Nissan Murano Z50 (2006 year). Manual — part 45
PRECAUTIONS
BR-3
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Revision: 2006 August
2006 Murano
PRECAUTIONS
PFP:00001
Precautions for Supplemental Restraint System (SRS) “AIR BAG” and “SEAT
BELT PRE-TENSIONER”
NFS000DS
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the SRS and SB section of this Service Man-
ual.
WARNING:
●
To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be per-
formed by an authorized NISSAN/INFINITI dealer.
●
Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air
Bag Module, see the SRS section.
●
Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or
harness connectors.
Precautions for Procedures without Cowl Top Cover
NFS000HU
When performing the procedure after removing cowl top cover, cover
the lower end of windshield with urethane, etc.
Precautions for Brake System
NFS000DT
●
Recommended fluid is brake fluid “DOT 3”. Refer to
MA-10, "Fluids and Lubricants"
●
Do not reuse drained brake fluid.
●
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is splashed
on painted areas, wash it away with water immediately.
●
To clean or wash all parts of master cylinder, disc brake caliper and wheel cylinder, use clean brake fluid.
●
Never use mineral oils such as gasoline or kerosene. They will ruin rubber parts of the hydraulic system.
●
Use flare nut wrench when removing and installing brake tube.
●
When installing brake piping, be sure to torque.
●
Before working, turn ignition switch OFF and disconnect con-
nectors of ABS actuator and control unit or battery cables.
●
Burnish the brake contact surfaces after refinishing or replacing
drums or rotors, after replacing pads or linings, or if a soft pedal
occurs at very low mileage.
Refer to
BR-30, "BRAKE BURNISHING PROCEDURE"
WARNING:
Clean brake pads and shoes with a waste cloth, then wipe with
a dust collector.
PIIB3706J
SBR686C
BR-4
PREPARATION
Revision: 2006 August
2006 Murano
PREPARATION
PFP:00002
Commercial Service Tools
NFS000DU
Tool name
Description
1. Flare nut crowfoot
a: 10 mm (0.39 in) / 12 mm (0.47 in)
2. Torque wrench
Removing and installing each brake
piping
Pin punch
Tip diameter:
φ
4 mm (0.16 in) dia.
Removing and installing reservoir tank
pin
Power tool
Removing front and rear caliper
assembly, tires
S-NT360
ZZA0515D
PBIC0190E
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
BR-5
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Revision: 2006 August
2006 Murano
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
PFP:00003
NVH Troubleshooting Chart
NFS000DV
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×
: Applicable
Reference page
,
,
,
—
—
,
—
—
—
,
—
N
V
H in
PR s
e
c
ti
o
n
N
V
H in
RFD s
e
c
ti
o
n
N
V
H in
F
AX, RAX
a
n
d
FS
U
,
RSU s
e
c
ti
o
n
N
V
H
in
W
T
s
e
c
tio
n
N
V
H
in
W
T
s
e
c
tio
n
N
V
H
i
n
F
AX and R
AX sec
ti
o
n
N
V
H in
PS s
e
c
tio
n
Possible cause and
suspected parts
Pad
s
-
dam
age
d
Pad
s
-
unev
en w
ear
Shi
m
s dam
ag
ed
R
o
to
r i
m
bal
anc
e
Ro
to
r d
a
ma
g
e
R
o
to
r r
uno
ut
Ro
to
r d
e
fo
rm
a
ti
o
n
R
o
to
r d
e
fl
e
c
ti
o
n
Ro
to
r ru
s
t
R
o
to
r t
h
ickn
ess
va
ri
at
io
n
D
rum
ou
t
of
r
oun
d
PROPELL
E
R SHAF
T
DIFFERENTIAL
AXL
E AND
SUSPENSION
TIRES
ROAD W
H
EEL
D
R
IV
E
SH
AF
T
STEERING
Symptom
Brake
Noise
×
×
×
×
×
×
×
×
×
×
Shake
×
×
×
×
×
×
×
Shimmy, Judder
×
×
×
×
×
×
×
×
×
×
×
BR-6
BRAKE PEDAL
Revision: 2006 August
2006 Murano
BRAKE PEDAL
PFP:46501
Inspection and Adjustment
NFS000DW
PLAY AND CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR PANEL WITH PEDAL
DEPRESSED
1.
