Nissan Juke F15. Manual — part 249

DLN-1

TRANSMISSION & DRIVELINE

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SECTION

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CONTENTS

DRIVELINE

TRANSFER: TY21B

PRECAUTION . . . . . . . . . . . ...

5

PRECAUTIONS . . . . . . . . . . . . ...

5

Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" . . . . . . . . . . . . . . . . ...

5

Precautions for Removing Battery Terminal . . .....

5

Service Notice or Precautions for Transfer . . . ...

6

Precaution for Procedure without Cowl Top Cover

. ..

6

PREPARATION . . . . . . . . . . .

7

PREPARATION . . . . . . . . . . . . ...

7

Special Service Tools . . . . . . . . . . . ....

7

Commercial Service Tools . . . . . . . . . ....

8

SYSTEM DESCRIPTION . . . . . . . .

10

COMPONENT PARTS . . . . . . . . . ...

10

Component Parts Location . . . . . . . . . ..

10

Component Description . . . . . . . . . . ...

11

AWD Control Module . . . . . . . . . . . ..

11

AWD Solenoid . . . . . . . . . . . . . . .

11

Electric Controlled Coupling . . . . . . . . .

11

AWD Mode Switch . . . . . . . . . . . . ..

11

AWD Warning Lamp . . . . . . . . . . . ...

12

AWD Mode Indicator Lamp . . . . . . . . . .

12

Torque Distribution Indicator . . . . . . . . ...

12

STRUCTURE AND OPERATION . . . . . ...

14

Sectional View . . . . . . . . . . . . . . .

14

Operation Principle . . . . . . . . . . . . ..

14

SYSTEM . . . . . . . . . . . . . . . .

16

AWD SYSTEM . . . . . . . . . . . . . . ...

16

AWD SYSTEM : System Diagram . . . . . . ..

16

AWD SYSTEM : System Description . . . . . ..

17

AWD SYSTEM : Torque Split Control . . . . . .

17

AWD SYSTEM : Fail-safe . . . . . . . . . ...

18

AWD SYSTEM : Protection Function . . . . . ..

20

DIAGNOSIS SYSTEM (AWD CONTROL
MODULE) . . . . . . . . . . . . . . ..

21

CONSULT Function . . . . . . . . . . . . .

21

ECU DIAGNOSIS INFORMATION . . . ..

25

AWD CONTROL MODULE . . . . . . . ...

25

Reference Value . . . . . . . . . . . . . ..

25

Fail-safe . . . . . . . . . . . . . . . . ...

28

Protection Function . . . . . . . . . . . . ..

30

DTC Inspection Priority Chart . . . . . . . . ..

31

DTC Index . . . . . . . . . . . . . . . ...

31

WIRING DIAGRAM . . . . . . . . . ..

33

AWD SYSTEM . . . . . . . . . . . . ..

33

Wiring Diagram . . . . . . . . . . . . . .

33

BASIC INSPECTION . . . . . . . . ...

38

DIAGNOSIS AND REPAIR WORK FLOW . ...

38

Work Flow . . . . . . . . . . . . . . . .

38

Diagnostic Work Sheet . . . . . . . . . . .

39

ADDITIONAL SERVICE WHEN REPLACING
AWD CONTROL MODULE . . . . . . . ...

41

Description . . . . . . . . . . . . . . . ...

41

Work Procedure . . . . . . . . . . . . . ...

41

UNIT CHARACTERISTICS WRITING . . . ..

42

Description . . . . . . . . . . . . . . . ...

42

Work Procedure . . . . . . . . . . . . . ...

42

DTC/CIRCUIT DIAGNOSIS . . . . . . .

43

P1804, P1809 AWD CONTROL MODULE . ...

43

DTC Logic . . . . . . . . . . . . . . . .

43

Diagnosis Procedure . . . . . . . . . . . ...

43

P1808 WHEEL SPEED SENSOR . . . . . .

44

DTC Logic . . . . . . . . . . . . . . . .

44

DLN-2

Diagnosis Procedure . . . . . . . . . . . ..

44

P1811 POWER SUPPLY CIRCUIT FOR AWD
CONTROL MODULE . . . . . . . . . . .

45

DTC Logic . . . . . . . . . . . . . . . ...

45

Diagnosis Procedure . . . . . . . . . . . ..

45

P1813 AWD MODE SWITCH . . . . . . .

47

DTC Logic . . . . . . . . . . . . . . . ...

47

Diagnosis Procedure . . . . . . . . . . . ..

47

Component Inspection . . . . . . . . . . ....

48

P181B INCOMPLETE SELFSHUT . . . . .

