INSTALLATION >
[TYPE 4]
BACK DOOR
Fitting Adjustment Standard
Check the clearance and the surface height between back door and each part by seeing and touching.
If the clearance and the surface height are out of specification, adjust them according to the procedures
shown below.
1.
Roof panel
2.
Body side outer
3.
Rear bumper fascia
4.
Back door panel
5.
Back door hinge
6.
Back door bumper rubber
7.
Back door striker
8.
TORX bolt
: Always replace after every disassembly.
: N·m (kg-m, ft-lb)
: Body grease
JMKIB3321GB
BACK DOOR
DLK-627
< REMOVAL AND INSTALLATION >
[TYPE 4]
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Unit: mm [in]
Fitting Adjustment Procedure
1.
Loosen back door striker mounting TORX bolts.
2.
Loosen back door hinge mounting nuts (back door side).
3.
Adjust back door using back door striker, back door hinge and back door bumper rubber to the specified
value, as shown in the following table.
4.
After adjustment tighten back door striker mounting bolts and back door hinge mounting nuts (back door
side) to the specified torque.
CAUTION:
• Apply touch-up paint to the body color if the paint around back door hinge, and back door hinge
mounting nuts is peeled off.
• Check back door hinge rotating part for poor lubrication. Refer to
BACK DOOR STRIKER ADJUSTMENT
Adjust back door striker so that it becomes parallel with back door lock insertion direction.
BACK DOOR STRIKER
BACK DOOR STRIKER : Removal and Installation
INFOID:0000000010479436
REMOVAL
1.
Remove luggage rear plate. Refer to
2.
Remove TORX bolts, and then remove back door striker.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Never reuse mounting TORX bolt. Always replace it with a new one when it is removed.
• After installation, perform the fitting adjustment. Refer to
DLK-625, "BACK DOOR ASSEMBLY :
• After installation, check back door open/close, lock/unlock operation.
BACK DOOR HINGE
BACK DOOR HINGE : Removal and Installation
INFOID:0000000010479437
REMOVAL
1.
Remove back door assembly. Refer to
DLK-624, "BACK DOOR ASSEMBLY : Removal and Installation"
2.
Remove luggage side upper finisher LH and RH. Refer to
3.
Lower the rear end of headlining to secure work space.
4.
Remove back door hinge mounting nut, and then remove back door hinge.
INSTALLATION
Portion
Standard
Difference
(RH/LH,MAX)
Back door – Roof panel
A – A
D
Clearance
5.0 – 7.0
[0.197 – 0.276]
—
E
Surface
height
0 – 2.0
[0 – 0.079]
—
Back door – Body side outer
B – B
F
Clearance
2.8 – 7.2
[0.110 – 0.283]
< 2.9
[0.114]
G
Surface
height
0 – 4.0
[0 – 0.157]
< 2.5
[0.098]
Back door – Rear bumper fascia
C – C
H
Clearance
4.8 – 9.2
[0.189 – 0.362]
—
DLK-628
< REMOVAL AND INSTALLATION >
[TYPE 4]
BACK DOOR
Note the following items, and install in the reverse order of removal.
CAUTION:
• Check back door hinge rotating part for poor lubrication. Refer to
• After installation, perform the fitting adjustment. Refer to
DLK-625, "BACK DOOR ASSEMBLY :
• After installation, apply touch-up paint (the body color) onto the head of door hinge mounting nuts.
BACK DOOR HINGE : Inspection
INFOID:0000000010479438
Check door hinge rotating part for poor lubrication. Apply body
grease if necessary.
BACK DOOR STAY
BACK DOOR STAY : Removal and Installation
INFOID:0000000010479439
REMOVAL
1.
Support the back door with the suitable material to prevent it from falling.
WARNING:
Bodily injury may occur if no supporting rod is holding the back door open when removing the
back door stay.
CAUTION:
Use protective tape or shop cloth to protect from damage during removal and installation.
2.
Remove back door stay of vehicle body side.
a.
Remove the metal clip (3) located on the connection between
the back door stay (1) and the stud ball (2) by using a remover
tool (A) according to the numerical order 1
→
2 indicated by
arrows as shown in the figure.
b.
Disengage back door stay from stud ball.
3.
Remove back door stay mounting bolts of back door side, and then remove back door stay.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Apply anticorrosive agent onto the mounting surface.
• After installation, check back door open/close, lock/unlock operation.
BACK DOOR STAY : Disposal
INFOID:0000000010479440
CAUTION:
When performing disposal operation, wear the protective glasses and protective gloves.
