Nissan Cube. Manual — part 946
TM-40
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
17. Install differential side bearing outer race (transaxle case side)
to transaxle case, using the drift (A) [SST: ST33400001 (J-
26082)].
CAUTION:
Replace differential side bearing outer race (transaxle case
side) and differential side bearing inner race (transaxle case
side) as a set.
18. Install differential side bearing outer race (clutch housing side) to
clutch housing, using the drift (A) [SST: KV38100200 ( - )].
CAUTION:
Replace differential side bearing outer race (clutch housing
side) and differential side bearing inner race (clutch hous-
ing side) as a set.
19. Install differential side oil seals (1) to clutch housing and tran-
saxle case, using the drift [Stamping number: B.vi 1666-B] of the
drift set [SST: KV32500QAA ( - )].
20. Install magnet to clutch housing.
21. Install final drive assembly to clutch housing.
22. Set fork rod (1) to input shaft assembly (2), and then install them
to clutch housing.
PCIB1726E
PCIB1722E
A
: Transaxle case side
B
: Clutch housing side
Dimension “L
1
”
: 1.2 – 1.8 mm (0.047 – 0.071 in)
Dimension “L
2
”
: 2.7 – 3.3 mm (0.106 – 0.130 in)
JPDIC0454ZZ
JPDIC0608ZZ
TRANSAXLE ASSEMBLY
TM-41
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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23. Install mainshaft assembly (1) according to the following proce-
dures.
a.
Pull up input shaft assembly (2) and fork rod (3).
b.
Set 1st-2nd fork rod (4) to mainshaft assembly, and then install
them to clutch housing.
24. Install reverse idler shaft assembly (1) according to the following
procedures.
a.
Install spring washer to clutch housing.
b.
Pull up input shaft assembly (2), mainshaft assembly (3), fork
rod (4), and 1st-2nd fork rod (5).
NOTE:
It is easier to pull up when shifting each fork rod to each shaft
side.
c.
Set reverse fork rod (6) to reverse idler shaft assembly, and then
install them to clutch housing.
25. Shift 1st-2nd fork rod (1), fork rod (2), and reverse fork rod (3) to
the neutral position.
26. Install selector (4) to clutch housing.
CAUTION:
Replace selector lever and selector as a set.
27. Install selector spring (1) to return bushing (A).
28. Apply recommended sealant to mounting surface of transaxle
case.
• Use Genuine Silicone RTV or an equivalent. Refer to
"Recommended Chemical Products and Sealants"
CAUTION:
• Remove old sealant adhering to the mounting surfaces.
Also remove any moisture, oil, or foreign material adher-
ing to both mounting surfaces.
• Check that mounting surface is not damaged.
• Apply sealant bead continuously.
29. Install transaxle case to clutch housing while rotating shifter
lever A (1) in the direction as shown in the figure.
JPDIC0609ZZ
JPDIC0606ZZ
SCIA7782E
JPDIC0445ZZ
JPDIC0110ZZ
TM-42
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
TRANSAXLE ASSEMBLY
30. Install reverse idler shaft mounting bolt (
) according to the fol-
lowing procedures.
a.
Install seal washer to reverse idler shaft mounting bolt, and
install reverse idler shaft mounting bolt to transaxle case.
CAUTION:
Never reuse seal washer.
b.
Tighten reverse idler shaft mounting bolt to the specified torque.
31. Tighten transaxle case mounting bolts (
) to the specified
torque.
32. Install position switch (1) according to the following procedures.
a.
Apply recommended sealant to threads of position switch.
• Use Genuine Silicone RTV or an equivalent. Refer to
"Recommended Chemical Products and Sealants"
.
CAUTION:
Remove old sealant and oil adhering to threads.
b.
Install position switch to transaxle case, and tighten it to the
specified torque.
33. Install bracket (2) to transaxle case, and tighten mounting bolt to
the specified torque.
34. Install selector lever (3) according to following the procedures.
a.
Install selector lever to transaxle case.
CAUTION:
Replace selector lever and selector as a set.
b.
Install retaining pin to selector lever, using a pin punch.
CAUTION:
Never reuse retaining pin.
35. Install drain plug according to the following procedures.
a.
Install gasket to drain plug.
CAUTION:
Never reuse gasket.
b.
Install drain plug to clutch housing, using a socket [Commercial service tool].
c.
Tighten drain plug to the specified torque.
36. Install filler plug according to the following procedures.
a.
Install gasket to filler plug, and then install them to transaxle case.
CAUTION:
Never reuse gasket.
b.
Tighten filler plug to the specified torque.
CAUTION:
Fill with gear oil before tighten filler plug to the specified torque.
PCIB1695E
PCIB1694E
SCIA7784E
INPUT SHAFT AND GEAR
TM-43
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F94R]
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INPUT SHAFT AND GEAR
Exploded View
INFOID:0000000009948884
Disassembly
INFOID:0000000009948885
CAUTION:
• Fix input shaft in a vise with backplate, and then remove gears and snap rings.
1.
Input shaft front bearing
2.
Input shaft
3.
3rd input gear
4.
Spacer
5.
Snap ring
6.
3rd baulk ring
7.
3rd-4th coupling sleeve
8.
3rd-4th synchronizer hub
9.
Insert key
10. 4th baulk ring
11. 4th input gear
12. 5th input gear
13. 5th baulk ring
14. 5th-6th coupling sleeve
15. 5th-6th synchronizer hub
16. 6th baulk ring
17. Needle bearing
18. 6th input gear
19. Input shaft rear bearing
A.
First step
B.
Final step
: Apply gear oil.
: Replace the parts as a set.
Refer to
for symbols not described on the above.
JPDIC0407GB
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