Nissan Juke (2016 year). Service Repair Manual — part 593
STC-2
EPS WARNING LAMP DOES NOT TURN ON ...
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ..
EPS WARNING LAMP DOES NOT TURN
OFF . . . . . . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ..
STEERING WHEEL TURNING FORCE IS
HEAVY OR LIGHT . . . . . . . . . . . .
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ..
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ...
UNBALANCE STEERING WHEEL TURNING
FORCE (TORQUE VARIATION) . . . . . ...
Description . . . . . . . . . . . . . . . ..
Diagnosis Procedure . . . . . . . . . . . ...
REMOVAL AND INSTALLATION . . . ..
EPS CONTROL UNIT . . . . . . . . . .
Removal and Installation . . . . . . . . . . .
Revision: November 2015
2016 JUKE
PRECAUTIONS
STC-3
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PRECAUTION
PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012199908
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain
types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS
system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front
air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.
Information necessary to service the system safely is included in the “SRS AIR BAG” and “SEAT BELT” of this
Service Manual.
WARNING:
Always observe the following items for preventing accidental activation.
• To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in
the event of a collision that would result in air bag inflation, it is recommended that all maintenance
and repair be performed by an authorized NISSAN/INFINITI dealer.
• Improper repair, including incorrect removal and installation of the SRS, can lead to personal injury
caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module,
see “SRS AIR BAG”.
• Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Ser-
vice Manual. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness
connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
Always observe the following items for preventing accidental activation.
• When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the
ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with
a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the
battery or batteries, and wait at least 3 minutes before performing any service.
Precautions for Removing Battery Terminal
INFOID:0000000012971407
When disconnecting the battery terminal, pay attention to the following.
• Always use a 12V battery as power source.
• Never disconnect battery terminal while engine is running.
• When removing the 12V battery terminal, turn OFF the ignition
switch and wait at least 30 seconds.
• For vehicles with the engine listed below, remove the battery termi-
nal after a lapse of the specified time:
NOTE:
ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal
is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.
• After high-load driving, if the vehicle is equipped with the V9X engine, turn the ignition switch OFF and wait
for at least 15 minutes to remove the battery terminal.
NOTE:
D4D engine
: 20 minutes
YS23DDT
: 4 minutes
HRA2DDT
: 12 minutes
YS23DDTT
: 4 minutes
K9K engine
: 4 minutes
ZD30DDTi
: 60 seconds
M9R engine
: 4 minutes
ZD30DDTT
: 60 seconds
R9M engine
: 4 minutes
V9X engine
: 4 minutes
YD25DDTi
: 2 minutes
SEF289H
Revision: November 2015
2016 JUKE
STC-4
< PRECAUTION >
PRECAUTIONS
• Turbocharger cooling pump may operate in a few minutes after the ignition switch is turned OFF.
• Example of high-load driving
- Driving for 30 minutes or more at 140 km/h (86 MPH) or more.
- Driving for 30 minutes or more on a steep slope.
• For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON
the ignition switch.
NOTE:
If the ignition switch is turned ON with any one of the terminals of main battery and sub battery discon-
nected, then DTC may be detected.
• After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC.
NOTE:
The removal of 12V battery may cause a DTC detection error.
Service Notice or Precautions for EPS System
INFOID:0000000012199910
• Check the following item when performing the trouble diagnosis.
- Check any possible causes by interviewing the symptom and it
′
s condition from the customer if any malfunc-
tion, such as EPS warning lamp is turned ON, occurs.
- Check if air pressure and size of tires are proper, the specified part is used for the steering wheel, and con-
trol unit is genuine part.
- Check if the connection of steering column assembly and steering gear assembly is proper (there is not
looseness of mounting bolts, damage of rods, boots or sealants, and leakage of grease, etc).
- Check if the wheel alignment is adjusted properly.
- Check if there is any damage or modification to suspension or body resulting in increased weight or altered
ground clearance.
- Check if installation conditions of each link and suspension are proper.
- Check if the battery voltage is proper.
- Check connection conditions of each connector are proper.
- Before connecting or disconnecting the EPS control unit harness
connector, turn ignition switch “OFF” and disconnect battery
ground cable. Because battery voltage is applied to EPS control
unit even if ignition switch is turned “OFF”.
- When connecting or disconnecting pin connectors into or from
EPS control unit, take care not to damage pin terminals (bend or
break).
- When connecting pin connectors, make sure that there are no
bends or breaks on EPS control unit pin terminal.
