Nissan Frontier D40. Manual — part 245

DLN-1

TRANSMISSION & DRIVELINE

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SECTION

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CONTENTS

DRIVELINE

TRANSFER: TX15B

BASIC INSPECTION . . . . . . . . .

8

DIAGNOSIS AND REPAIR WORKFLOW . . ..

8

Work Flow . . . . . . . . . . . . . . . .....

8

FUNCTION DIAGNOSIS . . . . . . . ..

10

4WD SYSTEM . . . . . . . . . . . . .

10

System Diagram . . . . . . . . . . . . . ..

10

System Description . . . . . . . . . . . . .

11

Component Parts Location . . . . . . . . . ..

13

CAN Communication . . . . . . . . . . . ...

14

Cross-Sectional View . . . . . . . . . . . ..

14

Power Transfer . . . . . . . . . . . . . .

15

DIAGNOSIS SYSTEM (TRANSFER CON-
TROL UNIT) . . . . . . . . . . . . . .

17

CONSULT-III Function (ALL MODE AWD/4WD) .

17

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .

20

NVH Troubleshooting Chart . . . . . . . . .

20

COMPONENT DIAGNOSIS . . . . . . .

21

P1801, P1811 POWER SUPPLY CIRCUIT
FOR TRANSFER CONTROL UNIT . . . . .

21

Description . . . . . . . . . . . . . . . ..

21

DTC Logic . . . . . . . . . . . . . . . ...

21

Diagnosis Procedure . . . . . . . . . . . ...

21

Component Inspection . . . . . . . . . . .

23

P1802 – P1804, P1809 TRANSFER CON-
TROL UNIT . . . . . . . . . . . . . . .

24

Description . . . . . . . . . . . . . . . ..

24

DTC Logic . . . . . . . . . . . . . . . ...

24

Diagnosis Procedure . . . . . . . . . . . ...

24

P1807 VEHICLE SPEED SENSOR (A/T) . . ..

26

Description . . . . . . . . . . . . . . . ..

26

DTC Logic . . . . . . . . . . . . . . . .

26

Diagnosis Procedure . . . . . . . . . . . ...

26

P1808 VEHICLE SPEED SENSOR (ABS) . ...

27

Description . . . . . . . . . . . . . . . ...

27

DTC Logic . . . . . . . . . . . . . . . .

27

Diagnosis Procedure . . . . . . . . . . . ...

27

P1810 4 LO SWITCH . . . . . . . . . .

28

Description . . . . . . . . . . . . . . . ...

28

DTC Logic . . . . . . . . . . . . . . . .

28

Diagnosis Procedure . . . . . . . . . . . ...

28

Component Inspection . . . . . . . . . . . .

30

P1813 4WD SHIFT SWITCH . . . . . . . .

31

Description . . . . . . . . . . . . . . . ...

31

DTC Logic . . . . . . . . . . . . . . . .

31

Diagnosis Procedure . . . . . . . . . . . ...

31

Component Inspection . . . . . . . . . . . .

33

P1814 WAIT DETECTION SWITCH . . . . .

34

Description . . . . . . . . . . . . . . . ...

34

DTC Logic . . . . . . . . . . . . . . . .

34

Diagnosis Procedure . . . . . . . . . . . ...

34

Component Inspection . . . . . . . . . . . .

36

P1816 TRANSMISSION RANGE SWITCH . ...

37

Description . . . . . . . . . . . . . . . ...

37

DTC Logic . . . . . . . . . . . . . . . .

37

Diagnosis Procedure . . . . . . . . . . . ...

37

P1816 PNP SWITCH (M/T) . . . . . . . ...

38

Description . . . . . . . . . . . . . . . ...

38

DTC Logic . . . . . . . . . . . . . . . .

38

Diagnosis Procedure . . . . . . . . . . . ...

38

Component Inspection . . . . . . . . . . . .

39

P1817 ACTUATOR MOTOR . . . . . . . .

41

Description . . . . . . . . . . . . . . . ...

41

DTC Logic . . . . . . . . . . . . . . . .

41

Diagnosis Procedure . . . . . . . . . . . ...

41

Component Inspection . . . . . . . . . . . .

