Nissan Juke (2016 year). Service Repair Manual — part 125
PREPARATION
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PREPARATION
PREPARATION
Special Service Tools
INFOID:0000000012199349
The actual shapes of TechMate tools may differ from those of special service tools illustrated here.
Tool number
(TechMate No.)
Tool name
Description
ST33200000
(J-26082)
Drift
a: 60 mm (2.36 in) dia.
b: 44.5 mm (1.752 in) dia.
Removing inner race of ring gear bearing
(right).
KV381054S0
(J-34286)
Puller
• Removing drive shaft oil seal.
• Removing drive pinion oil seal.
ST33230000
(J-25805-01)
Drift
a: 51 mm (2.01 in) dia.
b: 41 mm (1.61 in) dia.
c: 28.5 mm (1.122 in) dia.
• Installing drive shaft oil seal.
• Installing outer race of pinion bearing (rear).
ST3127S000
(J-25765-A)
Preload gauge
Measuring pinion bearing preload and total
preload.
ST35272000
(J-26092)
Drift
a: 80 mm (3.15 in) dia.
b: 38 mm (1.50 in) dia.
c: 31 mm (1.22 in) dia.
Installing inner race of pinion bearing (front).
ST37830000
(
—
)
Drift
a: 39 mm (1.54 in) dia.
b: 62 mm (2.44 in) dia.
Installing outer race of pinion bearing (front).
ZZA1002D
ZZA0601D
ZZA1046D
ZZA0503D
ZZA0978D
ZZA0836D
Revision: November 2015
2016 JUKE
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PREPARATION
Commercial Service Tools
INFOID:0000000012199350
ST27863000
(
—
)
Drift
a: 62 mm (2.44 in) dia.
b: 52 mm (2.05 in) dia.
Installing transfer case oil seal (left).
ST35271000
(J-26091)
Drift
a: 72 mm (2.83 in) dia.
b: 63 mm (2.48 in) dia.
Installing transfer case oil seal (right).
Tool number
(TechMate No.)
Tool name
Description
ZZA0832D
ZZA0811D
Tool name
Description
Replacer
• Remove inner race of ring gear bearing
(left).
• Remove inner race of ring gear bearing
(right).
• Remove inner race of pinion bearing (front).
Drift
a: 54 – 55 mm (2.13 – 2.17 in) dia.
b: 51 – 52 mm (2.01 – 2.05 in) dia.
c: 85 mm (3.35 in) or more
Install inner race of ring gear bearing (left).
Drift
a: 64 – 66 mm (2.52 – 2.60 in) dia.
b: 60 – 62 mm (2.36 – 2.44 in) dia.
c: 50 mm (1.97 in) or more
Install inner race of ring gear bearing (right).
Drift
a: 60 – 61 mm (2.36 – 2.40 in) dia.
b: 57 – 58 mm (2.24 – 2.28 in) dia.
c: 85 mm (3.35 in) or more
Compressing ring gear assembly with ring
gear bearing.
ZZA0700D
S-NT117
S-NT117
S-NT117
Revision: November 2015
2016 JUKE
PREPARATION
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Drift
a: 73 – 74 mm (2.87 – 2.91 in) dia.
b: 70 – 71 mm (2.76 – 2.80 in) dia.
c: 30 mm (1.18 in) or more
Compressing ring gear assembly with ring
gear bearing.
Puller
Remove companion flange.
Drift
a: 53 – 56 mm (2.09 – 2.13 in) dia.
b: 48 – 51 mm (1.81 – 2.01 in) dia.
Installing drive pinion oil seal.
Drift
a: 55 mm (2.17 in) dia. or more
Installing transfer case oil seal (left).
Tool name
Description
S-NT117
ZZA0119D
S-NT474
ZZA0882D
Revision: November 2015
2016 JUKE
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COMPONENT PARTS
SYSTEM DESCRIPTION
COMPONENT PARTS
Component Parts Location
INFOID:0000000012199351
1.
ABS actuator and electric unit (con-
trol unit)
Refer to
.
2.
ECM
Refer to
TROL SYSTEM :
Component Parts Location"
GINE CONTROL SYSTEM :
Component Parts Location"
NISMO RS).
3.
.
4.
SYSTEM : Component Parts Loca-
tion"
(RE0F10B),
CONTROL SYSTEM : Component
Parts Location"
(RE0F10D).
5.
Combination meter
Refer to
6.
AWD warning lamp
(In combination meter)
7
AWD mode indicator lamp (AWD-V)
(In combination meter)
8.
AWD mode indicator lamp (AWD)
(In combination meter)
9.
Torque distribution indicator
(In combination meter)
10. Steering angle sensor
.
11. Rear wheel sensor
Refer to
12. AWD mode switch
13. AWD control module
14. AWD solenoid
(Inside rear final drive)
15. Electric controlled coupling
(Inside rear final drive)
A.
Instrument driver lower panel
B.
Under front (left side) seat
C
Rear final drive
JSDIA3802GB
Revision: November 2015
2016 JUKE
COMPONENT PARTS
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Component Description
INFOID:0000000012199352
AWD Control Module
INFOID:0000000012199353
• AWD control module controls driving force distribution by signals from each sensor from front wheel driving
mode (100:0) to 4-wheel driving mode (50:50).
• Driving torque between both rear wheels is automatically controlled between 100:0 and 0:100 during accel-
eration and cornering.
