Nissan Frontier. Manual — part 546
P0441 EVAP CONTROL SYSTEM
EC-755
< DTC/CIRCUIT DIAGNOSIS >
[VQ40DE FOR USA AND CANADA]
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2. Check the rubber tube for clogging.
OK or NG
OK
>> GO TO 11.
NG
>> Clean the rubber tube using an air blower.
11.
CHECK DRAIN FILTER
EC-755, "Component Inspection"
OK or NG
OK
>> GO TO 10.
NG
>> Replace drain filter.
12.
CHECK EVAP CANISTER VENT CONTROL VALVE
EC-774, "Component Inspection"
OK or NG
OK
>> GO TO 13.
NG
>> Replace EVAP canister vent control valve. Refer to
FL-14, "Removal and Installation"
.
13.
CHECK EVAP PURGE LINE
Inspect EVAP purge line (pipe and rubber tube). Check for evidence of leaks.
OK or NG
OK
>> GO TO 14.
NG
>> Replace it.
14.
CLEAN EVAP PURGE LINE
Clean EVAP purge line (pipe and rubber tube) using air blower.
>> GO TO 15.
15.
CHECK INTERMITTENT INCIDENT
GI-42, "Intermittent Incident"
.
>> INSPECTION END
Component Inspection
INFOID:0000000009481413
DRAIN FILTER
1. Check visually for insect nests in the drain filter air inlet.
2. Check visually for cracks or flaws in the appearance.
3. Check visually for cracks or flaws in the hose.
4. Blow air into port A and check that it flows freely out of port B.
5. Block port B.
6. Blow air into port A and check that there is no leakage.
7. If NG, replace drain filter.
PBIB3641E
EC-756
< DTC/CIRCUIT DIAGNOSIS >
[VQ40DE FOR USA AND CANADA]
P0442 EVAP CONTROL SYSTEM
P0442 EVAP CONTROL SYSTEM
On Board Diagnosis Logic
INFOID:0000000009481414
This diagnosis detects leaks in the EVAP purge line using engine intake manifold vacuum.
If pressure does not increase, the ECM will check for leaks in the line between the fuel tank and EVAP canister
purge volume control solenoid valve, under the following Vacuum test conditions.
The EVAP canister vent control valve is closed to shut the EVAP purge line off. The EVAP canister purge vol-
ume control solenoid valve will then be opened to depressurize the EVAP purge line using intake manifold
vacuum. After this occurs, the EVAP canister purge volume control solenoid valve will be closed.
CAUTION:
• Use only a genuine NISSAN fuel filler cap as a replacement. If an incorrect fuel filler cap is used, the
MIL may illuminate.
• If the fuel filler cap is not tightened properly, the MIL may illuminate.
• Use only a genuine NISSAN rubber tube as a replacement.
DTC No.
Trouble diagnosis name
DTC detecting condition
Possible cause
P0442
0442
EVAP control system
small leak detected
(negative pressure)
EVAP control system has a leak, EVAP
control system does not operate prop-
erly.
• Incorrect fuel tank vacuum relief valve
• Incorrect fuel filler cap used
• Fuel filler cap remains open or fails to close.
• Foreign matter caught in fuel filler cap.
• Leak is in line between intake manifold and EVAP
canister purge volume control solenoid valve.
• Foreign matter caught in EVAP canister vent con-
trol valve.
• EVAP canister or fuel tank leaks
• EVAP purge line (pipe and rubber tube) leaks
• EVAP purge line rubber tube bent
• Loose or disconnected rubber tube
• EVAP canister vent control valve and the circuit
• EVAP canister purge volume control solenoid
valve and the circuit
• Fuel tank temperature sensor
• O-ring of EVAP canister vent control valve is
missing or damaged
• Drain filter
• EVAP canister is saturated with water
• EVAP control system pressure sensor
• Fuel level sensor and the circuit
• Refueling EVAP vapor cut valve
• ORVR system leaks
PBIB3640E
P0442 EVAP CONTROL SYSTEM
EC-757
< DTC/CIRCUIT DIAGNOSIS >
[VQ40DE FOR USA AND CANADA]
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DTC Confirmation Procedure
INFOID:0000000009481415
NOTE:
If DTC Confirmation Procedure has been previously conducted, always perform the following before conduct-
ing the next step.