Check the brake pedal free height from dash floor panel.
2.
Adjust the height referring to the following specifications.
CAUTION:
When adjustable pedal is equipped during the pedal height
measurement, pedal must be in the front most position.
ADJUSTMENT
1.
Loosen the stop lamp switch and ASCD cancel switch by turning
it counterclockwise by 45
°
.
2.
Loosen lock nut (A) on the input rod, then turn input rod to adjust
the pedal to specified height, and tighten lock nut (A).Refer to
CAUTION:
Make sure the threaded end of the input rod stays inside the
clevis.
3.
With the pedal pulled and held by hand, press the stop lamp
switch and ASCD cancel switch until its threaded end contacts
the bracket.
4.
With the threaded end of the stop lamp switch and ASCD cancel
switch contacting the bracket, turn the switch clockwise by 45
°
to secure.
CAUTION:
Make sure that the clearance (C) between the bracket and
threaded end of the stop lamp switch is within the standard.
5.
Check the pedal play.
CAUTION:
Make sure that the stop lamp goes off when the pedal is
released.
6.
Start the engine to check the brake pedal depressed height.
H
Brake pedal height (from dash
lower panel top surface)
199.5 – 209.5 mm (7.85 – 8.25 in)
D
Depressed pedal height [under
a force of 490 N (50 kg, 110 lb)
with engine running]
More than 120 mm (4.72 in)
C
1
or
C
2
Clearance between bracket and
threaded end of ASCD cancel
switch or stop lamp switch
0.74 – 1.96 mm (0.0291 – 0.0772
in)
A
Pedal play
3 – 11 mm (0.12 – 0.43 in)
PFIA0423E
PFIA0436E
BRAKE PEDAL
BR-7
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Revision: 2006 August
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Components
NFS000HX
WITHOUT ADJUSTABLE PEDAL
1.
Brake pedal assembly
2.
Snap pin
3.
Clip
4.
Stop lamp switch
5.
Pedal pad
6.
Clevis pin
7.
ASCD cancel switch
PFIA0401E
BR-8
BRAKE PEDAL
Revision: 2006 August
2006 Murano
WITH ADJUSTABLE PEDAL
1.
Brake pedal assembly
2.
Snap pin
3.
Clip
4.
Stop lamp switch
5.
Pedal pad
6.
Clevis pin
7.
ASCD cancel switch
PFIA0402E
BRAKE PEDAL
BR-9
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Revision: 2006 August
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Removal and Installation
NFS000DX
REMOVAL
CAUTION:
●
Adjust mechanism (Drive wire, Drive motor) is not able to disassemble.
●
Before removing pedal drive cable, pedals must be in the front position to keep the proper posi-
tion between accelerator and brake pedal.
1.
Remove front kicking plate (driver side). Refer to
.
2.
Remove front body side welt (driver side). Refer to
3.
Remove instrument driver lower panel. Refer to
IP-10, "INSTRUMENT PANEL ASSEMBLY"
4.
Remove dash side finisher (driver side). Refer to
.
5.
Remove parking brake pedal assembly. Refer to
PB-3, "Removal and Installation"
6.
Disconnect accelerator pedal drive cable, drive motor harness connector. (With adjustable pedal)
7.
Remove stop lamp switch and ASCD cancel switch from the pedal assembly.
8.
Remove snap pin and clevis pin from input rod clevis.
9.
Remove mounting nuts from pedal bracket, and remove pedal
assembly from vehicle.
INSPECTION AFTER REMOVAL
●
Check the clevis pin and resin stopper for damage and deforma-
tion. If a malfunction is detected, replace the clevis pin and resin
stopper.