50

DTC Logic . . . . . . . . . . . . . . . ...

50

Diagnosis Procedure . . . . . . . . . . . ..

50

P181D ENGINE TORQUE SIGNAL . . . . ...

52

DTC Logic . . . . . . . . . . . . . . . ...

52

Diagnosis Procedure . . . . . . . . . . . ..

52

P181E STEERING ANGLE SENSOR . . . ...

53

DTC Logic . . . . . . . . . . . . . . . ...

53

Diagnosis Procedure . . . . . . . . . . . ..

53

P181F INCOMPLETE CALIBRATION . . . ..

54

DTC Logic . . . . . . . . . . . . . . . ...

54

Diagnosis Procedure . . . . . . . . . . . ..

54

P1820 ENGINE SPEED SIGNAL . . . . . ..

55

DTC Logic . . . . . . . . . . . . . . . ...

55

Diagnosis Procedure . . . . . . . . . . . ..

55

P1829 ACCELERATOR PEDAL POSITION
SENSOR . . . . . . . . . . . . . . .

56

DTC Logic . . . . . . . . . . . . . . . ...

56

Diagnosis Procedure . . . . . . . . . . . ..

56

P182D AWD SOLENOID (LEFT) . . . . . ...

57

DTC Logic . . . . . . . . . . . . . . . ...

57

Diagnosis Procedure . . . . . . . . . . . ..

57

Component Inspection . . . . . . . . . . ....

59

P182E AWD SOLENOID (RIGHT) . . . . . .

60

DTC Logic . . . . . . . . . . . . . . . ...

60

Diagnosis Procedure . . . . . . . . . . . ..

60

Component Inspection . . . . . . . . . . ....

62

P1830 ABS OPERATION SIGNAL . . . . ...

63

DTC Logic . . . . . . . . . . . . . . . ...

63

Diagnosis Procedure . . . . . . . . . . . ..

63

P1831 VDC OPERATION SIGNAL . . . . ...

64

DTC Logic . . . . . . . . . . . . . . . ...

64

Diagnosis Procedure . . . . . . . . . . . ..

64

P1832 TCS OPERATION SIGNAL . . . . .

65

DTC Logic . . . . . . . . . . . . . . . ...

65

Diagnosis Procedure . . . . . . . . . . . ..

65

P183B SOLENOID POWER SUPPLY . . . ...

66

DTC Logic . . . . . . . . . . . . . . . ...

66

Diagnosis Procedure . . . . . . . . . . . ..

66

P183C DECEL G SENSOR . . . . . . . ...

68

DTC Logic . . . . . . . . . . . . . . . ...

68

Diagnosis Procedure . . . . . . . . . . . ...

68

P183D SIDE G SENSOR . . . . . . . . ...

69

DTC Logic . . . . . . . . . . . . . . . ...

69

Diagnosis Procedure . . . . . . . . . . . ...

69

P183E YAW RATE SENSOR . . . . . . .

70

DTC Logic . . . . . . . . . . . . . . . ...

70

Diagnosis Procedure . . . . . . . . . . . ...

70

P183F GEAR POSITION SIGNAL . . . . .

71

DTC Logic . . . . . . . . . . . . . . . ...

71

Diagnosis Procedure . . . . . . . . . . . ...

71

P1840 OUTPUT SPEED SIGNAL . . . . . .

72

DTC Logic . . . . . . . . . . . . . . . ...

72

Diagnosis Procedure . . . . . . . . . . . ...

72

P1864 INPUT SPEED SIGNAL . . . . . . .

73

DTC Logic . . . . . . . . . . . . . . . ...

73

Diagnosis Procedure . . . . . . . . . . . ...

73

P1865 GEAR RATIO SIGNAL . . . . . . ...

74

DTC Logic . . . . . . . . . . . . . . . ...

74

Diagnosis Procedure . . . . . . . . . . . ...

74

U1000 CAN COMM CIRCUIT . . . . . . .

75

Description . . . . . . . . . . . . . . . ..

75

DTC Logic . . . . . . . . . . . . . . . ...

75

Diagnosis Procedure . . . . . . . . . . . ...

75

U1010 CONTROL UNIT (CAN) . . . . . . .

76

Description . . . . . . . . . . . . . . . ..

76

DTC Logic . . . . . . . . . . . . . . . ...

76

Diagnosis Procedure . . . . . . . . . . . ...

76

POWER SUPPLY AND GROUND CIRCUIT . .

77

Diagnosis Procedure . . . . . . . . . . . ...

77

AWD WARNING LAMP . . . . . . . . . .

