Nissan Primera P12. Manual — part 642
MT-10
[RS6F93R]
TRANSAXLE ASSEMBLY
TRANSAXLE ASSEMBLY
PFP:XX000
Removal and Installation
XXXX0000009
REMOVAL
Preparation
1.
Remove suspension crossbar.
2.
Drain coolant from the position between radiator and lower hose.
3.
Disconnect battery cables.
4.
Remove the following parts.
●
Engine cover
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Undercover and LH/RH splash cover
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LH/RH front wheels
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Air duct and air cleaner
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Charge air cooler piping and hose
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ECM and ECM tray
5.
Disconnect control linkage from transaxle.
6.
Disconnect the following.
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PNP switch harness connector
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EGRC solenoid valve harness connector
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Engine coolant temperature sensor harness connector
7.
Remove catalyst bracket.
8.
Remove catalytic converter to access starter motor.
9.
Remove starter motor.
NOTE:
Remove starter motor mounting bolts, and then disconnect starter motor B terminal and S terminal.
10. Disconnect heater hose by thermostat housing side and remove thermostat housing and keep it upper
side.
11. Remove the harness from the engine side and set it aside, as
shown in the figure.
CAUTION:
Be sure to set the harness aside to prevent damaging it
while transaxle assembly is removed.
Vehicle Underbody
1.
Remove suspension crossbar.
2.
Drain gear oil from transaxle and remove drive shaft.
NOTE:
After removing drive shaft, plug openings to stop gear oil leakages.
3.
Disconnect crankshaft position sensor (POS) harness connector and remove crankshaft position sensor
(POS).
4.
Remove ground cable terminal.
5.
Disconnect clutch operating tube. For details, refer to CL-9.
NOTE:
After removing tube, plug openings to stop fluid leakages.
YMT110
TRANSAXLE ASSEMBLY
MT-11
[RS6F93R]
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Removal
1.
Support engine by placing a suitable jack under oil pan.
2.
Remove LH engine mounting pin nut.
3.
Jack down the left side of engine and transaxle assembly to pull LH engine mounting pin out.
NOTE:
Use a suitable jack to jack down the left side of engine and transaxle.
CAUTION:
●
Engine mounting pin may be fixed in engine mounting insulator, so keep engine supported by a
suitable jack, so it will not fall down on the jack.
●
During the operation, make sure that no part interferes with body side.
4.
Remove LH engine mounting pin bracket.
5.
Remove LH engine mounting insulator.
6.
Set engine and transaxle at appropriate angle to remove transaxle from vehicle.
YMT113
YMT114
YMT111
YMT112
MT-12
[RS6F93R]
TRANSAXLE ASSEMBLY
NOTE:
Use a suitable jack to change engine and transaxle's angle.
7.
Set the engine support bar and engine support chain.
NOTE:
●
Remove cowl top cover, if engine support bar can't be set with
cowl top cover.
CAUTION:
●
During the operation, make sure that no part interferes
with body side.
8.
Remove the jack supporting engine.
9.
Place a suitable jack onto the transaxle.
10. Remove bolts securing transaxle to engine.
11. Remove transaxle from vehicle downward by carefully operating supporting tools.
CAUTION:
●
Put a piece of wood or something similar as the supporting surface to secure a completely sta-
ble condition.
●
Before and during this operation, always check if any harnesses connected harnesses are left.
●
Fit the transaxle assembly on a suitable jack by a suitable method, so that it will not fall from the
jack.
INSTALLATION
Install in the reverse order of removal.
MBIB0964E
TRANSAXLE ASSEMBLY
MT-13
[RS6F93R]
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Components
XXXX0000094
GEAR COMPONENTS
Input Shaft
1.
Bearing
2.
Input shaft
3.
Needle bearing
4.
Third-gear pinion
5.
Synchronisation ring
6.
Synchronisation spring
7.
Rollers
8.
Third-fourth sliding gear hub
9.
Synchronisation spring
10. Synchronisation ring
11.
Sprocket bush
12. Needle bearing
13. Fourth-gear pinion
14. Adjustment shim
15. Sprocket bush
16. Needle bearing
17. Fifth-gear pinion
18. Synchronisation ring
19. Synchronisation spring
20. Rollers
21. Fifth-sixth sliding gear hub
22. Synchronisation spring
23. Synchronisation ring
24. Sixth-gear pinion
25. Needle bearing
26. Sprocket bush
27. Stop clips
28. Bearing
29. Oil deflector
30. Adjustment shim
31. Retaining pin
32. Reverse gear shaft
33. Thrust bearing
34. Needle bearing
35. Reverse gear shaft
36. Synchronisation ring
37. Thrust bearing
38. Needle bearing
39. Brace retainers
40. Sliding gear hub
41. Reverse gear shaft
42. Adjustment shim
YMT041
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