Nissan Pathfinder (2009 year). Manual — part 224
DLN-274
< ON-VEHICLE REPAIR >
[TRANSFER: TX15B]
REAR OIL SEAL
REAR OIL SEAL
Removal and Installation
INFOID:0000000003937393
REMOVAL
1.
Partially drain the transfer fluid. Refer to
.
2.
Remove the rear propeller shaft. Refer to
DLN-317, "Removal and Installation"
3.
Remove the dust cover from the rear case.
CAUTION:
Do not damage the rear case.
4.
Remove the rear oil seal from the rear case using Tool.
CAUTION:
Do not damage the rear case.
INSTALLATION
1.
Install the new rear oil seal until it is flush with the end face of the
rear case using Tool.
CAUTION:
• Do not reuse oil seal.
• Apply petroleum jelly to oil seal.
2.
Apply petroleum jelly to the circumference of the new dust cover.
Position the new dust cover as shown.
CAUTION:
• Do not reuse dust cover.
• Position the identification mark at the position shown.
• 1: Dust cover
• A: Protrusions
• 2: Rear case assembly
WDIA0127E
Tool number
: ST33290001 (J-34286)
LDIA0139E
Tool number
: KV38100500 (
—
)
LDIA0140E
AWDIA0550GB
2009 Pathfinder
REAR OIL SEAL
DLN-275
< ON-VEHICLE REPAIR >
[TRANSFER: TX15B]
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3.
Install the new dust cover to the rear case using Tool.
CAUTION:
• Do not reuse dust cover.
• Apply petroleum jelly to dust cover.
4.
Install the rear propeller shaft. Refer to
.
5.
Refill the transfer with fluid and check for fluid leakage and fluid
level. Refer to
.
Tool number
: KV40105310 (
—
)
PDIA0116E
2009 Pathfinder
DLN-276
< ON-VEHICLE REPAIR >
[TRANSFER: TX15B]
TRANSFER CONTROL DEVICE
TRANSFER CONTROL DEVICE
Removal and Installation
INFOID:0000000003937394
REMOVAL
1.
Switch the 4WD shift switch to 2WD and set the transfer assembly to 2WD.
2.
Disconnect the transfer control device connector.
3.
Remove the breather hose from the transfer control device.
4.
Remove the bolts and detach the transfer control device.
INSTALLATION
1.
Install the new O-ring to the transfer control device.
CAUTION:
• Do not reuse O-ring.
• Apply petroleum jelly to O-ring.
2.
Install the transfer control device.
a.
Turn the control shift rod fully counterclockwise using a flat-
bladed screwdriver, and then put a mark on the control shift rod.
b.
Align the transfer control device shaft cutout with the mark on
the control shift rod, and install.
NOTE:
Turn the transfer control device when the transfer control device
connection does not match.
LDIA0136E
SDIA3378E
PDIA0119E
PDIA0120E
2009 Pathfinder
TRANSFER CONTROL DEVICE
DLN-277
< ON-VEHICLE REPAIR >
[TRANSFER: TX15B]
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c.
Tighten the bolts to the specified torque. Refer to
3.
Install the breather hose to the transfer control device.
4.
Connect the transfer control device connector.
5.
After the installation, check the 4WD shift indicator pattern. If
NG, adjust the position between the transfer assembly and
transfer control unit. Refer to
DLN-262, "Precaution for Transfer
Assembly and Transfer Control Unit Replacement"
.
SDIA2212E
2009 Pathfinder
DLN-278
< ON-VEHICLE REPAIR >
[TRANSFER: TX15B]
AIR BREATHER HOSE
AIR BREATHER HOSE
Removal and Installation
INFOID:0000000003937395
CAUTION:
• Make sure there are no pinched or restricted areas on each air breather hose caused by folding or
bending when installing it.
• Install each air breather hose into the breather tube (metal
connector) until the hose end reaches the end of the curved
section. Set each air breather hose with paint mark facing
upward.
• Install transfer control device air breather hose and transfer
air breather hose on clip A and clip B with the paint mark fac-
ing upward.
1.
Breather tube
2.
Clip A
3.
Clip B
4.
Clip C
5.
Clip D
6.
Breather tube (transfer)
7.
Air breather hose clamp
8.
Transfer control device
A.
Transfer control device air breaher hose
B.