INSTALLATION
Note the following, and install in the reverse order of removal.
●
After installing the brake pedal assembly to the vehicle, adjust the brake pedal. Refer to
PFIA0435E
SBR997
BR-10
BRAKE FLUID
Revision: 2006 August
2006 Murano
BRAKE FLUID
PFP:KN100
On-Vehicle Inspection
NFS000DY
LEVEL CHECK
●
Make sure the fluid level in the sub-tank is within the standard
(between MAX and MIN lines).
●
Visually check around the reservoir tank and sub-tank for fluid
leakage.
●
If fluid level is excessively low, check brake system for fluid leak-
age.
●
If brake warning lamp remains illuminated after parking brake
pedal is released, check brake system for fluid leaks.
Drain and Refill
NFS000DZ
CAUTION:
●
Refill with new brake fluid “DOT3”.
●
Never reuse drained brake fluid.
●
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas wash it away with water immediately.
1.
Connect a vinyl tube to bleed valve.
2.
Depress the brake pedal, loosen the bleed valve, and gradually
remove the brake fluid.
3.
Turn ignition switch OFF and disconnect ABS actuator and elec-
tric unit (control unit) connector or battery cables.
4.
Make sure there is no foreign material in the sub tank, and refill
with new brake fluid.
5.
Rest foot on brake pedal. Loosen bleed valve. Slowly depress
pedal until it stops. Tighten bleed valve. Release brake pedal.
Repeat this process a few times, then pause to add new brake
fluid to master cylinder. Continue until new brake fluid flows out.
6.
Bleed Air. Refer to
BR-11, "Bleeding Brake System"
.
SBR451D
BRA0007D
PFIA0437E
BRAKE FLUID
BR-11
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Revision: 2006 August
2006 Murano
Bleeding Brake System
NFS000E0
CAUTION:
While bleeding, pay attention to master cylinder fluid level.
1.
Turn ignition switch OFF and disconnect ABS actuator and electric unit (control unit) connector or battery
cables.
2.
Connect a vinyl tube to the rear right bleed valve.
3.
Fully depress brake pedal 4 to 5 times.
4.
With brake pedal depressed, loosen bleed valve to let the air out, and then tighten it immediately.
5.
Repeat steps 3, 4 until no more air comes out.
6.
Tighten bleed valve to specified torque.
7.
In steps 2 to 6 below, with master cylinder sub tank filled at least half way, bleed air from the front left, rear
left, and front right tires, in that order.
BR-12
BRAKE TUBE AND HOSE
Revision: 2006 August
2006 Murano
BRAKE TUBE AND HOSE
PFP:46300
Hydraulic Circuit
NFS000E1
CAUTION:
●
All hoses and pipings (tubes) must be free from excessive bending, twisting and pulling.
●
Make sure there is no interference with other parts when turning steering both clockwise and
counterclockwise.
●
The brake piping is an important safety part. If a brake fluid leak is detected, always disassemble
the parts. Replace applicable part with a new one, if necessary.
●
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.
●
Do not bend or twist brake hose sharply, or strongly pull it.
●
When removing components, put cover on the connections so that no dirt, no dust, or no other
foreign matter gets in.
●
Refill with new brake fluid “ DOT 3 ”
●
Do not reuse drained brake fluid.
1.
Front disc brake
2.
ABS actuator and electric unit
(control unit)
3.
Connector
4.
Rear disc brake
5.
Brake booster
6.
Master cylinder
Brake hose
Brake tube
: Without VDC model [
16.2 N·m (1.7 kg-m, 12 ft-lb)]
With VDC model [
18.2 N·m (1.9 kg-m, 13 ft-lb)]
: Union bolt [
18.2 N·m (1.9 kg-m, 13 ft-lb)]
: Flare nut [
16.2 N·m (1.7 kg-m, 12 ft-lb)]
: Connector mounting bolt [
7.0 N·m (0.71 kg-m, 62.0 in-lb)]
Refer to
, for the symbols in the figure.