46

DLN-2

P1818 ACTUATOR POSITION SWITCH . . ..

48

Description . . . . . . . . . . . . . . . ..

48

DTC Logic . . . . . . . . . . . . . . . ...

48

Diagnosis Procedure . . . . . . . . . . . ..

48

P1819 TRANSFER CONTROL DEVICE . . ...

51

Description . . . . . . . . . . . . . . . ..

51

DTC Logic . . . . . . . . . . . . . . . ...

51

Diagnosis Procedure . . . . . . . . . . . ..

51

P1820 ENGINE SPEED SIGNAL . . . . . ..

54

Description . . . . . . . . . . . . . . . ..

54

DTC Logic . . . . . . . . . . . . . . . ...

54

Diagnosis Procedure . . . . . . . . . . . ..

54

ECU DIAGNOSIS . . . . . . . . . .

55

TRANSFER CONTROL UNIT . . . . . . .

55

Reference Value . . . . . . . . . . . . . .

55

Wiring Diagram . . . . . . . . . . . . . ...

60

DTC Index . . . . . . . . . . . . . . . ..

68

SYMPTOM DIAGNOSIS . . . . . . . .

72

4WD SYSTEM SYMPTOMS . . . . . . . ..

72

Symptom Table . . . . . . . . . . . . . ..

72

4WD WARNING LAMP DOES NOT TURN ON ...

73

Description . . . . . . . . . . . . . . . ..

73

Diagnosis Procedure . . . . . . . . . . . ..

73

4WD SHIFT INDICATOR LAMP AND 4LO IN-
DICATOR LAMP DO NOT TURN ON . . . ...

75

Description . . . . . . . . . . . . . . . ..

75

Diagnosis Procedure . . . . . . . . . . . ..

75

4WD SHIFT INDICATOR LAMP OR 4LO INDI-
CATOR LAMP DO NOT CHANGE . . . . .

77

Description . . . . . . . . . . . . . . . ..

77

Diagnosis Procedure . . . . . . . . . . . ..

77

ATP WARNING LAMP DOES NOT TURN ON ...

79

Description . . . . . . . . . . . . . . . ..

79

Diagnosis Procedure . . . . . . . . . . . ..

79

4WD SHIFT INDICATOR LAMP KEEPS
FLASHING . . . . . . . . . . . . . . .

81

Description . . . . . . . . . . . . . . . ..

81

Diagnosis Procedure . . . . . . . . . . . ..

81

4WD WARNING LAMP FLASHES SLOWLY ...

82

Description . . . . . . . . . . . . . . . ..

82

Diagnosis Procedure . . . . . . . . . . . ..

82

ATP SWITCH . . . . . . . . . . . . . .

83

Description . . . . . . . . . . . . . . . ..

83

Diagnosis Procedure . . . . . . . . . . . ..

83

Component Inspection . . . . . . . . . . ....

85

PRECAUTION . . . . . . . . . . . .

86

PRECAUTIONS . . . . . . . . . . . . .

86

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . . .

86

Precaution for Transfer Assembly and Transfer
Control Unit Replacement . . . . . . . . . ...

86

Precaution . . . . . . . . . . . . . . . ...

88

Service Notice . . . . . . . . . . . . . . .

89

PREPARATION . . . . . . . . . . ..

90

PREPARATION . . . . . . . . . . . . .

90

Special Service Tool . . . . . . . . . . . ...

90

Commercial Service Tool . . . . . . . . . .

92

ON-VEHICLE MAINTENANCE . . . . ..

93

TRANSFER FLUID . . . . . . . . . . .

93

Replacement . . . . . . . . . . . . . . ...

93

Inspection . . . . . . . . . . . . . . . .

93

ON-VEHICLE REPAIR . . . . . . . ...

94

TRANSFER CONTROL UNIT . . . . . . ...

94

Removal and Installation . . . . . . . . . . .

94

FRONT OIL SEAL . . . . . . . . . . . .

95

Removal and Installation . . . . . . . . . . .

95

REAR OIL SEAL . . . . . . . . . . . ...

97

Removal and Installation . . . . . . . . . . .

