Kia Sedona (2008 year). Manual — part 501

Fig. 16: Identifying Brake Caliper Assembly
Courtesy of KIA MOTORS AMERICA, INC.

4. Remove the rear upper arm ball joint self-locking nut (A) and the cotter pin.

Fig. 17: Identifying Rear Upper Arm Ball Joint Self-Locking Nut And Cotter Pin
Courtesy of KIA MOTORS AMERICA, INC.

5. Remove the rear upper arm ball joint (A) by using the special tool (09568-4A000).

2008 Kia Sedona EX

2008 SUSPENSION Rear Suspension System - Sedona

Microsoft

Monday, May 24, 2010 3:46:44 PM

Page 10

© 2006 Mitchell Repair Information Company, LLC.

Fig. 18: Identifying Rear Upper Arm Ball Joint And ST (09568-4A000)
Courtesy of KIA MOTORS AMERICA, INC.

6. Remove the rear upper arm (A) mounting nut (B) from the crossmember.

Fig. 19: Identifying Rear Upper Arm And Mounting Nut
Courtesy of KIA MOTORS AMERICA, INC.

INSPECTION

1. Check the bushing for wear and deterioration.

2. Check the upper arm for bending or breakage.

3. Check the ball joint for rotating torque.

1. If there is a crack in the dust cover, replace it and add grease.

2. Move the stabilizer link ball joint stud several times in a circular motion.

3. Mount the self-locking nut on the ball joint, and then measure the ball joint rotating torque.

Specified torque:

2008 Kia Sedona EX

2008 SUSPENSION Rear Suspension System - Sedona

Microsoft

Monday, May 24, 2010 3:46:44 PM

Page 11

© 2006 Mitchell Repair Information Company, LLC.

1-3 N.m (10-30 kgf.cm, 0.72-2.17 lb-ft)

Fig. 20: Checking Lower Arm Ball Joint Rotating Torque
Courtesy of KIA MOTORS AMERICA, INC.

4. If the rotating torque exceeds the upper limit of standard value, replace the upper arm assembly.

5. Even if the rotating torque is below the lower limit of the standard value, the ball joint may be

reused unless it has drag and excessive play.

INSTALLATION

1. Install the rear upper arm (A) mounting nut (B) to the crossmember.

Tightening torque N.m (kgf.m, lb-ft):

160-180 (16-18, 115.7-130.2)

NOTE:

Measure a torque by using the special tool (09532-11600) and torque
wrench, at the range of 0.5-2 RPM after moving the ball joint stud 10
times at room temperature.

2008 Kia Sedona EX

2008 SUSPENSION Rear Suspension System - Sedona

Microsoft

Monday, May 24, 2010 3:46:44 PM

Page 12

© 2006 Mitchell Repair Information Company, LLC.

Fig. 21: Identifying Rear Upper Arm And Mounting Nut
Courtesy of KIA MOTORS AMERICA, INC.

2. Install the rear upper arm ball joint self-locking nut (A) and the cotter pin.

Tightening torque N.m (kgf.m, lb-ft):

90-110 (9-11, 65.1-79.5)

Fig. 22: Identifying Rear Upper Arm Ball Joint Self-Locking Nut And Cotter Pin
Courtesy of KIA MOTORS AMERICA, INC.

3. Install the brake caliper mounting bolts (A).

Tightening torque N.m (kgf.m, lb-ft):

50-60 (5.0-6.0, 36.2-43.4)

Fig. 23: Identifying Brake Caliper Mounting Bolts

2008 Kia Sedona EX

2008 SUSPENSION Rear Suspension System - Sedona

Microsoft

Monday, May 24, 2010 3:46:44 PM

Page 13

© 2006 Mitchell Repair Information Company, LLC.