Nissan Juke F15. Manual — part 1235
TM-130
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
MAINSHAFT AND GEARS
• Be careful with orientation of 1st-2nd synchronizer hub.
• Do not reuse 1st-2nd synchronizer hub and 1st-2nd cou-
pling sleeve.
• Replace 1st-2nd synchronizer hub and 1st-2nd coupling
sleeve as a set.
• Be careful with orientation of 1st-2nd coupling sleeve.
• Be sure not to hook center projection of 2 spread springs
on same 1st-2nd shifting insert.
5. Install 1st inner baulk ring, 1st synchronizer cone, and 1st outer
baulk ring onto mainshaft and then press in 1st-2nd synchro-
nizer hub assembly onto mainshaft using Tools.
CAUTION:
• Outer baulk ring, synchronizer cone, and inner baulk ring
on 2nd gear-side must have been removed.
• Be careful with orientation of coupling sleeve.
• Replace 1st inner baulk ring, 1st synchronizer cone, and 1st outer baulk ring as a set.
SCIA0921E
PCIB0803E
SCIA1083E
Tool number
: KV40101630 (J-35870)
: ST35321000 ( — )
: ST38220000 ( — )
SCIA1050E
MAINSHAFT AND GEARS
TM-131
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
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6. Press in 2nd main gear bushing using Tools.
7. Install 2nd outer baulk ring, 2nd synchronizer cone, and 2nd
inner baulk ring.
CAUTION:
Replace 2nd outer baulk ring, 2nd synchronizer cone, and
2nd inner baulk ring as a set.
8. Install 2nd needle bearing and 2nd main gear.
9. Press in 3rd main gear using Tools.
CAUTION:
• Be careful with orientation of 3rd main gear.
• Do not reuse 3rd main gear.
10. Install 3rd-4th mainshaft spacer.
11. Select 4th main gear adjusting shim so that dimension “C1” sat-
isfies the standard value below and install 4th main gear adjust-
ing shim onto mainshaft. Refer to
.
CAUTION:
Only one adjusting shim can be selected.
12. Press in 4th main gear using Tools.
CAUTION:
• Be careful with orientation of 4th main gear.
• Do not reuse 4th main gear.
Tool number
: KV40105710 ( — )
: ST35321000 ( — )
SCIA1051E
Tool number
: KV40105710 ( — )
: ST35321000 ( — )
SCIA1052E
Standard value for dimension “C1”
: Refer to
TM-146, "Available Adjusting Shims"
.
PCIB0804E
Tool number
: ST33200000 (J-26082)
: ST30901000 (J-26010-01)
PCIB0947E
TM-132
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
MAINSHAFT AND GEARS
13. Press in 5th main gear using Tools.
CAUTION:
• Be careful with orientation of 5th main gear.
• Do not reuse 5th main gear.
14. Install 5th-6th mainshaft spacer.
15. Press in 6th main gear using Tools (A), (B).
CAUTION:
Do not reuse 6th main gear.
16. Select 6th main gear adjusting shim and then install it onto mainshaft.
• Calculate thickness (S) of 6th main gear adjusting shim follow-
ing the procedure below so that end play dimension between
6th main gear and mainshaft rear bearing becomes the dimen-
sion shown below. Refer to
CAUTION:
Only one adjusting shim can be selected.
a. Measure dimension (S
1)
and (S
2
) using a height gauge (A) and
pick tester (B).
b. Install selected 6th main gear adjusting shim to mainshaft.
17. Press in mainshaft rear bearing using Tools.
Tool number
: ST33200000 (J-26082)
: ST30901000 (J-26010-01)
PCIB0948E
Tool number
A: ST33200000 (J-26082)
B: ST30901000 (J-26010-01)
WCIA0313E
End play :Refer to
.
Dimension S = (S
1
- S
2
) - End play
S
: Thickness of adjusting shim
S
1
: Dimension from mainshaft standard face to
mainshaft rear bearing press-fit end face
S
2
: Dimension from mainshaft standard face to
6th main gear end face
PCIB1887E
Tool number
A: ST30720000 (J-25405)
B: ST30901000 (J-26010-01)
WCIA0314E
MAINSHAFT AND GEARS
TM-133
< UNIT DISASSEMBLY AND ASSEMBLY >
[6MT: RS6F52H]
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18. Install mainshaft C-rings onto mainshaft and check that end play
of mainshaft rear bearing satisfies the standard value.
• If measurement is outside the standard range, reselect main-
19. Install C-ring holder and then install snap ring.
CAUTION:
Do not reuse snap ring.
20. Check end play of 1st and 2nd main gears.
End play standard value
: Refer to
.
SCIA0979E
PCIB0805E
End play standard value
: Refer to
SCIA0973E
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