Nissan Pathfinder (2012 year). Manual — part 199
TRANSFER ASSEMBLY
DLN-157
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ATX14B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
Front Case
1. Remove the rear case assembly. Refer to
DLN-156, "Disassembly and Assembly"
2. Remove the lock pin nut.
3. Remove the lock pin using suitable tool.
4. Remove the shift lever.
5. Remove the side oil seal from the front case using suitable tool.
CAUTION:
Do not damage front case or shift cross.
6. Remove the check plug, check spring and check ball.
7. Remove the wait detection switch.
8. Remove the self-lock nut from the companion flange using suit-
able tool.
SDIA2150E
SDIA2166E
WDIA0196E
SDIA2841E
August 2012
2012 Pathfinder
DLN-158
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ATX14B]
TRANSFER ASSEMBLY
9. Put a matching mark on top of the front drive shaft thread in line
with the mark on the companion flange.
CAUTION:
Use paint to make the matching mark on the front drive
shaft thread. Do not damage the front drive shaft.
10. Remove the companion flange using suitable tool.
11. Remove the center case bolts, harness bracket and air breather.
12. Remove the filler plug and gasket.
13. Separate the center case from the front case. Then remove the
center case from the front case by prying it up using suitable
tool.
CAUTION:
Do not damage the mating surfaces.
14. Remove the shift rod components together with the 2-4 sleeve
and L-H sleeve.
15. Remove the shift cross from the front case, using shift rod (A).
SDIA2779E
WDIA0133E
SDIA2100E
SDIA2101E
AWDIA0015ZZ
August 2012
2012 Pathfinder
TRANSFER ASSEMBLY
DLN-159
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ATX14B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
O
P
16. Remove the 2-4 sleeve and L-H sleeve from the 2-4 fork and L-
H fork respectively.
17. Drive out the retaining pin from the shift rod using suitable tool.
18. Remove the L-H fork, 2-4 fork, shift fork spring and fork guide
from the shift rod.
CAUTION:
Do not reuse retaining pin.
19. Remove the input oil seal from the front case using suitable tool.
CAUTION:
Do not damage front case or sun gear.
20. Remove the snap ring from the sun gear.
CAUTION:
• Do not reuse snap ring.
• Do not damage front case or sun gear.
SMT992C
WDIA0134E
SDIA2142E
SDIA3382E
SDIA2144E
August 2012
2012 Pathfinder
DLN-160
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ATX14B]
TRANSFER ASSEMBLY
21. Remove the sun gear assembly and planetary carrier assembly
from the front case using Tool.
22. Remove the snap ring and internal gear using suitable tool.
23. Remove the front oil seal using suitable tool.
CAUTION:
Do not damage front case.
24. Remove the snap ring from the front case.
CAUTION:
Do not reuse snap ring.
25. Remove the input bearing from the front case using Tool.
Tool number
: ST35300000 ( — )
SDIA2145E
SMT004D
SDIA2170E
SDIA2171E
Tool number
: ST33200000 (J-26082)
SDIA2178E
August 2012
2012 Pathfinder
TRANSFER ASSEMBLY
DLN-161
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ATX14B]
C
E
F
G
H
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K
L
M
A
B
DLN
N
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P
26. Remove the snap ring from the planetary carrier assembly using
suitable tool.
27. Remove the sun gear assembly from the planetary carrier
assembly.
28. Remove the snap ring from the sun gear assembly using suit-
able tool.
CAUTION:
Do not reuse snap ring.
29. Remove the carrier bearing from the sun gear using Tools.
30. Remove the needle bearing from the sun gear using Tool.
SDIA2792E
SDIA2147E
SDIA2148E
Tool number
(A): ST35300000 ( — )
(B): ST30031000 ( — )
SDIA2149E
Tool number
: ST33710000 ( — )
SDIA2354E
August 2012
2012 Pathfinder
DLN-162
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ATX14B]
TRANSFER ASSEMBLY
31. Remove the metal bushing from the sun gear using Tools.
Center Case
1. Remove the rear case assembly. Refer to
DLN-156, "Disassembly and Assembly"
2. Remove the front case assembly. Refer to
DLN-156, "Disassembly and Assembly"
.
3. Hold the front drive shaft with one hand and tap to remove the
front drive shaft with the drive chain.
CAUTION:
Do not tap drive chain.
4. Remove the front drive shaft front bearing using Tools.
5. Remove the front drive shaft rear bearing using suitable tools.
Tool number
(A): ST33710000 ( — )
(B): ST35325000 ( — )
(C): ST33290001 (J-34286)
SDIA2168E
SMT900C
Tool number
(A): ST33052000 ( — )
(B): ST30031000 ( — )
SDIA2106E
Tool number
(A): ST33052000 ( — )
(B): ST30031000 ( — )
SDIA2107E
August 2012
2012 Pathfinder
TRANSFER ASSEMBLY
DLN-163
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ATX14B]
C
E
F
G
H
I
J
K
L
M
A
B
DLN
N
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P
6. Remove the neutral-4LO and ATP switches.
7. Remove the bolts and main oil pump cover.
8. Remove the outer gear, inner gear and main oil pump housing
from the center case.
9. Remove the seal ring from the main oil pump cover.
CAUTION:
Do not reuse seal ring.
10. Remove the stem bleeder from the bleed hole.
SDIA2096E
SDIA2130E
SDIA2131E
SDIA2783E
SDIA2780E
August 2012
2012 Pathfinder
DLN-164
< UNIT DISASSEMBLY AND ASSEMBLY >
[TRANSFER: ATX14B]
TRANSFER ASSEMBLY
11. Remove the snap ring and washer holder from the mainshaft.
CAUTION:
Do not reuse snap ring.
12. Remove the C-rings from the mainshaft using suitable tool.
13. Set the center case on the press stand. Remove the mainshaft
from the center case.
14. Remove the snap ring from the mainshaft using suitable tool.
15. Remove the thrust needle bearing from the press flange.
SDIA2104E
SDIA2105E
SDIA2108E
SDIA2110E
SDIA2109E
August 2012
2012 Pathfinder
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