Nissan Frontier D40. Manual — part 1033
TM-30
< DISASSEMBLY AND ASSEMBLY >
[FS5R30A]
CASE COMPONENTS
Assembly
INFOID:0000000005273944
1.
Install new front cover oil seal using Tool.
CAUTION:
• Apply multi-purpose grease to seal lip.
• Do not reuse front cover oil seal.
2.
Install selected counter gear new front bearing shim onto trans-
mission case.
CAUTION:
• Apply multi-purpose grease to counter gear front bearing
shim and counter gear front bearing.
• Do not reuse counter gear front bearing and counter gear front bearing shim.
3.
Apply sealant to mating surface of transmission case.
• Use Genuine Silicone RTV or the equivalent. Refer to
GI-22, "Recommended Chemical Products
4.
Install gear assembly onto transmission case.
5.
Install interlock stopper to transmission case.
6.
Install clip and washer to interlock stopper bolt, and then install
to transmission case. Tighten to the specified torque.
7.
Install stopper ring, new snap ring and new main drive bearing
snap ring using suitable tool.
CAUTION:
Do not reuse the snap rings.
Tool number
: ST33210000 (J-25803-01)
SMT393A
SMT588A
Interlock stopper bolt
PCIB1285E
SMT371A
CASE COMPONENTS
TM-31
< DISASSEMBLY AND ASSEMBLY >
[FS5R30A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
8.
Install front cover and gasket.
CAUTION:
Do not reuse bolts indicated as A in the figure.
9.
Apply sealant to mating surface of adapter plate.
• Use Genuine Silicone RTV or the equivalent. Refer to
GI-22, "Recommended Chemical Products
10. Install rear extension together with striking arm.
11. Install new retaining pin into striking arm using Tool.
CAUTION:
Do not reuse retaining pin.
12. Install check ball and return spring.
13. Apply sealant to mating surface of rear extension, and then
install control housing.
• Use Genuine Silicone RTV or the equivalent. Refer to
22, "Recommended Chemical Products and Sealants"
.
Bolt symbol
Bolt length “
”
mm (in)
Tightening torque
N·m (kg-m, ft-lb)
A
35 (1.38)
16-20 (1.6-2.1, 12-15)
B
30 (1.18)
C
50 (1.97)
PCIB1288E
Rear extension bolts
SMT461A
Tool number
: ST23540000 (J-25689-A)
SMT368A
SMT462A
TM-32
< DISASSEMBLY AND ASSEMBLY >
[FS5R30A]
CASE COMPONENTS
14. Tighten control housing bolts to the specified torque.
Bolt head size
A bolts
: 12 mm (0.47 in)
B bolts
: 13 mm (0.51 in)
Control housing bolts
PCIB1289E
SHIFT CONTROL COMPONENTS
TM-33
< DISASSEMBLY AND ASSEMBLY >
[FS5R30A]
C
E
F
G
H
I
J
K
L
M
A
B
TM
N
O
P
SHIFT CONTROL COMPONENTS
Disassembly
INFOID:0000000005273945
1.
Mount adapter plate on vise using copper plates to protect
adapter plate.
2.
Remove OD and reverse fork rod.
3.
Drive out retaining pin from striking lever using Tool.
4.
While pulling out striking rod, remove striking lever and striking
interlock. Then remove 1st and 2nd, 3rd and 4th, and reverse
shift forks.
5.
Drive out retaining pin from OD shift fork using Tool.
6.
Pull out OD fork rod and then remove OD shift fork.
Inspection
INFOID:0000000005273946
• Check contact surface and sliding surface for wear, scratches, pro-
jections or other damage.
SMT373A
Tool number
: ST23540000 (J-25689-A)
SMT374A
Tool number
: ST23540000 (J-25689-A)
SMT375A
SMT398A
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