Dongfeng DFA1101GZ5AD6J-907. Manual — part 21
Maintenance Schedule
10—8
Fuel
The qualified light diesel oil specified by GB252-87 could be applied
for, and the users choose different qualified light diesel oil according to
the local temperature.
Temperature range of the recommended light diesel oil:
Type
Temperature
0# Light diesel oil
Local temperature above 4 ℃
10# Light diesel oil
Local temperature above -5 ℃
20# Light diesel oil
Local temperature between -5 ℃ ~ -14 ℃
35# Light diesel oil
Local temperature between -14 ℃ ~ -29 ℃
50# Light diesel oil
Local temperature between -29 ℃ ~ -44 ℃
Grease Application Place and Schedule
Greasing should be performed periodically for all parts of the
vehicle.
Before filling up, clean all dust and dirty from the grease nipples and
other parts which are needed to lubricated, then apply grease.
After greasing, wipe off the excess grease. Be sure to put the caps
back on.
Free play of brake pedal
35~40mm
Front/rear brake air chamber push rod travel
25~40mm
Final reduction planetary gear side clearance
0.20~0.30mm
Differential gear clearance
≤
0.8mm
Front/back adjusting distance of steering wheel
35mm
Upper/down adjusting distance of steering wheel
±
15mm
Battery electrolyte gravity
1.26~1.265
Chassis
Adjusting Items
Standard
Maintenance Schedule
10—9
The table includes first several kilometers lubricating schedule. You
have to follow the schedule after the first several kilometers.
☆ ——
Running-in maintenance lubrication item (running-in
maintenance mileage 1,000~2,500km)
★——
Normal driving lubricating item
Place of Lubrication
Lubrication Interval Kilometerage
(
×
1000km)
4 8 12 16 20 24 28 32 36 40 44 48
Reductor assembly
☆
★
★
★
★
Hub bearing
☆
★
★
★
★
Adjusting arm
☆
★
★
★
★
Cam bracket
☆
★
★
Spides bearing of propeller shaft
☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
Middle bearing of propeller shaft
☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
Slip yoke of propeller shaft
☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
Pins of front and rear leaf springs
☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
Steering knuckle pin
☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
Ball pin of tie rod
☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
Ball pin of drag rod
☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
Slip yoke of steering drive shaft and
spider bearing
☆ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★ ★
Wheel hub bearing
★
★
★
★
Front bearing of gearbox first shaft
☆
★
★
★
★
Door hinge
★
★
Tilt locking system
☆
★
★
★
★
Supporting point of tilt torsional bar arm
☆
★
★
★
★
Clutch release bearing
★
Lubricant and Vehicle Used Fluid
Place of
Lubricatng
Lubricant
Type
Grade
Engine lubricating
system
Oil
15W-40
CG-4/SH
Maintenance Schedule
10—10
Engine Lubricant
The following high quality lubricant is recommended for the
Cummins Engine:
The lowest standard: CF-4/SG 15W-40
Recommended: CG-4/SH 15W-40
Best: CH-4/SJ 15W-40
Note:
If you use the CD15W-40 or CE15W-40 or lubricant below this, it may cause
engine damaged, and it is out of the service right.
15W-40 is used under the environment temperature between -10 ℃
and -15 ℃ .
10W is used under the environment temperature between -5 ℃ and
-20 ℃ .
5W-30 is used under the environment temperature below -25 ℃ .
Gearbox
Gear oil
85W/90
GL-4
Power steering
pipe
H y d r a u l i c
transmission oil
NO. 8
( used below 10 ℃ )
Oil
15W/40
(used above 0 ℃ )
Grade CD
Final reduction
gear
Vehicle gear oil
under heavy
load
85W/90
API GL-5
Clutch boosting
system
Synthetic brake
liquid
901-4
DOT4
Hub bearing
L i - b a s e
l u b r i c a n t
grease
NO. 2
SH0535-93
Engine cooling
system
Freezbite, anti-
rust coolant
DF series
Lubricant and Vehicle Used Fluid
Place of
Lubricatng
Lubricant
Type
Grade
Maintenance Schedule
10—11
Gear Oil
API GL-5 gear oil is recommended for gear, the recommended
ambient temperature range for all gear oil is below
Transmission Gear Oil
Middle load vehicle gear oil 85W/90 GL-4 is recommended.
Lubricating Grease
Vehicle Li-base lubricating grease is used inlubricant points of wheel
hub and chassis.
Shock Absorber Oil
Special shock absorber oil is recommended.
Clutch Boost Liquid
DOT 4 synthetic brake liquid is recommended.
Note:
The clutch liquid of different factory and brand can not be mixed to use.
Engine Anti-freeze Fluid (cooling fluid)
Long effective frostbite antirust fluid of DF series is recommended
and its ice point must be 8 ℃ lower than the lowest local temperature.
The engine fluid from different factory can not be mixed to use.
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