• Make the vehicle fail-safe condition if malfunction is detected in AWD system. For fail-safe function, refer to
.
• AWD actuator relay is integrated with AWD control module, and supplies AWD solenoid with voltage.
• Self-diagnosis can be done with CONSULT.
AWD Solenoid
INFOID:0000000012199354
AWD solenoid is integrated with each electric controlled coupling, and controls electric controlled couplings by
command current from AWD control module.
Electric Controlled Coupling
INFOID:0000000012199355
Electric controlled couplings are integrated with rear final drive and transmits driving force to rear drive shaft.
AWD Mode Switch
INFOID:0000000012199356
• AWD mode is selectable among 2WD, AWD-V, and AWD by operating the AWD mode switch while the igni-
tion switch is ON or the engine is running.
• Tilting the switch to the 2WD/AWD side allows mode selection between 2WD and AWD. To switch mode to
AWD-V, simply position the switch in AWD-V (neutral position).
Component parts
Reference/Function
AWD control module
AWD solenoid
Electric controlled coupling
DLN-11, "Electric Controlled Coupling"
AWD mode switch
AWD warning lamp
AWD mode indicator lamp (AWD-V, AWD)
DLN-12, "AWD Mode Indicator Lamp"
Torque distribution indicator
DLN-12, "Torque Distribution Indicator"
ABS actuator and electric unit (control unit)·
Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to
DLN-16, "AWD SYSTEM : System Diagram"
Wheel sensor
BRC-11, "Wheel Sensor and Sensor Rotor"
Yaw rate/side/decel G sensor
BRC-13, "Yaw Rate/Side/Decel G Sensor"
ECM
Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to
DLN-16, "AWD SYSTEM : System Diagram"
Accelerator pedal position sensor
EC-606, "Accelerator Pedal Position Sensor"
(Except for NISMO RS),
celerator Pedal Position Sensor"
(For NISMO RS)
TCM
Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to
DLN-16, "AWD SYSTEM : System Diagram"
Combination meter
Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to
DLN-16, "AWD SYSTEM : System Diagram"
Steering angle sensor
Transmits/receives the signals for control of AWD system via CAN communication
line to/from AWD control module. For transmitting/receiving mainly signals, refer to
DLN-16, "AWD SYSTEM : System Diagram"
Revision: November 2015
2016 JUKE
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COMPONENT PARTS
AWD Warning Lamp
INFOID:0000000012199357
• After the AWD system is activated, the AWD warning lamp turns OFF during front and rear wheels driving
torque distribution.
• After the AWD system is deactivated by fail-safe function and torque distribution of front and rear wheels is
stopped, the AWD warning lamp turns ON to indicate that the state is in 2WD.
NOTE:
The AWD warning lamp does not turn ON when only torque distribution of both rear wheels is stopped by the
fail-safe function.
• The AWD warning lamp blinks to indicate that the state is in 2WD when the AWD system is temporarily
stopped by the protection function.
• Also turns ON when ignition switch is turned ON, for the purpose of lamp check. Turns OFF after the engine
starts if system is normal.
*: The AWD warning lamp does not turn ON when only torque distribution of both rear wheels is stopped.
NOTE:
AWD warning lamp also turns ON due to data reception error, CAN communication error etc.
AWD Mode Indicator Lamp
INFOID:0000000012199358
The following is the indications of AWD mode indicator lamp.
Torque Distribution Indicator
INFOID:0000000012199359
• Torque distribution indicator is displayed when the ODO/TRIP indication on the combination meter is
switched.
• The number of bars shows driving force distributed to each tire. (Maximum bars: 3)
Condition
AWD warning lamp
Lamp check
Turns ON when ignition switch is turned ON.
(Turns OFF approx. 1 second after the engine start.)
AWD system is malfunction
ON
*
Protection function is activated due to heavy load to electric controlled
coupling. (AWD system is not malfunctioning and AWD system chang-
es to front wheel drive.)
Quick blinking: 2 times/second
(Blinking in approx. 1 minute and then turning OFF)
Large difference in diameter of front/rear tires
Slow blinking: 1 time/2 seconds
(Continuing to blink until turning ignition switch OFF)
Other than above (System is normal)
OFF
Condition
AWD mode indicator lamp
AWD-V
AWD
Lamp check
—
Turns ON when ignition switch is turned ON for apr-
rox. 1 second and then turns OFF.
2WD mode
OFF
OFF
AWD-V mode
ON
OFF
AWD mode
OFF
ON
JSDIA2067ZZ
Revision: November 2015
2016 JUKE
COMPONENT PARTS
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NOTE:
The driving force distribution may not match actual one. This is not a system malfunction.
1.
Front right side driving torque
2.
Front left side driving torque
3.
Rear right side driving torque
4.
Rear left side driving torque
Revision: November 2015
2016 JUKE
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STRUCTURE AND OPERATION
STRUCTURE AND OPERATION
Sectional View
INFOID:0000000012199360
Operation Principle
INFOID:0000000012199361
POWER TRANSFER DIAGRAM
ELECTRIC CONTROLLED COUPLING
1.
Transfer cover
2.
Ring gear shaft
3.
Companion flange
4.
Drive pinion
5.
Ring gear
6.
Transfer case
JSDIA2068ZZ
1.
Engine
2.
Transaxle
3.
Transfer
4.
Propeller shaft
5.
Electric controlled coupling
6.
Rear final drive
JSDIA2069ZZ
Revision: November 2015
2016 JUKE
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