97

TRANSFER CONTROL DEVICE . . . . . ..

99

Removal and Installation . . . . . . . . . . .

99

AIR BREATHER HOSE . . . . . . . . .

101

Removal and Installation . . . . . . . . . ...

101

REMOVAL AND INSTALLATION . . . .

103

TRANSFER ASSEMBLY . . . . . . . . ..

103

Removal and Installation . . . . . . . . . ...

103

DISASSEMBLY AND ASSEMBLY . . ...

104

TRANSFER ASSEMBLY . . . . . . . . ..

104

Exploded View . . . . . . . . . . . . . ..

104

Disassembly and Assembly . . . . . . . . ..

105

PLANETARY CARRIER . . . . . . . . ...

121

Disassembly and Assembly . . . . . . . . ..

121

FRONT DRIVE SHAFT . . . . . . . . . .

125

Disassembly and Assembly . . . . . . . . ..

125

SHIFT CONTROL . . . . . . . . . . . .

127

Disassembly and Assembly . . . . . . . . ..

127

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .

130

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .

130

General Specification . . . . . . . . . . .

130

DLN-3

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Inspection and Adjustment . . . . . . . . .

130

PROPELLER SHAFT: 2F1310

PRECAUTION . . . . . . . . . . .

131

PRECAUTIONS . . . . . . . . . . . .

131

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . ...

131

PREPARATION . . . . . . . . . . .

132

PREPARATION . . . . . . . . . . . .

132

Commercial Service Tool . . . . . . . . . ..

132

FUNCTION DIAGNOSIS . . . . . . .

133

NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ..

133

NVH Troubleshooting Chart . . . . . . . . ..

133

ON-VEHICLE REPAIR . . . . . . . ...

134

PROPELLER SHAFT . . . . . . . . . ...

134

On-Vehicle Service . . . . . . . . . . . ...

134

REMOVAL AND INSTALLATION . . . .

135

PROPELLER SHAFT . . . . . . . . . ...

135

Removal and Installation . . . . . . . . . ...

135

DISASSEMBLY AND ASSEMBLY . . .

137

PROPELLER SHAFT . . . . . . . . . ...

137

Disassembly and Assembly . . . . . . . . ..

137

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

139

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .

139

General Specification . . . . . . . . . . .

139

Snap Ring . . . . . . . . . . . . . . . .

139

PROPELLER SHAFT: 2S1330

PRECAUTION . . . . . . . . . . .

140

PRECAUTIONS . . . . . . . . . . . .

140

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . ...

140

PREPARATION . . . . . . . . . . .

141

PREPARATION . . . . . . . . . . . .

141

Commercial Service Tool . . . . . . . . . ..

141

FUNCTION DIAGNOSIS . . . . . . .

142

NOISE, VIBRATION, AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ..

142

NVH Troubleshooting Chart . . . . . . . . ..

142

ON-VEHICLE REPAIR . . . . . . . ...

143

PROPELLER SHAFT . . . . . . . . . ..

143

On-Vehicle Service . . . . . . . . . . . .

143

REMOVAL AND INSTALLATION . . . .

144

PROPELLER SHAFT . . . . . . . . . ..

144

Removal and Installation . . . . . . . . . ...

144

DISASSEMBLY AND ASSEMBLY . . .

146

PROPELLER SHAFT . . . . . . . . . ..

146

Disassembly and Assembly . . . . . . . . ...

146

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

148

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . ...

148

General Specification . . . . . . . . . . .

148

Snap Ring . . . . . . . . . . . . . . . ..

148

PROPELLER SHAFT: 3S1310

PRECAUTION . . . . . . . . . . .

149

PRECAUTIONS . . . . . . . . . . . ...

149

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . ...

149

PREPARATION . . . . . . . . . . .

150

PREPARATION . . . . . . . . . . . ...

150

Commercial Service Tool . . . . . . . . . ..

150

FUNCTION DIAGNOSIS . . . . . . .

151

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .

151

NVH Troubleshooting Chart . . . . . . . . ..

151

ON-VEHICLE REPAIR . . . . . . . ...

152

REAR PROPELLER SHAFT . . . . . . ...