PFIA0794E
BRAKE TUBE AND HOSE
BR-13
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Revision: 2006 August
2006 Murano
Removal and Installation of Front Brake Tube and Brake Hose
NFS000E2
REMOVAL
1.
Drain brake fluid. Refer to
.
2.
Using a flare nut wrench, remove brake tube from brake hose.
3.
Remove union bolt and remove the brake hose from the caliper assembly.
4.
Remove the lock plate and remove the brake hose from the vehicle.
INSTALLATION
1.
Install brake hose by aligning with the protrusion on caliper
assembly, and tighten union bolt to the specified torque. Refer to
CAUTION:
Do not reuse the copper washer.
2.
Install brake hose to the brake tube, partially tighten the flare nut
as much as possible by hand, then secure it to the bracket with
lock plate.
3.
Using a flare nut torque wrench, tighten flare nut to the specified
torque. Refer to
.
4.
Refill brake fluid and bleed air. Refer to
.
Removal and Installation of Rear Brake Tube and Brake Hose
NFS000E3
REMOVAL
1.
Drain brake fluid. Refer to
.
2.
Using a flare nut wrench, remove brake tube from brake hose.
3.
Remove union bolts, and then remove brake hose from the caliper assembly.
4.
Remove the lock plate and then remove the brake hose from the vehicle.
INSTALLATION
1.
Install the brake hose to the caliper assembly positioning hole
and tighten union bolt to the specified torque. Refer to
.
CAUTION:
Do not reuse the copper washer.
2.
Install brake hose to the brake tube, partially tighten the flare nut
as much as possible by hand, then secure it to the bracket with
lock plate.
3.
Using a flare nut torque wrench, tighten flare nut to the specified
torque.
4.
Refill brake fluid and bleed air. Refer to
Inspection after Installation
NFS000E4
CAUTION:
If leakage occurs around hose and tube connections, retighten. If necessary, replace damaged part.
1.
Check brake lines (tubes and hoses) and connections for fluid leakage, damage, twist, deformation, con-
tact with other parts, and loose connections. Replace any damage parts.
2.
While depressing brake pedal under a force of 785 N (80 kg, 177 lb) with engine running at idle speed for
approximately 5 seconds, check each part for fluid leakage.
PFIA0404E
PFIA0405E
BR-14
BRAKE MASTER CYLINDER
Revision: 2006 August
2006 Murano
BRAKE MASTER CYLINDER
PFP:46010
On-Vehicle Inspection
NFS000E5
LEAK INSPECTION
●
Check for fluid leakage from master cylinder attachment portion, reservoir tank, reservoir hose connec-
tions, and brake tube connections.
Removal and Installation
NFS000E6
CAUTION:
Be careful not to splash brake fluid on painted areas; it may cause paint damage. If brake fluid is
splashed on painted areas wash it away with water immediately.
REMOVAL
1.
Remove cowl top cover. Refer to
2.
Drain brake fluid. Refer to
.
3.
Remove air cleaner and air duct. Refer to
EM-16, "AIR CLEANER AND AIR DUCT"
4.
Disconnect harness connectors for fluid level sensor and pressure sensor (VDC model only).
5.
Using a flare nut wrench, disconnect master cylinder assembly and brake tube.
6.
Remove master cylinder assembly mounting nut, remove sub-tank assembly mounting bolt and remove
master cylinder assembly from vehicle. Refer to
BR-21, "Removal and Installation"
.
INSTALLATION
CAUTION:
●
Refill with new brake fluid “DOT3”.
●
Do not reuse drained brake fluid.
●
Install in the reverse order of removal.
●
Refill brake fluid and bleed air. Refer to
BRAKE MASTER CYLINDER
BR-15
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Revision: 2006 August
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Components
NFS000E7
WITH VDC MODELS
1.