79

Component Function Check . . . . . . . . ...

79

Diagnosis Procedure . . . . . . . . . . . ...

79

AWD MODE INDICATOR LAMP (AWD-V) . ...

80

Component Function Check . . . . . . . . ...

80

Diagnosis Procedure . . . . . . . . . . . ...

80

AWD MODE INDICATOR LAMP (AWD) . . ...

81

Component Function Check . . . . . . . . ...

81

Diagnosis Procedure . . . . . . . . . . . ...

81

SYMPTOM DIAGNOSIS . . . . . . .

82

AWD WARNING LAMP DOES NOT TURN ON

...

82

Description . . . . . . . . . . . . . . . ..

82

Diagnosis Procedure . . . . . . . . . . . ...

82

AWD WARNING LAMP DOES NOT TURN
OFF . . . . . . . . . . . . . . . . .

83

DLN-3

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Description . . . . . . . . . . . . . . . ..

83

Diagnosis Procedure . . . . . . . . . . . ...

83

HEAVY TIGHT-CORNER BRAKING SYMP-
TOM OCCURS . . . . . . . . . . . . ...

84

Description . . . . . . . . . . . . . . . ..

84

Diagnosis Procedure . . . . . . . . . . . ...

84

VEHICLE DOES NOT ENTER AWD MODE . ..

85

Description . . . . . . . . . . . . . . . ..

85

Diagnosis Procedure . . . . . . . . . . . ...

85

AWD WARNING LAMP BLINKS QUICKLY . ..

86

Description . . . . . . . . . . . . . . . ..

86

AWD WARNING LAMP BLINKS SLOWLY . ...

87

Description . . . . . . . . . . . . . . . ..

87

Diagnosis Procedure . . . . . . . . . . . ...

87

DECREASE IN TURNING PERFORMANCE . .

88

Description . . . . . . . . . . . . . . . ..

88

Diagnosis Procedure . . . . . . . . . . . ...

88

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .

89

NVH Troubleshooting Chart . . . . . . . . .

89

PERIODIC MAINTENANCE . . . . . . .

90

TRANSFER OIL . . . . . . . . . . . . .

90

Inspection . . . . . . . . . . . . . . . .

90

Draining . . . . . . . . . . . . . . . . ...

90

Refilling . . . . . . . . . . . . . . . . ...

90

REMOVAL AND INSTALLATION . . . ...

91

AWD CONTROL MODULE . . . . . . . .

91

Exploded View . . . . . . . . . . . . . .

91

Removal and Installation . . . . . . . . . . .

91

AWD MODE SWITCH . . . . . . . . . .

93

Removal and Installation . . . . . . . . . . .

93

UNIT REMOVAL AND INSTALLATION . ..

94

TRANSFER ASSEMBLY . . . . . . . . ...

94

Exploded View . . . . . . . . . . . . . .

94

Removal and Installation . . . . . . . . . . .

94

Inspection . . . . . . . . . . . . . . . .

95

UNIT DISASSEMBLY AND ASSEMBLY .

96

RING GEAR SHAFT . . . . . . . . . . ...

96

Exploded View . . . . . . . . . . . . . .

96

Disassembly . . . . . . . . . . . . . . .

97

Assembly . . . . . . . . . . . . . . . . .

98

Adjustment . . . . . . . . . . . . . . . ..

99

Inspection . . . . . . . . . . . . . . . ..

109

DRIVE PINION . . . . . . . . . . . . ..

111

Exploded View . . . . . . . . . . . . . ..

111

Disassembly . . . . . . . . . . . . . . ..

112

Assembly . . . . . . . . . . . . . . . ...

113

Adjustment . . . . . . . . . . . . . . . .

115

Inspection . . . . . . . . . . . . . . . ..

115

TRANSFER CASE . . . . . . . . . . ..

116

Exploded View . . . . . . . . . . . . . ...

116

Disassembly . . . . . . . . . . . . . . ..

117

Assembly . . . . . . . . . . . . . . . ...

117

Inspection . . . . . . . . . . . . . . . ..

119

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

120

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . ...

120

General Specifications . . . . . . . . . . ...

120

Preload Torque . . . . . . . . . . . . . ..

120

Backlash . . . . . . . . . . . . . . . .

120

Companion Flange Runout . . . . . . . . .

120

REAR PROPELLER SHAFT: 3Ff16-ETJ75

PRECAUTION . . . . . . . . . . .

121

PRECAUTIONS . . . . . . . . . . . ...

121

Precautions for Removing Battery Terminal . . ..

121

Service Notice or Precautions for Rear Propeller
Shaft . . . . . . . . . . . . . . . . . ..

