Nissan Frontier D40. Manual — part 1117
TM-366
< DISASSEMBLY AND ASSEMBLY >
[5AT: RE5R05A]
ASSEMBLY
iii.
Install the bracket (1), (2) and rear extension assembly bolts and
tighten to the specified torque.
• Self sealing bolt (3)
• Bolt (A)
CAUTION:
Do not reuse self-sealing bolt.
b.
4WD models
i.
Install gasket onto transmission case.
CAUTION:
• Completely remove all moisture, oil, old gasket and any
foreign material from the transmission case and adapter
case assembly mating surfaces.
• Do not reuse gasket.
ii.
Install adapter case assembly to transmission case.
CAUTION:
Insert the tip of parking rod between the parking pawl and
the parking actuator support when assembling the rear
extension assembly.
iii.
Tighten adapter case assembly to specified torque.
• 1:
• 2: Brackets
• 3: Self-sealing bolts
CAUTION:
Do not reuse self-sealing bolt (2).
Rear extension
assembly bolt
: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt
: 61 N·m (6.2 kg-m, 45 ft-lb)
JSDIA0293ZZ
SCIA5231E
SCIA5186E
Adapter case
assembly bolt
: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt
: 61 N·m (6.2 kg-m, 45 ft-lb)
SCIA7220E
ASSEMBLY
TM-367
< DISASSEMBLY AND ASSEMBLY >
[5AT: RE5R05A]
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35. Install direct clutch assembly in reverse brake.
CAUTION:
Make sure that drum support edge surface and direct clutch
inner boss edge surface come to almost same place.
36. Install needle bearing in drum support.
CAUTION:
Apply petroleum jelly to needle bearing.
37. Install high and low reverse clutch assembly in direct clutch.
38. Align the drive plate using suitable tool.
39. Install high and low reverse clutch hub, mid sun gear assembly
and rear sun gear assembly as a unit.
SCIA5019E
SCIA5198E
SCIA2306E
SCIA3169E
SCIA5018E
TM-368
< DISASSEMBLY AND ASSEMBLY >
[5AT: RE5R05A]
ASSEMBLY
CAUTION:
Make sure that portion “A” of high and low reverse clutch
drum protrudes approximately 2 mm (0.08 in) beyond por-
tion “B” of rear sun gear.
40. Install needle bearing in rear carrier assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
41. Install bearing race in rear carrier assembly.
CAUTION:
Apply petroleum jelly to bearing race.
42. Install rear carrier assembly in direct clutch drum.
SCIA3130E
SCIA2803E
SCIA5175E
SCIA2462E
ASSEMBLY
TM-369
< DISASSEMBLY AND ASSEMBLY >
[5AT: RE5R05A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
43. Install needle bearing (rear side) to mid carrier assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
44. Install needle bearing (front side) to mid carrier assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
45. Install mid carrier assembly in rear carrier assembly.
46. Install front carrier assembly, input clutch assembly and rear
internal gear as a unit.
47. Install seal rings in input clutch assembly.
CAUTION:
• Do not reuse seal rings.
• Apply petroleum jelly to seal rings.
SCIA2804E
SCIA2805E
SCIA5017E
SCIA5015E
SCIA2470E
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