Nissan Frontier. Manual — part 296

DLN-86

< PRECAUTION >

[TRANSFER: TX15B]

PRECAUTIONS

• When connecting or disconnecting pin connectors into or

from transfer control unit, take care not to damage pin termi-

nals (bend or break).

When connecting pin connectors make sure that there are not

any bends or breaks on transfer control unit pin terminals.

• Before replacing transfer control unit, perform transfer con-

trol unit input/output signal inspection and make sure transfer

control unit functions properly. Refer to

DLN-56, "Reference

Value"

.

Service Notice

INFOID:0000000009479707

• After overhaul refill the transfer with new transfer fluid.

• Check the fluid level or replace the fluid only with the vehicle parked on level ground.

• During removal or installation, keep inside of transfer clear of dust or dirt.

• Disassembly should be done in a clean work area.

• Before proceeding with disassembly, thoroughly clean the transfer. It is important to prevent the internal

parts from becoming contaminated by dirt or other foreign matter.

• Check for the correct installation status prior to removal or disassembly. If matchmarks are required, be cer-

tain they do not interfere with the function of the parts when applied.

• All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or

reassembly.

• Check appearance of the disassembled parts for damage, deformation, and unusual wear. Replace them

with a new ones if necessary.

• Gaskets, seals and O-rings should replaced any time the transfer is disassembled.

• In principle, tighten bolts or nuts gradually in several steps working diagonally from inside to outside. If tight-

ening sequence is specified, use it.

• Observe the specified torque when assembling.

• Clean and flush the parts sufficiently and blow-dry them.

• Be careful not to damage sliding surfaces and mating surfaces.

• Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere

with the operation of the transfer.

SEF291H

MEF040DB

PREPARATION

DLN-87

< PREPARATION >

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PREPARATION

PREPARATION

Special Service Tool

INFOID:0000000009479708

The actual shape of the tools may differ from those illustrated here.

Tool number
(TechMate No.)
Tool name

Description

ST33290001
(J-34286)
Puller

• Removing front oil seal
• Removing rear oil seal
• Removing metal bushing

KV38100500
(

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Drift

• Installing front oil seal
• Installing rear oil seal
• Installing rear bearing
• Installing front bearing
a: 80 mm (3.15 in) dia.
b: 60 mm (2.36 in) dia.

KV40105310
(

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Drift

• Installing dust cover
a: 89 mm (3.50 in) dia.
b: 80.7 mm (3.17 in) dia.

KV38100200
(

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)

Drift

• Removing sun gear assembly and planetary

carrier assembly

• Removing input bearing
• Installing sun gear assembly and planetary

carrier assembly

a: 65 mm (2.56 in) dia.
b: 49 mm (1.93 in) dia.

ST30720000
(J-25405)
Drift

• Installing input bearing
• Installing input oil seal
• Installing carrier bearing
a: 77 mm (3.03 in) dia.
b: 55 mm (2.17 in) dia.

KV32102700
(

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Drift

• Installing mainshaft rear bearing
a: 48 mm (1.89 in) dia.
b: 41 mm (1.61 in) dia.

ZZA0601D

ZZA0811D

ZZA1003D

ZZA1143D

ZZA0811D

ZZA0534D

DLN-88

< PREPARATION >

[TRANSFER: TX15B]

PREPARATION

KV40104830
(

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Drift

• Installing input oil seal
a: 70 mm (2.76 in) dia.
b: 63.5 mm (2.50 in) dia.

ST35300000
(

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Drift

• Removing carrier bearing
• Installing metal bushing
• Removing front bearing
a: 59 mm (2.32 in) dia.
b: 45 mm (1.77 in) dia.

ST30021000
(J-22912-01)
Puller

• Removing carrier bearing
• Removing front bearing
• Removing rear bearing

ST33710000
(

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)

Drift

• Removing needle bearing
• Removing metal bushing
• Removing rear bearing
a: 89 mm (3.5 in)
b: 30 mm (1.18 in) dia.
c: 24 mm (0.94 in) dia.

ST35325000
(

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Drift bar

• Removing metal bushing
a: 215 mm (8.46 in)
b: 25 mm (0.98 in) dia.
c: M12

× 1.5P

ST33220000
(

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)

Drift

• Installing needle bearing
a: 37 mm (1.46 in) dia.
b: 31 mm (1.22 in) dia.
c: 22 mm (0.87 in) dia.

Tool number
(TechMate No.)
Tool name

Description

ZZA1003D

NT073

ZZA0537D

ZZA1057D

NT663

ZZA1046D

PREPARATION

DLN-89

< PREPARATION >

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Commercial Service Tool

INFOID:0000000009479709

ST27863000
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Drift

• Installing carrier bearing
a: 75 mm (2.95 in) dia.
b: 62 mm (2.44 in) dia.

ST30901000
(J-26010-01)
Drift

• Installing rear bearing
• Installing front bearing
a: 79 mm (3.11 in) dia.
b: 45 mm (1.77 in) dia.
c: 35.2 mm (1.38 in) dia.

Tool number
(TechMate No.)
Tool name

Description

ZZA1003D

ZZA0978D

Tool name

Description

Puller

• Removing companion flange
• Removing mainshaft rear bearing

Puller

• Removing mainshaft rear bearing

Pin punch

• Removing retaining pin
a: 6 mm (0.24 in) dia.

Power tool

• Loosening nuts, screws and bolts

NT077

ZZB0823D

NT410

PIIB1407E