152

On-Vehicle Service . . . . . . . . . . . .

152

REMOVAL AND INSTALLATION . . . .

153

REAR PROPELLER SHAFT . . . . . . ...

153

Removal and Installation . . . . . . . . . ...

153

DISASSEMBLY AND ASSEMBLY . . .

155

REAR PROPELLER SHAFT . . . . . . ...

155

Disassembly and Assembly . . . . . . . . ...

155

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

158

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . ...

158

DLN-4

General Specification . . . . . . . . . . .

158

Snap Ring . . . . . . . . . . . . . . . ..

158

3S1330

PRECAUTION . . . . . . . . . . .

159

PRECAUTIONS . . . . . . . . . . . ...

159

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . .

159

PREPARATION . . . . . . . . . . ..

160

PREPARATION . . . . . . . . . . . ...

160

Commercial Service Tool . . . . . . . . . ..

160

FUNCTION DIAGNOSIS . . . . . . .

161

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ..

161

NVH Troubleshooting Chart . . . . . . . . ..

161

ON-VEHICLE REPAIR . . . . . . . ...

162

REAR PROPELLER SHAFT . . . . . . ...

162

On-Vehicle Service . . . . . . . . . . . .

162

REMOVAL AND INSTALLATION . . . ..

163

REAR PROPELLER SHAFT . . . . . . ...

163

Removal and Installation . . . . . . . . . ...

163

DISASSEMBLY AND ASSEMBLY . . .

165

REAR PROPELLER SHAFT . . . . . . ...

165

Disassembly and Assembly . . . . . . . . ...

165

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

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SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .

168

General Specification . . . . . . . . . . .

168

Snap Ring . . . . . . . . . . . . . . . ..

168

PROPELLER SHAFT: 3S1330-2BJ100

PRECAUTION . . . . . . . . . . .

169

PRECAUTIONS . . . . . . . . . . . ...

169

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . .

169

PREPARATION . . . . . . . . . . ..

170

PREPARATION . . . . . . . . . . . ...

170

Commercial Service Tool . . . . . . . . . ..

170

FUNCTION DIAGNOSIS . . . . . . .

171

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ..

171

NVH Troubleshooting Chart . . . . . . . . ..

171

ON-VEHICLE REPAIR . . . . . . . ..

172

REAR PROPELLER SHAFT . . . . . . .

172

On-Vehicle Service . . . . . . . . . . . ...

172

REMOVAL AND INSTALLATION . . . .

173

REAR PROPELLER SHAFT . . . . . . .

173

Removal and Installation . . . . . . . . . ...

173

DISASSEMBLY AND ASSEMBLY . . ...

175

REAR PROPELLER SHAFT . . . . . . .

175

Disassembly and Assembly . . . . . . . . ..

175

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .

178

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .

178

General Specification . . . . . . . . . . .

178

Snap Ring . . . . . . . . . . . . . . . .

178

FRONT FINAL DRIVE: R180A

PRECAUTION . . . . . . . . . . ...

179

PRECAUTIONS . . . . . . . . . . . .

179

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . ...

179

Precaution for Servicing Front Final Drive . . .

179

PREPARATION . . . . . . . . . . .

180

PREPARATION . . . . . . . . . . . .

180

Special Service Tool . . . . . . . . . . . .

180

Commercial Service Tool . . . . . . . . . ..

182

FUNCTION DIAGNOSIS . . . . . . ...

183

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ...

183

NVH Troubleshooting Chart . . . . . . . . ..

183

DESCRIPTION . . . . . . . . . . . . ..

184

Cross-Sectional View . . . . . . . . . . .

184

ON-VEHICLE MAINTENANCE . . . . .

185

DIFFERENTIAL GEAR OIL . . . . . . . ..

185

Changing Differential Gear Oil . . . . . . . ..

185

Checking Differential Gear Oil . . . . . . . ..

185

ON-VEHICLE REPAIR . . . . . . . ..

186

FRONT OIL SEAL . . . . . . . . . . .

186

Removal and Installation . . . . . . . . . ...

186

SIDE OIL SEAL . . . . . . . . . . . .

188

Removal and Installation . . . . . . . . . ...

188