Reservoir cap
2.
Oil strainer
3.
Hose and clamp
4.
Clamp
5.
Bracket
6.
Reservoir tank
7.
Grommet
8.
Master cylinder assembly
9.
Clip
10. Pressure sensor
11. Sub tank
PFIA0795E
BR-16
BRAKE MASTER CYLINDER
Revision: 2006 August
2006 Murano
WITHOUT VDC MODELS
1.
Reservoir cap
2.
Oil strainer
3.
Hose and clamp
4.
Clamp
5.
Bracket
6.
Reservoir tank
7.
Grommet
8.
Piston stopper
9.
Cylinder body
10. Pin
11. Secondary piston assembly
12. Primary piston assembly
13. Stopper cap
14. Sub tank
PFIA0409E
BRAKE MASTER CYLINDER
BR-17
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Revision: 2006 August
2006 Murano
Disassembly and Assembly
NFS000E8
WITHOUT VDC MODELS
Disassembly
CAUTION:
Remove the reservoir tank only when absolutely necessary.
1.
Using a flat-bladed screwdriver as shown in the figure, lift up the
tabs on the stopper cap and remove it from the master cylinder.
The piston inside the master cylinder might pop out when this is
done, so hold the stopper cap down at the same time.
2.
Place the side flange of cylinder body with chamfering around
the pin insertion hole facing up, and firmly set master cylinder
assembly in a vise.
CAUTION:
●
When setting the master cylinder assembly with the vise,
be sure not to over-tighten.
●
When setting securing with a vise, use copper plates or
cloth to protect the flange.
3.
Using a pin punch [commercial service tool: diameter approxi-
mately 4 mm (0.16 in)], remove mounting pins on the reservoir
tank.
4.
Remove master cylinder assembly from vise.
5.
Remove reservoir tank and grommet from cylinder body.
6.
Using a flat-bladed screwdriver, push in the piston and remove
piston stopper from cylinder body.
7.
Carefully pull the primary piston assembly straight out to prevent
cylinder inner wall from being damaged.
BRA0031D
PFIA0438E
PFIA0439E
PFIA0440E
BR-18
BRAKE MASTER CYLINDER
Revision: 2006 August
2006 Murano
8.
Tap flange using a soft block such as wood, and carefully pull
the secondary piston assembly straight out to prevent cylinder
inner wall from being damaged.
Inspection after Disassembly
Master cylinder
●
Check the inner wall of the cylinder for damage, abrasion, corrosion and pin holes.
Replace the master cylinder if any non-standard condition is detected.
Assembly
CAUTION:
●
Never use mineral oils such as kerosene, gasoline during the cleaning and assembly process.
●
Make sure there is no foreign matter such as dirt or dust attached to the inner cylinder walls, the
piston, or the cap seal, and take care to avoid damaging parts with the assembly tools.
●
Do not drop parts. If a part is dropped, do not use it.
1.
Apply brake fluid to cylinder inner wall body and contact surface
of the piston assembly. Then insert secondary piston assembly
and primary piston assembly into cylinder body in this order.
CAUTION:
●
Do not reuse primary and secondary piston assemblies.
●
Be sure to replace the assembly without disassembling
the new inner kit.
●
Pay attention to the orientation of the piston cup, and
insert straight to prevent the cup from being caught by
cylinder inner wall.
2.
Visually check the secondary piston slit through the tank boss
hole on the secondary side of the cylinder body, and insert the
piston stopper.
3.
Holding down the primary piston with the stopper cap, push the
stopper cap claws so they are firmly into the cylinder grooves,
then install the stopper cap.
CAUTION:
Do not reuse the stopper cap.
4.
Apply brake fluid to the grommet and install to the cylinder body.
CAUTION:
Do not reuse the grommet.
5.
Master cylinder assembly is fixed in the vise as described in
“disassembly: step 2”.
BRA0033D
SBR089C
PFIA0440E
BRA0035D
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