Nissan Frontier. Manual — part 1210

GEAR COMPONENTS

TM-51

< UNIT DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

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n. Select proper mainshaft C-ring to minimize clearance of groove.

Refer to

TM-55, "Available C-Rings"

.

o. Install selected mainshaft C-ring, C-ring holder and new main-

shaft rear snap ring using suitable tool.

CAUTION:

Do not reuse mainshaft rear snap ring.

p. Select proper counter gear rear snap ring to minimize clearance

of groove. Refer to

TM-54, "Available Snap Rings"

.

CAUTION:

Do not reuse counter gear rear snap ring.

q. Install selected new counter gear rear snap ring using suitable

tool.

r.

Install reverse coupling sleeve.

CAUTION:

Pay attention to direction of reverse coupling sleeve.

End play

Refer to

TM-55, "Available C-Rings"

SMT452A

SMT454A

End play

Refer to

TM-54, "Available Snap Rings"

SMT453A

SMT455A

SMT456A

TM-52

< UNIT DISASSEMBLY AND ASSEMBLY >

[FS5R30A]

GEAR COMPONENTS

s.

Measure each gear end play as a final check. Refer to

TM-54,

"Gear End Play"

.

SMT376A

SERVICE DATA AND SPECIFICATIONS (SDS)

TM-53

< SERVICE DATA AND SPECIFICATIONS (SDS)

[FS5R30A]

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SERVICE DATA AND SPECIFICATIONS (SDS)

SERVICE DATA AND SPECIFICATIONS (SDS)

General Specification

INFOID:0000000009480428

Engine

QR25DE

Transmission model

FS5R30A

Model code number

EA000

Number of speed

5

Synchromesh type

Warner

Shift pattern

Gear ratio

1st

3.580

2nd

2.077

3rd

1.360

4th

1.000

OD

0.811

Reverse

3.636

Number of teeth

Main gear

Drive

22

1st

32

2nd

30

3rd

29

4th

—

OD

24

Reverse

30

Counter gear

Drive

32

1st

13

2nd

21

3rd

31

4th

—

OD

43

Reverse

12

Reverse idler gear

22

Oil capacity (Approx.)

(US pt, Imp pt)

2.9 (6-1/8, 5-1/8)

Remarks

Reverse synchronizer

Installed

Double-cone synchronizer

2nd and 3rd

SCIA0821E

TM-54

< SERVICE DATA AND SPECIFICATIONS (SDS)

[FS5R30A]

SERVICE DATA AND SPECIFICATIONS (SDS)

Gear End Play

INFOID:0000000009480429

Unit: mm (in)

Baulk Ring Clearance

INFOID:0000000009480430

Unit: mm (in)

Available Snap Rings

INFOID:0000000009480431

MAIN DRIVE GEAR SNAP RING

*: Always check with the Parts Department for the latest parts information.

MAINSHAFT FRONT SNAP RING

Gear

End play

1st main gear

0.23 - 0.33 (0.0091 - 0.0130)

2nd main gear

0.23 - 0.33 (0.0091 - 0.0130)

3rd main gear

0.06 - 0.16 (0.0024 - 0.0063)

OD counter gear

0.23 - 0.33 (0.0091 - 0.0130)

Reverse main gear

0.33 - 0.43 (0.0130 - 0.0169)

Measurement point

Standard value

Limit value

2nd and 3rd
(Double-cone synchronizer)

Clearance between synchronizer cone
and inner baulk ring end face (A)

0.7 - 0.9 (0.028 - 0.035)

0.2 (0.008)

Clearance between outer baulk ring pawl
and synchronizer cone (B)

0.6 - 1.1 (0.024 -0.043)

0.2 (0.008)

1st

1.05 - 1.3 (0.041 - 0.051)

0.7 (0.028)

Main drive

1.05 - 1.3 (0.041 - 0.051)

0.7 (0.028)

OD

1.05 - 1.3 (0.041 - 0.051)

0.7 (0.028)

Reverse

Clearance between reverse cone and re-
verse baulk ring end face (A)

0.35 - 0.95 (0.0138 - 0.0374)

1.1 (0.043)

PCIB0249E

SMT428C

End play

0 - 0.1 mm (0 - 0.004 in)

Thickness mm (in)

Part number*

Thickness mm (in)

Part number*

1.89 (0.0744)
1.95 (0.0768)
1.99 (0.0783)

32204 01G60
32204 01G61
32204 01G62

2.03 (0.0799)
2.07 (0.0815)

2.11 (0.0831)

32204 01G63
32204 01G64
32204 01G65

End play

0 - 0.1 mm (0 - 0.004 in)

Thickness mm (in)

Part number*

Thickness mm (in)

Part number*

1.99 (0.0783)
2.03 (0.0799)
2.07 (0.0815)

32204 01G62
32204 01G63
32204 01G64

2.11 (0.0831)

2.15 (0.0846)
2.19 (0.0862)

32204 01G65
32204 01G66
32204 01G67