1. Turn ignition switch OFF and wait at least 10 seconds.
2. Turn ignition switch ON.
3. Turn ignition switch OFF and wait at least 10 seconds.
TESTING CONDITION:
• Perform “DTC WORK SUPPORT” when the fuel level is between 1/4 and 3/4 full, and vehicle is placed
on flat level surface.
• Always perform test at a temperature of 0 to 30
°C (32 to 86°F).
WITH CONSULT
1. Turn ignition switch ON.
2. Turn ignition switch OFF and wait at least 10 seconds.
3. Turn ignition switch ON and select “DATA MONITOR” mode with CONSULT.
4. Check that the following conditions are met.
COOLAN TEMP/S: 0 - 70
°C (32 - 158°F)
INT/A TEMP SE: 0 - 30
°C (32 - 86°F)
5. Select “EVP V/S LEAK P0456/P1456” of “EVAPORATIVE SYSTEM” in “DTC WORK SUPPORT” mode
with CONSULT.
Follow the instructions displayed.
NOTE:
If the engine speed cannot be maintained within the range displayed on the CONSULT screen, go to
.
6. Check that “OK” is displayed.
If “NG” is displayed, refer to
.
NOTE:
Check that EVAP hoses are connected to EVAP canister purge volume control solenoid valve
properly.
WITH GST
NOTE:
Be sure to read the explanation of Driving Pattern ON
EC-596, "SRT Set Driving Pattern"
before driving vehi-
cle.
1. Start engine.
2. Drive vehicle according to Driving Pattern,
EC-512, "DIAGNOSIS DESCRIPTION : Driving Pattern"
.
3. Stop vehicle.
4. Turn ignition switch OFF, wait at least 10 seconds.
5. Turn ignition switch ON.
6. Turn ignition switch OFF, wait at least 10 seconds and then turn ON.
7. Select Service $07 with GST.
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If P0442 is displayed on the screen, go to
.
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If P0441 is displayed on the screen, go to
.
Diagnosis Procedure
INFOID:0000000009481416
1.
CHECK FUEL FILLER CAP DESIGN
1. Turn ignition switch OFF.
2. Check for genuine NISSAN fuel filler cap design.
OK or NG
OK
>> GO TO 2.
NG
>> Replace with genuine NISSAN fuel filler cap.
SEF915U
EC-758
< DTC/CIRCUIT DIAGNOSIS >
[VQ40DE FOR USA AND CANADA]
P0442 EVAP CONTROL SYSTEM
2.
CHECK FUEL FILLER CAP INSTALLATION
Check that the cap is tightened properly by rotating the cap clockwise.
OK or NG
OK
>> GO TO 3.
NG
>> 1. Open fuel filler cap, then clean cap and fuel filler neck threads using air blower.
2. Retighten until ratcheting sound is heard.
3.
CHECK FUEL FILLER CAP FUNCTION
Check for air releasing sound while opening the fuel filler cap.
OK or NG
OK
>> GO TO 5.
NG
>> GO TO 4.
4.
CHECK FUEL TANK VACUUM RELIEF VALVE
EC-762, "Component Inspection"
OK or NG
OK
>> GO TO 5.
NG
>> Replace fuel filler cap with a genuine one.
5.
INSTALL THE PRESSURE PUMP
To locate the EVAP leak, install EVAP service port adapter and pres-
sure pump to EVAP service port securely. For the location of EVAP
service port, refer to
NOTE:
Improper installation of the EVAP service port adapter to the EVAP service port may cause leaking.
With CONSULT>>GO TO 6.
Without CONSULT>>GO TO 7.
6.
CHECK FOR EVAP LEAK
With CONSULT
1. Turn ignition switch ON.
2. Select “EVAP SYSTEM CLOSE” of “WORK SUPPORT” mode with CONSULT.
3. Touch “START” and apply pressure into the EVAP line until the pressure indicator reaches the middle of
the bar graph.
CAUTION:
BBIA0550E
SEF916U
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