• During quick steering, rasping noise may be heard from around the
steering wheel. This is not a malfunction. The noise is an operating
noise of the EPS system under normal conditions. If the rasping
noise occurs during slow steering, this may not be an operating
noise of the system. In this case, it is necessary to find out the
location of the noise and repair, if necessary.
SEF289H
SEF291H
Revision: November 2015
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COMPONENT PARTS
STC-5
< SYSTEM DESCRIPTION >
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SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location
INFOID:0000000012199911
*: Models with Integrated Control System
Component Description
INFOID:0000000012199912
1.
Multi display unit
*
.
2.
ABS actuator and electric unit (con-
trol unit)
Refer to
3.
ECM
Refer to
TROL SYSTEM :
Component Parts Location"
4.
Combination meter
Refer to
.
5.
EPS warning lamp
(In combination meter)
6.
EPS motor
7.
EPS control unit
8.
Reduction gear
9.
Torque sensor
A.
Steering column assembly
JSGIA0830GB
Components parts
Reference
EPS control unit
EPS motor
Torque sensor
Reduction gear
EPS warning lamp
STC-7, "EPS SYSTEM : System Description"
Revision: November 2015
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STC-6
< SYSTEM DESCRIPTION >
COMPONENT PARTS
*: Models with Integrated Control System
EPS Control Unit
INFOID:0000000012199913
• EPS control unit performs an arithmetical operation on data, such as steering wheel turning force (sensor
signal) from the torque sensor, vehicle speed signal, etc. Then it generates an optimum assist torque signal
to the EPS motor according to the driving condition.
• EPS control unit decreases the output signal to EPS motor while extremely using the power steering func-
tion (e.g., full steering) consecutively for protecting EPS motor and EPS control unit (Overload protection
control).
• In SPORT mode, changes the steering assist characteristic to enhance a stable steering feel according to
the mode signals from multi display unit via CAN communication. (Models with Integrated Control System)
EPS Motor
INFOID:0000000012199914
EPS motor provides the assist torque by the control signal from EPS control unit.
Torque Sensor
INFOID:0000000012199915
Torque sensor detects the steering torque, and transmit the signal to EPS control unit.
Reduction Gear
INFOID:0000000012199916
Reduction gear increases the assist torque provided from EPS motor with worm gears, and outputs to the col-
umn shaft.
ECM
• Transmits mainly the following signals to EPS control unit via
CAN communication.
- Engine status signal
ABS actuator and electric unit (control unit)
• Transmits mainly the following signal to EPS control unit via
CAN communication.
- Vehicle speed signal
Combination meter
• Transmits mainly the following signal to EPS control unit via
CAN communication.
- Vehicle speed signal
• Turns ON the EPS warning lamp according to the signal from
EPS control unit via CAN communication.
Multi display unit
*
• Transmits mainly the following signals to EPS control unit via
CAN communication.
- ECO mode signal
- NORMAL mode signal
- SPORT mode signal
Components parts
Reference
Revision: November 2015
2016 JUKE
SYSTEM
STC-7
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SYSTEM
EPS SYSTEM
EPS SYSTEM : System Description
INFOID:0000000012199917
• EPS control unit performs an arithmetical operation on data, such
as steering wheel turning force (sensor signal) from the torque
sensor, vehicle speed signal, etc. Then it generates an optimum
assist torque signal to the EPS motor according to the driving con-
dition.
• In case of an error in the electrical system, the fail-safe function
stops output signals to the EPS motor. Refer to
• EPS control unit decreases the output signal to EPS motor while
extremely using the power steering function (e.g., full steering)
consecutively for protecting EPS motor and EPS control unit
(Overload protection control). Refer to
• Extensive steering at low speed will cause the EPS control unit
and EPS motor to heat up, once temperature reaches critical point
EPS control unit will reduce current to reduce heat up. System will
recover as temperature lowers (reduced or no assistance).
• In SPORT mode, changes the steering assist characteristic to
enhance a stable steering feel according to the mode signals from
multi display unit via CAN communication. (Models with Integrated
Control System)
SYSTEM DIAGRAM
Multi display unit is applied to models with Integrated Control System.
INPUT/OUTPUT SIGNAL
Communicates the signal from each control unit via CAN communication.
JSGIA1102GB
JSGIA0833GB
Control unit
Signal status
ECM
• Transmits mainly the following signals to EPS control unit via CAN communication.
- Engine status signal
ABS actuator and electric unit (con-
trol unit)
• Transmits mainly the following signals to EPS control unit via CAN communication.