: Body grease
JMKIB0628ZZ
JMKIA2255ZZ
BACK DOOR
DLK-629
< REMOVAL AND INSTALLATION >
[TYPE 4]
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1.
Fix back door stay (1) using a vise (C)
CAUTION:
When cutting a hole on back door stay, always cover a
hacksaw (A) using a shop cloth (B) to avoid scattering
metal fragments or oil.
2.
Slowly cut a hole and drain the gas in the order of 1
→
2 as
shown in the figure using a hacksaw at 2 positions of (1) and (2).
BACK DOOR WEATHER-STRIP
BACK DOOR WEATHER-STRIP : Removal and Installation
INFOID:0000000010479441
REMOVAL
Pull up and remove engagement with body from weather-strip joint.
CAUTION:
Never pull strongly on weather-strip.
INSTALLATION
1.
Working from the upper section, align weather-strip center mark with vehicle center position mark and
install weather-strip onto the vehicle.
2.
For the lower section, align the weather-strip seam with center of back door striker.
3.
Pull weather-strip gently to ensure that there is no loose section.
CAUTION:
Securely fit each corner.
JMKIA3336ZZ
A
: 20 mm (0.787 in)
B
: Cat at the groove
JMKIA3609ZZ
DLK-630
< REMOVAL AND INSTALLATION >
[TYPE 4]
HOOD LOCK
HOOD LOCK
Exploded View
INFOID:0000000010479496
LHD models
JMKIB3309GB
1.
Hood lock control handle
2.
Hood lock assembly
3.
Hood safety hook
4.
Hood lock control cable
: Clip
: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
: Body grease
HOOD LOCK
DLK-631
< REMOVAL AND INSTALLATION >
[TYPE 4]
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RHD models
HOOD LOCK
HOOD LOCK : Removal and Installation
INFOID:0000000010479443
REMOVAL
1.
Remove front grille. Refer to
EXT-26, "Removal and Installation"
2.
Remove hood lock assembly mounting bolt and nuts, and then remove hood lock assembly from radiator
core support upper.
3.
Disconnect hood lock control cable assembly from hood lock assembly.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Never bend cable too much, keeping the radius 100 mm (3.937 in) or more.
• After installation, perform hood lock control inspection. Refer to
.
• Check hood lock assembly for poor lubrication. Refer to
• After installation, perform hood fitting adjustment. Refer to
DLK-601, "HOOD ASSEMBLY : Adjust-
HOOD LOCK CONTROL HANDLE
JMKIB3308GB
1.
Hood lock control handle
2.
Hood lock control cable
3.
Hood safety hook
4.
Hood lock assembly
: Clip
: N·m (kg-m, in-lb)
: N·m (kg-m, ft-lb)
: Body grease
DLK-632
< REMOVAL AND INSTALLATION >
[TYPE 4]
HOOD LOCK
HOOD LOCK CONTROL HANDLE : Removal and Installation
INFOID:0000000010479502
REMOVAL
1.
Remove hood lock control handle mounting bolts, and then remove hood lock control handle.
2.
Disconnect hood lock control cable (2) from hood opener lever (1) according to the numerical order 1
→
2
indicated by arrows as shown in the figure.
• LHD models
• RHD models
3.
Disconnect fuel opener cable from fuel filler lid opener lever of hood lock control handle. Refer to
647, "FUEL FILLER OPENER CABLE : Removal and Installation"
.
INSTALLATION
Install in the reverse order of removal.
HOOD LOCK CONTROL CABLE
HOOD LOCK CONTROL CABLE : Removal and Installation
INFOID:0000000010479445
REMOVAL
1.
Disconnect hood lock control cable from hood lock assembly. Refer to
2.
Remove fender protector (driver side). Refer to
EXT-33, "Removal and Installation"
3.
Remove hood lock control cable fixing clips.
4.
Disconnect hood lock control cable from hood lock control handle. Refer to
CONTROL HANDLE : Removal and Installation"
.
5.
Remove grommet on the lower dash, and pull the hood lock control cable toward the passenger compart-
ment.
CAUTION:
While pulling, never damage (peeling) the outside of hood lock control cable.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Never bend cable too much, keeping the radius 100 mm (3.937 in) or more.
JMKIB0324ZZ
JMKIB0327ZZ
HOOD LOCK
DLK-633
< REMOVAL AND INSTALLATION >
[TYPE 4]
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• Check that cable is not offset from the positioning grommet,
and apply the sealant to the grommet (at * mark) properly.
• After installation, perform hood fitting adjustment. Refer to
DLK-601, "HOOD ASSEMBLY : Adjust-
• After installation, perform hood lock control inspection. Refer to
.
