Nissan PULSAR N13 Series / ASTRA LD Series. Manual — part 1

INTRODUCTION

This Service and Repair Manual covers the Australian manufac-

tured Nissan Pulsar (hatchback) and Vector (sedan) N13 Series 1

(

J87 - 91 and

the Holden Astra LD Series 1987 - 89.

Two engines were available: a 1.8 l i t e r engine with multi-point fuel injec-

tion, and a 1.6 liter throttle body injected engine. The engines are similar
having single overhead camshafts and computer controlled fuel injection and
ignition control. There was a choice of three speed automatic or five speed
manual transaxles.

A viscous coupling limited slip differential was introduced from July 1989

to the five speed manual transaxle models of the Pulsar Q and Vector SSS.

Disc brakes are fitted at the front of a l l models, while the rear brakes are

either discs or drums.

All models are equipped with independent coil spring suspension. Steering

can be by either manual or power assisted rack and pinion.

This manual includes information on trouble shooting, lubrication and

maintenance, specifications and the removal, installation and overhaul of com-
ponents which are considered to be within the scope of the average, well
equipped home mechanic.

Certain repair jobs covered in this manual require the use of special

equipment not normally found in a home tool kit. When such equipment is
required, the equipment and i t s function is brought to the users attention
underneath the heading for that component. Some jobs, such as automatic
transmission overhaul, should he left to an authorized dealer or a specialist
who has the extensive knowledge and equipment required. In these cases, the
removal and installation procedures are fully covered, enabling the unit to be
removed for repair or a reconditioned unit to be installed.

Reference in the manual to the left and right hand sides of the vehicle are

from the point of view of someone standing at the back of the vehicle and
looking forward.

Inexperienced operators should not attempt a service or repair operation

before completely reading the appropriate section (or other sections which may
be referred to) in the manual.

VEHICLE IDENTIFICATION AND

GENERAL SPECIFICATIONS

1. VEHICLE IDENTIFICATION

When purchasing spare parts or when

registering
or insuring a vehicle, it may be necessary to quote
various vehicle identification codes. The location of
these codes are as follows:

The Engine Number is stamped on the front

face
of the engine block below No. 4 spark plug.

The Chassis Number is stamped on the bulkhead

above and to the right of the brake booster.

The Vehicle Identification Plate is located on the

bulkhead to the left of the MAP sensor and contains
codings relating to body style, engine capacity,
model,
transaxle type, engine number, paint, trim and build
date.

The Compliance Plate contains information on

the vehicle make, model, month and year of manu-
facture, chassis number, seating, capacity and the
Australian Design Rules (ADR) with which the vehi-
cle complies. This plate is affixed to the bulkhead
above and to the left of the brake booster.

The Tire Placard, which is located on the inside

of the glove compartment, contains information
on
the tire size, rim size, tire pressure and load ratings.

2. GENERAL VEHICLE SPECIFICATIONS

Length:

Pulsar . . . . . . . . . . . . ...4 030 mm

Astra hatchback . . . . . . . . ..4 035 mm

Vector . . . . . . . . . . . . .. 4 2 1 5 mm

Astra sedan. . . . . . . . . . .. 4 255 mm

Width:

Nissan . . . . . . . . . . . . .. 1 640 mm

Holden . . . . . . . . . . . . . 1 655 mm

Height . . . . . . . . . . . . . . 1 380 mm

Wheelbase. . . . . . . . . . . . .. 2 430 mm

Wheel track:

Front . . . . . . . . . . . . . 1 435 mm

Rear . . . . . . . . . . . . . . I 430 mm

View of the engine compartment showing the location

of various vehicle identification information.

Minimum ground clearance:

Nissan. . . . . . . . . . . . . 128 mm

Holden. . . . . . . . . . . . ... 110 mm

Turning circle kerb to kerb . . . . . . .. 10.8 m

Fuel tank capacity:

Nissan. . . . . . . . . . . . . 47 liters

Holden . . . . . . . . . . . . ... 50 liters

Towing capacity:

Without trailer brakes. . . . . . . 400 kg

With trailer brakes . . . . . . . . . 900 kg

*Fuel consumption:

L/100km L/100km

(City) (Highway)

Manual transaxle

8.5

6.6

Automatic transaxle

9.0

7.2

*The fuel consumption information is based on
tests made according to Australian Standard 2877.
The actual fuel consumption will depend on many
factors including driving habits, vehicle condition
and equipment and the prevailing conditions.

GENERAL INFORMATION

1. TOOLS AND EQUIPMENT

To successfully perform any maintenance or re-

pair work on a motor vehicle, suitable hand tools are
essential. The use of tools for other than their intend-
ed purpose or the use of incorrectly fitting tools can
cause damage to the component and/or injury lo the
operator.

BASIC TOOL KIT

The following is a suggested list of tools and

equipment for the majority of the maintenance and
repair procedures described in this manual. Of course,
not all of the tools are required for all the jobs, so it is
wise to purchase tools on an 'as needed' basis.

Set of open ended spanners.
Set of ring spanners.
Set of socket spanners.
Spark plug spanner.
Assorted bladed screwdrivers.

Assorted Philips screwdrivers.
Assorted pliers — combination, long nose, multi-
grip, vice grip, snap ring (internal and external).
Assorted adjustable spanners.
Ball pein hammer.
Cold chisels.

Pin punches and centre punch.
Assorted files.
Scraper.
Feeler gauges.
Torque wrench.
Hydraulic jack.
Chassis stands.
Car ramps.
Grease gun.
Oil can.
Oil gun.

Oil filter removal tool.
Funnel.

Containers for draining oil and washing compon-
ents.

A comprehensive tool kit showing a wide range of general hand tools.