Kia Carnival (2007 year). Manual — part 559

Oil filter assembly

1. Loosen the oil filter cap by turining it clockwise with SST (09263-3C100). Allow 5 minutes for the oil in the filter

assembly to drain.

2. Remove surge tank and intake manifold.

3. Disconnect oil pressure switch connector.

4. Drain the engine coolant.

5. Disconnect water hoses from ETC.

6. Remove water temperature control assembly.

7. Disconnect water vent hose(A).

8. Remove oil filter body cover(B).

9. Remove oil filter body.(A).

Be careful of the knock sensor connector.

INSTALLATION

Oil pump

1. Install oil pump(A).

Tightening torque
19.6 ~ 23.5Nm (2.0 ~ 2.4kgf.m, 14.5 ~ 17.4lb-ft)

Always use a new O-ring(B).

2. Install oil pump sprocket(A)and oil pump chain on the oil pump.

Tightening torque
18.62 ~ 21.56Nm (1.9 ~ 2.2kgf.m, 13.74 ~ 15.91lb-ft)

3. Install oil pump chain cover(A).

Tightening torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

4. Install lower oil pan.

a. Using a gasket scraper, remove all the old packing material from the gasket surfaces.
b. Before assembling the oil pan, the liquid sealant TB1217H should be applied on upper oil pan.

The part must be assembled within 5 minutes after the sealant was applied.

Bead width : 2.5mm(0.1in.)
But marked area(＊) to be 5.0mm(0.2in.)

a. Ensure the sealing face is clean before assembling two parts.
b. Remove harmful foreign matters on the sealing face before applying sealant
c. When applying sealant gasket, sealant must not be protruded into the inside of oil pan.
d. To prevent leakage of oil, apply sealant gasket ot the inner threads of the bolt holes.

c. Install lower oil pan.

Uniformly tighten the bolts in several passes.

Tightening torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

d. After assembly, wait at least 30 minutes before filling the engine with oil.

OIL FILTER ASSEMBLY

1. Install oil filter body(A) and new O-rings.

Tightening torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

a. All rubber gasket must be no damaged by assembling parts.
b. Be careful of the knock sensor connector.
c. Always use a new O-ring

2. Install oil filter body cover(B) and new gasket on the oil filter body.

Tightening torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

3. Connect water vent hose(A)

Tightening torque
9.80 ~ 11.76Nm (1.0 ~ 1.2kgf.m, 7.23 ~ 8.68lb-ft)

4. Install water temperature control assembly.

5. Connect water hoses on the ETC.

6. Connect oil pressure switch connector.

7. Install intake manifold and surge tank.

8. Fill with engine coolant.

9. Start engine and check for leaks.

10. Recheck engine coolant level.

INSPECTION

OIL PRESSURE SWITCH

1. Check the continuity between the terminal and the body with an ohmmeter.

If there is no continuity, replace the oil pressure switch.