Kia Sedona (2008 year). Manual — part 276

Fig. 54: Identifying Retainer Ring
Courtesy of KIA MOTORS AMERICA, INC.

5. Remove the primary piston assembly (A).

6. Remove the pin (C) with the secondary piston (B) pushed completely using a screwdriver. Remove the

secondary piston assembly (B).

Fig. 55: Identifying Primary Piston, Secondary Piston And Pin
Courtesy of KIA MOTORS AMERICA, INC.

INSPECTION

1. Check the master cylinder bore for rust or scratching.

2. Check the master cylinder for wear or damage. If necessary, clean or replace the cylinder.

REASSEMBLY

NOTE:

Do not disassemble the primary and secondary piston assembly.

CAUTION:



If the cylinder bore is damaged, replace the master cylinder
assembly.



Wash the contaminated parts In alcohol.

2008 Kia Sedona

2008 BRAKES Brake System - Sedona

Microsoft

Saturday, May 22, 2010 6:54:27 PM

Page 36

© 2006 Mitchell Repair Information Company, LLC.

1. Apply genuine brake fluid to the rubber parts of the cylinder kit and grommets.

2. Carefully insert the springs and pistons in the proper direction.

3. Press the piston with a screwdriver (A) and install the cylinder pin (B).

Fig. 56: Installing Cylinder Pin
Courtesy of KIA MOTORS AMERICA, INC.

4. Install the retainer ring (A) after installing primary piston assembly.

Fig. 57: Installing Retainer Ring
Courtesy of KIA MOTORS AMERICA, INC.

5. Mount two grommets.

6. Install the reservoir on the cylinder.

REAR DISC BRAKE

COMPONENTS

2008 Kia Sedona

2008 BRAKES Brake System - Sedona

Microsoft

Saturday, May 22, 2010 6:54:27 PM

Page 37

© 2006 Mitchell Repair Information Company, LLC.

Fig. 58: Identifying Rear Disc Brake Components With Toque Specifications
Courtesy of KIA MOTORS AMERICA, INC.

REMOVAL

1. Raise the rear of the vehicle and make sure it is securely supported. Remove the rear wheel.

2. Remove the guide rod bolt (B), After raising the caliper assembly (A), support it with a wire.

2008 Kia Sedona

2008 BRAKES Brake System - Sedona

Microsoft

Saturday, May 22, 2010 6:54:27 PM

Page 38

© 2006 Mitchell Repair Information Company, LLC.

Fig. 59: Identifying Guide Rod Bolt And Caliper Assembly
Courtesy of KIA MOTORS AMERICA, INC.

3. Remove pad shim (A), pad retainer (B) and pad assembly (C) in the caliper bracket.

Fig. 60: Identifying Pad Shim And Pads
Courtesy of KIA MOTORS AMERICA, INC.

INSTALLATION

1. Install the pad retainer (A) to the caliper bracket.

2. Install the brake pads (B) and pad shims (A) and Install the pad with the wear indicator (C) on the inside.

2008 Kia Sedona

2008 BRAKES Brake System - Sedona

Microsoft

Saturday, May 22, 2010 6:54:27 PM

Page 39

© 2006 Mitchell Repair Information Company, LLC.