HOOD SAFETY HOOK
HOOD SAFETY HOOK : Removal and Installation
INFOID:0000000010497984
REMOVAL
Remove mounting nuts, and then remove hood lock secondary assembly.
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
After installation, perform hood lock control inspection. Refer to
.
Inspection
INFOID:0000000010479447
NOTE:
If the hood lock cable is bent or deformed, replace it.
1.
Check that hood opener operating is condition 49 N (5.0 kg, 11.0 lb) or below.
2.
Check that secondary latch is securely engaged with secondary striker from the dead load of the hood
assembly.
3.
Check that primary latch is securely engaged with primary striker when hood assembly is closed [free-fall
from approximately 200 mm (7.874 in) height].
CAUTION:
Never free-fall hood assembly from a height of 300 (11.811 in) mm or more.
4.
While operating hood opener, carefully check that the front end of hood is raised by approximately 20.0
mm (0.787 in). Also check that hood opener returns to the original position.
5.
Check that secondary latch is properly engaged with secondary striker [4.0 mm (0.157 in)].
6.
Check the hood lock lubrication condition. If necessary, apply
body grease to hood lock assembly.
PIIB5801E
: Body grease
JMKIB1164ZZ
DLK-634
< REMOVAL AND INSTALLATION >
[TYPE 4]
FRONT DOOR LOCK
FRONT DOOR LOCK
Exploded View
INFOID:0000000010479497
*
1
: Driver side only
DOOR LOCK
DOOR LOCK : Removal and Installation
INFOID:0000000010479449
REMOVAL
1.
Disconnect inside handle cable from inside handle. Refer to
DLK-635, "INSIDE HANDLE : Removal and
.
2.
Disconnect outside handle cable from outside handle bracket. Refer to
.
3.
Disconnect door lock assembly harness connector.
1.
Outside handle escutcheon
2.
Rear gasket
3.
Outside handle bracket
4.
TORX bolt
5.
Key rod*
1
6.
Door lock assembly
7.
cable clip
8.
Inside handle
9.
Front gasket
10. Outside handle grip
: Pawl
: Vehicle front
: Always replace after every disassembly.
: N·m (kg-m, in-lb)
: Body grease
JMKIB3253GB
FRONT DOOR LOCK
DLK-635
< REMOVAL AND INSTALLATION >
[TYPE 4]
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4.
Remove door lock assembly screws, and then remove door lock assembly.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Never reuse door lock assembly screw. Always replace it with a new one when it is removed.
• Check door lock cable is properly engaged with outside handle bracket.
• When installing key rod, rotate key rod holder until a click is felt.
• Check door lock assembly for poor lubrication. Refer to
DLK-635, "DOOR LOCK : Inspection"
• Check door open/close, lock/unlock operation after installation.
DOOR LOCK : Inspection
INFOID:0000000010479450
Check door lock assembly for poor lubrication. Apply body grease if
necessary.
INSIDE HANDLE
INSIDE HANDLE : Removal and Installation
INFOID:0000000010479451
REMOVAL
1.
Remove front door finisher. Refer to
INT-12, "FRONT DOOR FINISHER : Removal and Installation"
.
2.
Remove inside handle mounting bolt.
3.
Disengage inside handle from door panel while sliding inside handle toward vehicle rear, and then sepa-
rate inside handle.
4.
Disconnect inside handle cable, and then remove inside handle.
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
Check door open/close, lock/unlock operation after installation.
OUTSIDE HANDLE
OUTSIDE HANDLE : Removal and Installation
INFOID:0000000010479503
REMOVAL
1.
Fully close the front door glass.
2.
Remove front door finisher. Refer to
INT-12, "FRONT DOOR FINISHER : Removal and Installation"
.
3.
Remove sealing screen.
NOTE:
Cut the butyl-tape so that some parts of the butyl-tape do not remain on the sealing screen, if the sealing
screen is reused.
4.
Remove front door glass rear run. Refer to
GW-23, "Removal and Installation"
.
5.
Disengage outside handle cable from cable clip.
6.
Disengage rod holder, and then disconnect key rod from door lock assembly. (Driver side only)
: Body grease
JMKIA8534ZZ
DLK-636
< REMOVAL AND INSTALLATION >
[TYPE 4]
FRONT DOOR LOCK
7.
Remove grommet (1) of door side. Loosen, through grommet hole, TORX bolt (2) that fixes outside handle
escutcheon.
8.
While pulling outside handle (1) according to the numerical order
1
→
2 indicated by arrows as shown in the figure, remove outside
handle escutcheon (2).
9.
