Nissan Frontier D40. Manual — part 1050
TM-98
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
GEAR COMPONENTS
GEAR COMPONENTS
Disassembly
INFOID:0000000005589602
GEAR COMPONENTS
1.
Remove rear extension (or OD gear case) and transmission case. Refer to
2.
Remove shift forks and fork rods. Refer to
3.
Before disassembling, measure the end play for each position. If the end play is outside the standards,
disassemble and inspect.
• Main drive gear
• Mainshaft (Rear side)
• Counter gear
4.
Remove revers idler gear according to the following.
a.
Remove reverse idler shaft assembly from adapter plate.
b.
Remove reverse idler thrust washer, revers idler gear and
reverse idler needle bearing from reverse idler shaft.
End play
PCIB0484E
End play
PCIB0225E
End play
PCIB0226E
PCIB1326E
GEAR COMPONENTS
TM-99
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
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5.
Remove reverse main gear and reverse synchronizer hub assembly according to the following.
a.
Remove snap ring from mainshaft using suitable tool.
b.
Remove reverse main gear and reverse synchronizer hub
assembly using suitable tool.
c.
Remove reverse main needle bearing from mainshaft.
6.
Remove reverse coupling sleeve according to the following.
a.
Remove snap ring from reverse synchronizer hub.
b.
Remove spread springs and shifting inserts from reverse syn-
chronizer hub.
c.
Remove reverse coupling sleeve from reverse synchronizer
hub.
7.
Remove reverse counter gear according to the following.
a.
Remove snap ring from counter gear using suitable tool.
PCIB1236E
SCIA1683E
PCIB1237E
PCIB1239E
TM-100
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
GEAR COMPONENTS
b.
Remove reverse counter gear using suitable tool.
8.
Remove counter rear bearing spacer from counter gear.
9.
Remove bearing retainer bolts, and then remove bearing
retainer.
10. Remove main drive gear assembly, mainshaft assembly and counter gear assembly according to the fol-
lowing.
a.
Remove snap ring from mainshaft bearing using suitable tool.
b.
Carefully tap mainshaft using suitable tool, and then remove
main drive gear assembly, mainshaft assembly and counter
gear assembly from adapter plate.
c.
Remove main pilot bearing, pilot bearing spacer from mainshaft.
d.
Remove 5th baulk ring from main drive gear.
SCIA1682E
PCIB1238E
SCIA1691E
SCIA1456E
GEAR COMPONENTS
TM-101
< DISASSEMBLY AND ASSEMBLY >
[6MT: FS6R31A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
11. Remove counter rear bearing from adapter plate.
12. Remove magnet from adapter plate.
13. Remove baffle plate bolt, and then remove baffle plate from
adapter plate.
14. Remove breather from adapter plate.
15. Remove main drive gear bearing according to the following.
PCIB0244E
PCIB1240E
PCIB1241E
PCIB1242E
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