A/T breather hose
C.
Paint marks
D.
Transfer air breather hose
SDIA3351E
AWDIA0628GB
SDIA3353E
2009 Pathfinder
AIR BREATHER HOSE
DLN-279
< ON-VEHICLE REPAIR >
[TRANSFER: TX15B]
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• Install clip C on transfer control device air breather hose and
transfer air breather hose with the paint mark matched.
• Install transfer control device air breather hose and transfer
air breather hose on clip D with the paint mark facing upward.
• Install transfer air breather hose into the breather tube (trans-
fer, metal connector) until the hose end reaches the base of
the tube. Set transfer air breather hose with paint mark facing
upward.
• Install transfer control device air breather hose into transfer
control device (case connector) until the hose end reaches
the base of the tube. Set transfer control device air breather
hose with paint mark facing forward.
SDIA3354E
SDIA3355E
SDIA3196E
SDIA3300E
2009 Pathfinder
DLN-280
< REMOVAL AND INSTALLATION >
[TRANSFER: TX15B]
TRANSFER ASSEMBLY
REMOVAL AND INSTALLATION
TRANSFER ASSEMBLY
Removal and Installation
INFOID:0000000003937399
REMOVAL
1.
Switch 4WD shift switch to 2WD and set transfer assembly to 2WD.
2.
Remove the undercovers using power tool.
3.
Drain the transfer fluid. Refer to
.
4.
Remove the center exhaust tube and main muffler. Refer to
EX-6, "Removal and Installation"
5.
Remove the front and rear propeller shafts. Refer to
DLN-309, "Removal and Installation"
317, "Removal and Installation"
CAUTION:
Do not damage spline, sleeve yoke and rear oil seal when removing rear propeller shaft.
NOTE:
Insert a plug into the rear oil seal after removing the rear propeller shaft.
6.
Remove the A/T nuts from the A/T crossmember. Refer to
.
7.
Position two suitable jacks under the A/T and transfer assembly.
8.
Remove the A/T crossmember. Refer to
WARNING:
Support A/T and transfer assembly using two suitable jacks while removing A/T crossmember.
9.
Disconnect the electrical connectors from the following:
• ATP switch
• 4LO switch
• Wait detection switch
• Transfer control device
10. Disconnect each air breather hose from the following. Refer to
TM-210, "4WD : Removal and Installation"
.
• Transfer control device
• Breather tube (transfer)
11. Remove the transfer to A/T and A/T to transfer bolts.
12. Remove the transfer assembly.
WARNING:
support transfer assembly with suitable jack while removing it.
CAUTION:
Do not damage rear oil seal (A/T).
INSTALLATION
Installation is in the reverse order of removal.
• Tighten the bolts to specification.
• Fill the transfer with new fluid and check for fluid leakage and fluid
level. Refer to
• Start the engine for one minute. Then stop the engine and recheck
the transfer fluid. Refer to
• After the installation, check the 4WD shift indicator pattern. If NG,
adjust the position between the transfer assembly and transfer
control unit. Refer to
DLN-262, "Precaution for Transfer Assembly
and Transfer Control Unit Replacement"
.
Tightening torque
: 36 N·m (3.7kg-m, 27 ft-lb)
SMT872C
2009 Pathfinder
TRANSFER ASSEMBLY
DLN-281
< DISASSEMBLY AND ASSEMBLY >
[TRANSFER: TX15B]
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DISASSEMBLY AND ASSEMBLY
TRANSFER ASSEMBLY
Disassembly and Assembly
INFOID:0000000003937400
COMPONENTS
1.
Baffle plate
2.
Breather tube
3.
Front case
4.
Snap ring
5.
Input oil seal
6.
Self-lock nut
7.
Companion flange
8.
Front oil seal
9.
4LO switch (gray with green
paint)
10. ATP switch (black)
11.
Rear case
12. Wait detection switch (gray)
13. Gasket
14. Filler plug
15. Drain plug
16. O-ring
17. Transfer control device
18. Harness bracket
19. Dust cover
20. Rear oil seal
21. Air breather hose clamp
22. Retainer bolt
23. Gasket
A.
Apply Genuine Anaerobic Liquid
Gasket or equivalent.
B.
Apply Genuine Silicone RTV or
equivalent.
WDIA0385E
2009 Pathfinder
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