While pulling outside handle (1) according to the numerical order
1
→
2 indicated by arrows as shown in the figure, slide toward
rear of vehicle to remove outside handle.
10. Remove front gasket (1) and rear gasket (2).
JMKIB2462ZZ
JMKIA8374ZZ
JMKIA0524ZZ
: Pawl
: Vehicle front
JMKIB1627ZZ
FRONT DOOR LOCK
DLK-637
< REMOVAL AND INSTALLATION >
[TYPE 4]
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11. Slide outside handle bracket toward rear of vehicle to remove.
12. Disconnect outside handle cable (1) from outside handle bracket
(2) according to the numerical order 1
→
2 indicated by arrows as
shown in the figure.
CAUTION:
Never bend the outside handle cable end.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• When installing key rod, rotate key rod holder until a click is felt.
• Check that door lock cables are normally engaged with inside handle and outside handle.
• After installation, check door open/close, and lock/unlock operation.
: Vehicle front
JMKIA5890ZZ
JMKIA5891ZZ
DLK-638
< REMOVAL AND INSTALLATION >
[TYPE 4]
REAR DOOR LOCK
REAR DOOR LOCK
Exploded View
INFOID:0000000010479498
DOOR LOCK
DOOR LOCK : Removal and Installation
INFOID:0000000010479454
REMOVAL
1.
Remove inside handle. Refer to
DLK-639, "INSIDE HANDLE : Removal and Installation"
.
2.
Remove outside handle bracket. Refer to
DLK-639, "OUTSIDE HANDLE : Removal and Installation"
1.
Outside handle escutcheon
2.
Rear gasket
3.
Outside handle bracket
4.
TORX bolt
5.
Door lock assembly
6.
Inside handle
7.
Cable clip
8.
Front gasket
9.
Outside handle grip
: Pawl
: Vehicle front
: Always replace after every disassembly.
: N·m (kg-m, in-lb)
: Body grease
JMKIB3255GB
REAR DOOR LOCK
DLK-639
< REMOVAL AND INSTALLATION >
[TYPE 4]
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3.
Remove rear door lower sash mounting bolt, and then remove rear door lower sash.
4.
Disconnect door lock assembly harness connector.
5.
Remove door lock assembly screws, and then remove door lock assembly.
INSTALLATION
Note the following items, and install in the reverse order of removal.
CAUTION:
• Never reuse door lock assembly screw. Always replace it with a new one when it is removed.
• Check door lock cable is properly engaged with outside handle bracket.
• Check door lock assembly for poor lubrication. Refer to
DLK-639, "DOOR LOCK : Inspection"
• Check door open/close, lock/unlock operation after installation.
DOOR LOCK : Inspection
INFOID:0000000010479455
Check door lock assembly for poor lubrication. Apply body grease if
necessary.
INSIDE HANDLE
INSIDE HANDLE : Removal and Installation
INFOID:0000000010479456
REMOVAL
1.
Remove rear door finisher. Refer to
INT-15, "REAR DOOR FINISHER : Removal and Installation"
2.
Remove inside handle mounting bolt.
3.
Disengage inside handle from door panel while sliding inside handle toward vehicle rear, and then sepa-
rate inside handle.
4.
Disconnect inside handle cable, and then remove inside handle.
INSTALLATION
Note the following item, and install in the reverse order of removal.
CAUTION:
Check door open/close, lock/unlock operation after installation.
OUTSIDE HANDLE
OUTSIDE HANDLE : Removal and Installation
INFOID:0000000010479505
REMOVAL
1.
Fully close the rear door glass.
2.
Remove rear door finisher. Refer to
INT-15, "REAR DOOR FINISHER : Removal and Installation"
3.
Remove sealing screen.
NOTE:
Cut the butyl-tape so that some parts of the butyl-tape do not remain on the sealing screen, if the sealing
screen is reused.
: Body grease
JMKIA8534ZZ
DLK-640
< REMOVAL AND INSTALLATION >
[TYPE 4]
REAR DOOR LOCK
4.
Remove grommet (1) of door side. Loosen, through grommet hole, TORX bolt (2) that fixes outside handle
escutcheon.
5.
While pulling outside handle (1) according to the numerical order
1
→
2 indicated by arrows as shown in the figure, remove outside
handle escutcheon (2).
6.
While pulling outside handle (1) according to the numerical order
1
→
2 indicated by arrows as shown in the figure, slide toward
rear of vehicle to remove outside handle.
7.
Remove front gasket (1) and rear gasket (2).
JMKIB2478ZZ
JMKIB2479ZZ
JMKIA0524ZZ
: Pawl
: Vehicle front
JMKIB1627ZZ
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