Nissan Juke (2016 year). Service Repair Manual — part 45
BR-22
< REMOVAL AND INSTALLATION >
BRAKE PEDAL
ADJUSTMENT AFTER INSTALLATION
• Adjust each item of brake pedal after installing the brake pedal assembly to the vehicle. Refer to
.
• Perform the release position learning of the accelerator pedal. Refer to
.
Revision: November 2015
2016 JUKE
BRAKE PIPING
BR-23
< REMOVAL AND INSTALLATION >
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BR
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BRAKE PIPING
FRONT
FRONT : Exploded View
INFOID:0000000012200279
EXCEPT NISMO RS
NISMO RS
1.
Brake tube
2.
Bracket
3.
Heat insulator
4.
ABS actuator and electric unit (con-
trol unit)
5.
Connector
6.
Master cylinder assembly
7.
Brake booster
8.
Lock plate
9.
Brake hose
10. Union bolt
11. Copper washer
A.
To rear brake tube
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every disassembly.
: Indicates that the part is connected at points with same symbol in actual vehicle.
JSFIA2854GB
Revision: November 2015
2016 JUKE
BR-24
< REMOVAL AND INSTALLATION >
BRAKE PIPING
FRONT : Hydraulic Piping
INFOID:0000000012200280
2WD
1.
Brake tube
2.
ABS actuator and electric unit (con-
trol unit)
3.
Connector
4.
Connector bracket
5.
Master cylinder assembly
6.
Brake booster
7.
Lock plate
8.
Brake hose
9.
Union bolt
10. Copper washer
A.
To rear brake tube
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every disassembly.
: Indicates that the part is connected at points with same symbol in actual vehicle.
JSFIA0638GB
Revision: November 2015
2016 JUKE
BRAKE PIPING
BR-25
< REMOVAL AND INSTALLATION >
C
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AWD
FRONT : Removal and Installation
INFOID:0000000012200281
REMOVAL
1.
ABS actuator and electric unit (con-
trol unit)
2.
Front disc brake
3.
Master cylinder assembly
4.
Brake booster
5.
Connector
6.
Rear disc brake
A.
Brake tube
B.
Brake hose
: Flare nut
: Union bolt
JPFIA0650ZZ
1.
ABS actuator and electric unit (con-
trol unit)
2.
Front disc brake
3.
Master cylinder assembly
4.
Brake booster
5.
Connector
6.
Rear disc brake
A.
Brake tube
B.
Brake hose
: Flare nut
: Union bolt
JSFIA0639ZZ
Revision: November 2015
2016 JUKE
BR-26
< REMOVAL AND INSTALLATION >
BRAKE PIPING
CAUTION:
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with water if it gets on a painted surface. For brake component parts,
never wash them with water.
• Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied
with, brake fluid may splash.
1. Remove tires with power tool.
2. Drain brake fluid. Refer to
.
3. Loosen the flare nut (1) with a flare nut wrench (A) and separate
the brake tube (2) from the brake hose (3).
CAUTION:
• Never scratch the flare nut and the brake tube.
• Never bend sharply, twist or strongly pull out the brake
hoses and tubes.
• Cover open end of brake tubes and hoses when discon-
necting to prevent entrance of dirt.
4. Remove the union bolt (1) and copper washers (2), and remove
the brake hose (3) from the brake caliper assembly.
5. Remove the lock plate (4) and remove the brake hose.
INSTALLATION
CAUTION:
• Never spill or splash brake fluid on painted surfaces. Brake fluid may seriously damage paint. Wipe it
off immediately and wash with water if it gets on a painted surface. For brake component parts,
never wash them with water.
• Never depress the brake pedal while removing the brake hose or brake tube. If this is not complied
with, brake fluid may splash.
1. Assemble the union bolt (1) and the copper washer (2) to the
brake hose.
CAUTION:
Never reuse the copper washer.
2. Align the brake hose pin (A) with the brake caliper assembly
projection (B), and tighten the union bolt (1) to the specified
torque.
JPFIA0847ZZ
JPFIA0819ZZ
JPFIA0820ZZ
Revision: November 2015
2016 JUKE
BRAKE PIPING
BR-27
< REMOVAL AND INSTALLATION >
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3. Install the brake tube (2) to the brake hose (1), temporarily
tighten the flare nut (3) by hand until it does not rotate further,
and fix the brake hose to the bracket (5) with the lock plate (4).
CAUTION:
Check that all brake hoses and brake tubes are not twisted
and bent.
4. Tighten the flare nut to the specified torque with a crowfoot (A)
and torque wrench (B).
CAUTION:
Never scratch the flare nut and the brake tube.
5. Refill with new brake fluid and perform the air bleeding. Refer to
BR-13, "Bleeding Brake System"
CAUTION:
Never reuse drained brake fluid.
6. Install tires. Refer to
WT-39, "Removal and Installation"
.
7. Perform inspection after installation. Refer to
.
FRONT : Inspection
INFOID:0000000012200282
INSPECTION AFTER INSTALLATION
1. Check the brake hoses and tubes for the following: no scratches; no twist and deformation; no interfer-
ence with other components when steering the steering wheel; no looseness at connections.
2. Depress the brake pedal with a force of 785 N (80 kg, 176 lb) and hold down the pedal for approximately
5 seconds with the engine running. Check for any fluid leakage.
CAUTION:
Retighten the applicable connection to the specified torque and repair any abnormal (damaged,
worn or deformed) part if any brake fluid leakage is present.
REAR
REAR : Exploded View
INFOID:0000000012200283
2WD
Except NISMO RS
JPFIA0821ZZ
JPFIA0001ZZ
Revision: November 2015
2016 JUKE
BR-28
< REMOVAL AND INSTALLATION >
BRAKE PIPING
NISMO RS
1.
Brake tube
2.
Brake hose
3.
Lock plate
4.
Brake hose bracket
5.
Union bolt
6.
Copper washer
A.
To connector
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every disassembly.
: Indicates that the part is connected at points with same symbol in actual vehicle.
JSFIA2855GB
Revision: November 2015
2016 JUKE
BRAKE PIPING
BR-29
< REMOVAL AND INSTALLATION >
C
D
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G
H
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K
L
M
A
B
BR
N
O
P
AWD
Except NISMO RS
1.
Brake tube
2.
Brake hose
3.
Lock plate
4.
Brake hose bracket
5.
Union bolt
6.
Copper washer
A.
To connector
: N·m (kg-m, ft-lb)
: N·m (kg-m, in-lb)
: Always replace after every disassembly.
: Indicates that the part is connected at points with same symbol in actual vehicle.
JSFIA2931GB
Revision: November 2015
2016 JUKE
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