- Vehicle speed signal
Revision: November 2015
2016 JUKE
STC-8
< SYSTEM DESCRIPTION >
SYSTEM
*: Models with Integrated Control System
EPS WARNING LAMP INDICATION
• Turn ON when there is a malfunction in EPS system. If indicates that fail-safe mode is engaged and enters a
manual steering state (Control turning force steering wheel becomes heavy).
• Also turns ON when ignition switch is turned ON, for purpose of lamp check. Turns OFF after the engine
starts, if system is normal.
CAUTION:
EPS warning lamp also turns ON due to data reception error, CAN communication error etc.
EPS SYSTEM : Fail-Safe
INFOID:0000000012199918
• If any malfunction occurs in the system, and control unit detects the malfunction, EPS warning lamp on com-
bination meter turns ON to indicate system malfunction.
• When EPS warning lamp is ON, enters into a manual steering state. (Control turning force steering wheel
becomes heavy.)
EPS SYSTEM : Protection Function
INFOID:0000000012199919
EPS control unit decreases the output signal to EPS motor while extremely using the power steering function
(e.g., full steering) consecutively for protecting EPS motor and EPS control unit (Overload protection control).
While activating overload protection control, the assist torque gradually decreases, and the steering wheel
turning force becomes heavy. The normal assist torque is recovered if the steering wheel is not turned for a
while.
Combination meter
• Transmits mainly the following signals to EPS control unit via CAN communication.
- Vehicle speed signal
• Receives mainly the following signals from EPS control unit via CAN communication.
- EPS warning lamp signal
Multi display unit
*
• Transmits mainly the following signals to EPS control unit via CAN communication.
- ECO mode signal
- NORMAL mode signal
- SPORT mode signal
Control unit
Signal status
Condition
EPS warning lamp
Ignition switch ON. (Lamp check)
ON
Engine running.
OFF
EPS system malfunction [Other diagnostic item]
ON
Revision: November 2015
2016 JUKE
DIAGNOSIS SYSTEM (EPS CONTROL UNIT)
STC-9
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DIAGNOSIS SYSTEM (EPS CONTROL UNIT)
CONSULT Function
INFOID:0000000012199920
FUNCTION
CONSULT can display each diagnostic item using the diagnostic test modes shown following.
*: The following diagnosis information is erased by erasing.
• DTC
• Freeze frame data (FFD)
ECU IDENTIFICATION
Displays the part number stored in the control unit.
SELF-DIAG RESULTS MODE
.
When “CRNT” is displayed on self-diagnosis result.
• The system is presently malfunctioning.
When “PAST” is displayed on self-diagnosis result.
• System malfunction in the past is detected, but the system is presently normal.
FREEZE FRAME DATA (FFD)
The following vehicle status is recorded when DTC is detected and is displayed on CONSULT.
DATA MONITOR MODE
NOTE:
The following table includes information (items) inapplicable to this vehicle. For information (items) applicable
to this vehicle, refer to CONSULT display items.
Diagnostic test mode
Function
ECU identification
The part number stored in the control unit can be read.
Self diagnostic result
Self-diagnostic results and freeze frame data can be read and erased quickly.
*
Data monitor
Input/Output data in the EPS control unit can be read.
Item name
Display item
IGN COUNTER
(0 – 39)
The number of times that ignition switch is turned ON after the DTC is detected is displayed.
• When “0” is displayed: It indicates that the system is presently malfunctioning.
• When except “0” is displayed: It indicates that system malfunction in the past is detected, but the system is pres-
ently normal.
NOTE:
Each time when ignition switch is turned OFF to ON, numerical number increases in 1
→
2
→
3...38
→
39.
When the operation number of times exceeds 39, the number do not increase and “39” is displayed until self-
diagnosis is erased.
Monitor item (Unit)
Remarks
BATTERY VOLT (V)
Displays the power supply voltage for EPS control unit.
TORQUE SENSOR (Nm)
Displays steering wheel turning force detected by torque sensor.
MOTOR CURRENT (A)
Displays the current value consumed by EPS motor.
*1
MOTOR SIG (A)
Displays the current commanded value to EPS motor.
ASSIST TORQUE (Nm)
Displays assist torque of EPS motor being output by the electric power steering.
C/U TEMP (
°
C) or (
°
F)
Displays the temperature of the EPS control unit.
ASSIST LEVEL (%)
Normally displays 100%. In case of an excessive stationary steering, the assist
curvature gradually falls. However, it return to 100% when left standing.
*2
VEHICLE SPEED (km/h) or (MPH)
Vehicle speed is displayed from vehicle speed signal via CAN communication.
*3
WARNING LAMP (On/Off)
EPS warning lamp control status is displayed.
Revision: November 2015
2016 JUKE
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