121

SYMPTOM DIAGNOSIS . . . . . . .

122

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . .

122

NVH Troubleshooting Chart . . . . . . . . ..

122

PERIODIC MAINTENANCE . . . . . ..

123

REAR PROPELLER SHAFT . . . . . . ...

123

Inspection . . . . . . . . . . . . . . . ..

123

REMOVAL AND INSTALLATION . . . .

124

REAR PROPELLER SHAFT . . . . . . ...

124

Exploded View . . . . . . . . . . . . . ...

124

Removal and Installation . . . . . . . . . ...

124

Inspection . . . . . . . . . . . . . . . ..

126

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . ..

128

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . ...

128

General Specifications . . . . . . . . . . ...

128

Propeller Shaft Runout . . . . . . . . . . ..

128

Journal Axial Play . . . . . . . . . . . . ..

128

REAR FINAL DRIVE: RTVS

PRECAUTION . . . . . . . . . . .

129

PRECAUTIONS . . . . . . . . . . . ...

129

Precautions for Removing Battery Terminal . . ..

129

Service Notice or Precautions for Rear Final Drive ..

129

DLN-4

PREPARATION . . . . . . . . . . ..

131

PREPARATION . . . . . . . . . . . ...

131

Special Service Tools . . . . . . . . . . .

131

Commercial Service Tools . . . . . . . . . .

133

SYSTEM DESCRIPTION . . . . . . ...

135

STRUCTURE AND OPERATION . . . . .

135

Sectional View . . . . . . . . . . . . . ...

135

Electric controlled coupling . . . . . . . . .

135

SYMPTOM DIAGNOSIS . . . . . . .

136

NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING . . . . . . ..

136

NVH Troubleshooting Chart . . . . . . . . ..

136

PERIODIC MAINTENANCE . . . . . ...

137

REAR DIFFERENTIAL GEAR OIL . . . . ..

137

Inspection . . . . . . . . . . . . . . . ..

137

Draining . . . . . . . . . . . . . . . . .

137

Refilling . . . . . . . . . . . . . . . . ..

137

REMOVAL AND INSTALLATION . . . ..

138

FRONT OIL SEAL . . . . . . . . . . ...

138

Exploded View . . . . . . . . . . . . . ...

138

Removal and Installation . . . . . . . . . ...

138

SIDE OIL SEAL . . . . . . . . . . . ...

143

Exploded View . . . . . . . . . . . . . ...

143

Removal and Installation . . . . . . . . . ...

143

ELECTRIC CONTROLLED COUPLING . . .

145

Exploded View . . . . . . . . . . . . . ...

145

Removal and Installation . . . . . . . . . ...

145

ELECTRIC CONTROLLED COUPLING OIL
SEAL . . . . . . . . . . . . . . . .

149

Exploded View . . . . . . . . . . . . . ..

149

Removal and Installation . . . . . . . . . ...

149

UNIT REMOVAL AND INSTALLATION ...

151

REAR FINAL DRIVE ASSEMBLY . . . . ...

151

Exploded View . . . . . . . . . . . . . ..

151

Removal and Installation . . . . . . . . . ...

151

UNIT DISASSEMBLY AND ASSEMBLY ..

154

ELECTRIC CONTROLLED COUPLING . . ..

154

Exploded View . . . . . . . . . . . . . ..

154

Disassembly . . . . . . . . . . . . . . ..

155

Assembly . . . . . . . . . . . . . . . ..

156

CENTER STEM ASSEMBLY . . . . . . ...

158

Exploded View . . . . . . . . . . . . . ..

158

Disassembly . . . . . . . . . . . . . . ..

159

Assembly . . . . . . . . . . . . . . . ..

160

Adjustment . . . . . . . . . . . . . . .

162

Inspection . . . . . . . . . . . . . . . ..

166

DRIVE PINION . . . . . . . . . . . . ..

168

Exploded View . . . . . . . . . . . . . ..

168

Disassembly . . . . . . . . . . . . . . ..

169

Assembly . . . . . . . . . . . . . . . ..

170

Adjustment . . . . . . . . . . . . . . .

172

Inspection . . . . . . . . . . . . . . . ..

173

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . .

175

SERVICE DATA AND SPECIFICATIONS
(SDS) . . . . . . . . . . . . . . . .

175

General Specification . . . . . . . . . . .

175

Drive Gear Runout . . . . . . . . . . . .

175

Preload Torque . . . . . . . . . . . . . .

175

Backlash . . . . . . . . . . . . . . . ...

175

Companion Flange Runout . . . . . . . . ...

175