Nissan Frontier. Manual — part 1006
CHASSIS AND BODY MAINTENANCE
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2. Remove the drain plug from the rear final drive assembly to
drain the differential gear oil.
3. Install the drain plug with sealant applied on the threads to the
rear final drive assembly. Tighten to the specified torque. Refer
DLN-321, "Disassembly and Assembly"
.
• Use High Performance Thread Sealant or equivalent. Refer to
GI-21, "Recommended Chemical Products and Sealants"
FILLING
1. Remove the filler plug from the rear final drive assembly.
2. Fill the rear final drive assembly with new differential gear oil
until the level reaches the specified level near the filler plug hole.
3. Install the filler plug with sealant applied on the threads to the
rear final drive assembly. Tighten to the specified torque. Refer
DLN-321, "Disassembly and Assembly"
.
• Use High Performance Thread Sealant or equivalent. Refer to
GI-21, "Recommended Chemical Prod-
DIFFERENTIAL GEAR OIL : Checking Differential Gear Oil
INFOID:0000000009478675
DIFFERENTIAL GEAR OIL LEAKAGE AND LEVEL
1. Make sure that differential gear oil is not leaking from the rear final drive assembly or around it.
2. Check the differential gear oil level from the filler plug hole as
shown.
CAUTION:
Do not start engine while checking differential gear oil level.
3. Install the filler plug with sealant applied on the threads to the
rear final drive assembly. Tighten to the specified torque. Refer
DLN-321, "Disassembly and Assembly"
.
• Use High Performance Thread Sealant or equivalent. Refer to
GI-21, "Recommended Chemical Products and Sealants"
WHEELS
WHEELS : Balancing Wheels
INFOID:0000000009478676
BALANCING WHEELS (ADHESIVE WEIGHT TYPE)
Preparation Before Adjustment
Remove inner and outer balance weights from the road wheel. Using releasing agent, remove double-faced
adhesive tape from the road wheel.
CAUTION:
• Be careful not to scratch the road wheel during removal.
• After removing double-faced adhesive tape, wipe clean all traces of releasing agent from the road
wheel.
LDIA0183E
Differential gear oil
grade and capacity
: Refer to
AND CANADA : Fluids and
Lubricants"
(United States
MEXICO : Fluids and Lubri-
cants"
(Mexico).
LDIA0127E
LDIA0127E
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CHASSIS AND BODY MAINTENANCE
Wheel Balance Adjustment
• If a balancer machine has an adhesive weight mode setting, select the adhesive weight mode setting and
skip Step 2. below. If a balancer machine only has the clip-on (rim flange) weight mode setting, follow Step 2.
to calculate the correct size adhesive weight.
1. Set road wheel on balancer machine using the center hole as a guide. Start the balancer machine.
2. For balancer machines that only have a clip-on (rim flange) weight mode setting, follow this step to calcu-
late the correct size adhesive weight to use. When inner and outer imbalance values are shown on the
balancer machine indicator, multiply outer imbalance value by 5/3 (1.67) to determine balance weight that
should be used. Select the outer balance weight with a value closest to the calculated value above and
install in to the designated outer position of, or at the designated angle in relation to the road wheel.
a. Indicated imbalance value
× 5/3 = balance weight to be installed
Calculation example:
23 g (0.81 oz)
× 5/3 (1.67) = 38.33 g (1.35 oz) ⇒ 40 g (1.41 oz)
balance weight (closer to calculated balance weight value)
NOTE:
Note that balance weight value must be closer to the calculated
balance weight value.
Example:
37.4
⇒ 35 g (1.23 oz)
37.5
⇒ 40 g (1.41 oz)
3. Install balance weight in the position shown.
CAUTION:
• Do not install the inner balance weight before installing
the outer balance weight.
• Before installing the balance weight, be sure to clean the
mating surface of the road wheel.
• When installing balance weight (1) to road wheel, set it into the
grooved area (A) on the inner wall of the road wheel as shown
so that the balance weight center (B) is aligned with the bal-
ancer machine indication position (angle) (C).
CAUTION:
• Always use Genuine NISSAN adhesive balance weights.
• Balance weights are non-reusable; always replace with
new ones.
• Do not install more than three sheets of balance weight.
4. If calculated balance weight value exceeds 50 g (1.76 oz), install
two balance weight sheets in line with each other as shown.
CAUTION:
Do not install one balance weight sheet on top another.
5. Start balancer machine again.
6. Install balance weight on inner side of road wheel in the bal-
ancer machine indication position (angle).
CAUTION:
Do not install more than two balance weights.
7. Start balancer machine. Make sure that inner and outer residual
imbalance values are 5 g (0.17 oz) each or below.
8. If either residual imbalance value exceeds 5 g (0.17 oz), repeat installation procedures.
SMA054D
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PEIA0033E
CHASSIS AND BODY MAINTENANCE
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WHEELS : Rotation
INFOID:0000000009478677
TIRE ROTATION
• Follow the maintenance schedule for tire rotation service intervals.
Refer to
MA-6, "FOR USA AND CANADA : Explanation of General
(United States and Canada), or
• When installing the wheel, tighten wheel nuts to the specified
torque.
CAUTION:
• Do not include the spare tire when rotating the tires.
• When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
• Be careful not to tighten wheel nut at torque exceeding the
criteria for preventing strain of disc rotor.
• Use NISSAN Genuine wheel nuts for aluminum wheels.
• Perform the ID registration, after tire rotation. Refer to
.
BRAKE FLUID LEVEL AND LEAKS
BRAKE FLUID LEVEL AND LEAKS : On Board Inspection
INFOID:0000000009478678
LEVEL CHECK
• Check that the brake fluid level in the reservoir tank is within speci-
fication, between the MAX and MIN lines as shown.
• Visually check around reservoir tank for fluid leaks.
• If fluid level is excessively low, check brake system for leaks.
• If brake warning lamp remains illuminated after the parking brake
pedal is released, check the brake system for any brake fluid
leaks.
BRAKE LINES AND CABLES
Wheel balance
Dynamic (At flange)
Static (At flange)
Maximum allowable im-
balance
Refer to
.
Wheel nut tightening
torque
: 133 N·m (14 kg-m, 98 ft-lb)
SMA829C
LFIA0234E
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CHASSIS AND BODY MAINTENANCE
BRAKE LINES AND CABLES : Checking Brake Line and Cables
INFOID:0000000009478679
1. Check the brake lines and hoses for cracks, deterioration, and
other damage. Replace any damaged parts.
CAUTION:
If brake fluid leaks are visible around the brake line joints,
retighten the joint, or replace damaged parts as necessary.
2. Check for brake fluid leaks by fully depressing brake pedal while
engine is running.
DISC BRAKE
DISC BRAKE : Checking Disc Brake
INFOID:0000000009478680
ROTOR
Check the condition of the rotor, and for any wear or damage. Mea-
sure the rotor thickness using a suitable tool as shown. Repair or
replace as necessary.
CALIPER
Check for any fluid leakage. Repair as necessary.
PAD
Check for any wear or damage. Measure the pad thickness. Replace
as necessary.
NOTE:
Front brake shown, rear brake similar.
STEERING GEAR AND LINKAGE
SBR389C
Standard thickness
: Refer to
(rear).
Repair limit thickness
(rear).
SMA260A
SMA922A
Standard thickness
: Refer to
(rear).
Repair limit thickness
: Refer to
(rear).
LMA051
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