Kia Sedona (2008 year). Manual — part 366

Fig. 173: Identifying Thrust Bearings
Courtesy of KIA MOTORS AMERICA, INC.

6. Place crankshaft on the cylinder block.

Fig. 174: Identifying Crankshaft
Courtesy of KIA MOTORS AMERICA, INC.

7. Place main bearing caps on cylinder block.

8. Install main bearing cap bolts.

1. Install and uniformly tighten the bearing cap bolts, in several passes, in the sequence shown in

illustration.

2008 Kia Sedona

2008 ENGINE Mechanical - Sedona

Microsoft

Saturday, May 22, 2010 3:54:38 PM

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© 2006 Mitchell Repair Information Company, LLC.

Tightening torque

Main bearing cap bolt

49.00 N.m (5.0 kgf.m, 36.16 lb-ft) + 90° (1-8)

19.60 N.m (2.0 kgf.m, 14.46 lb-ft) + 120° (9-16)

29.40-31.36 N.m (3.0-3.2 kgf.m, 21.70-23.14 lb-ft) (17-22)

Fig. 175: Identifying Bearing Cap Bolts Tightening Sequence
Courtesy of KIA MOTORS AMERICA, INC.

Use SST (09221-4A000), install main bearing cap bolts.

Fig. 176: Identifying SST (09221-4A000)

NOTE:



Always use new main bearing cap bolt.



If any of the bearing cap bolts is broken or deformed, replace it.

2008 Kia Sedona

2008 ENGINE Mechanical - Sedona

Microsoft

Saturday, May 22, 2010 3:54:38 PM

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© 2006 Mitchell Repair Information Company, LLC.

Courtesy of KIA MOTORS AMERICA, INC.

2. Check that the crankshaft turns smoothly.

9. Check crankshaft end play. Refer to CONNECTING ROD AND CRANKSHAFT.

10. Install piston and connecting rod assemblies.

1. Install the ring compressor, check that the bearing is securely in place, then position the piston in

the cylinder, and tap it in using the wooden handle of a hammer.

2. Stop after the ring compressor pops free, and check the connecting rod-to-check journal alignment

before pushing the piston into place.

3. Apply engine oil to the bolt threads. Install the rod caps with bearings, and torque the bolts.

Tightening torque

19.6 N.m (2.0 kgf.m, 14.46 lb-ft) + 90°

Use SST (09221-4A000), install connecting rod bearing cap bolts.

Fig. 177: Identifying SST (09221-4A000)
Courtesy of KIA MOTORS AMERICA, INC.

NOTE:

Before installing the pistons, apply a coat of engine oil to the ring grooves
and cylinder bores.

NOTE:



Always use new connecting rod bearing cap bolt.



Maintain downward force on the ring compressor to prevent the rings
from expanding before entering the cylinder bore.

2008 Kia Sedona

2008 ENGINE Mechanical - Sedona

Microsoft

Saturday, May 22, 2010 3:54:38 PM

Page 124

© 2006 Mitchell Repair Information Company, LLC.

Fig. 178: Installing Pistons
Courtesy of KIA MOTORS AMERICA, INC.

11. Check the connecting rod end play. Refer to CONNECTING ROD AND CRANKSHAFT.

12. Install oil drain cover.

Tightening torque

9.80-11.76 N.m (1.0-1.2 kgf.m, 7.23-8.68 lb-ft)

Fig. 179: Locating Oil Drain Cover
Courtesy of KIA MOTORS AMERICA, INC.

NOTE:



Ensure the sealing face is clean before assembling two parts.



Remove harmful foreign matters on the sealing face before applying

2008 Kia Sedona

2008 ENGINE Mechanical - Sedona

Microsoft

Saturday, May 22, 2010 3:54:38 PM

Page 125

© 2006 Mitchell Repair Information Company, LLC.